Straightener for galvanized wire production

By designing a motor-driven straightener and utilizing a combination structure of lead screw, threaded rod, and straightening roller, automatic straightening of galvanized wire was achieved, solving the problem of poor straightness of galvanized wire in existing technologies and improving production efficiency.

CN224026349UActive Publication Date: 2026-03-24NANTONG TAIZE AUTO PARTS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-09
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

Existing straighteners used in galvanized wire production are prone to bending during winding and storage, resulting in poor straightness of the steel wire and affecting its efficiency.

Method used

A straightener comprising a fixed box, a support frame, and a motor-driven straightener was designed. Through a combination structure of a lead screw, a threaded rod, a clamping block, and a straightening roller, the galvanized wire is automatically straightened. The straightening operation is performed by rotating the straightening roller driven by a motor.

Benefits of technology

Automatic straightening of galvanized wire has been achieved, improving operational efficiency, avoiding the inefficiency of manual straightening, and ensuring that the galvanized wire is less prone to bending after straightening.

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Abstract

The utility model belongs to the technical field of galvanized wire production, and discloses a straightener for galvanized wire production, which comprises a fixed box, a support frame is fixedly mounted on the front side of the fixed box, fixed frames are fixedly mounted on the left side and the right side of the inner wall of the bottom of the fixed box, and a first motor is fixedly mounted on the inner wall of the front side of the fixed box. A lead screw is fixedly mounted at the output end of the first motor, the lead screw is rotatably mounted on the inner side of the fixing frame, a moving block is mounted on the outer side of the lead screw in a threaded mode, a moving frame is fixedly mounted at the top of the moving block, and a fixing frame is fixedly mounted at the top of the supporting frame. A galvanized wire is placed between the fixed frame and the movable frame, at the moment, the knob can be controlled to drive the threaded rod to rotate, the threaded rod can drive the clamping block to clamp the galvanized wire through threaded fit, and the mounting box and the straightening rollers above the mounting box can be driven to move in the moving process of the clamping block.
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Description

TECHNICAL FIELD

[0001] The utility model relates to galvanized wire production technical field especially relates to a straightener for galvanized wire production. BACKGROUND

[0002] Galvanized wire is processed by adopting high-quality low-carbon steel through drawing forming, pickling rust removal, high-temperature annealing, hot galvanizing, cooling and other process flows, mainly plays the role of bundling, fixing and connecting, and has high connecting strength and good corrosion resistance, so is widely used in road, bridge, house and other engineering construction fields.

[0003] The galvanized wire production straightener is disclosed in the publication No. CN 217726671 U, which comprises a plurality of stand columns, a cross beam fixed above the plurality of stand columns, a plurality of upper straightening wheels rotatably connected to the cross beam, a plurality of drive sleeves slidably connected to the stand columns, a plurality of lower straightening wheels rotatably connected to the drive sleeves, and a drive mechanism arranged between the plurality of stand columns for driving the plurality of drive sleeves to move synchronously up and down.

[0004] When using the existing device, part of the steel wire will be bent during winding and storage, and the straightness of the wound steel wire is poor during use, so the staff needs to manually straighten the steel wire before use, which reduces the work efficiency. Therefore, we propose a straightener for galvanized wire production. SUMMARY

[0005] The utility model aims at providing a straightener for galvanized wire production, which solves the existing problems.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:

[0007] A straightener for galvanized wire production, comprising a fixed box, a support frame is fixedly installed on the front side of the fixed box, a fixed frame is fixedly installed on the left and right sides of the bottom inner wall of the fixed box, a first motor is fixedly installed on the front side inner wall of the fixed box, a lead screw is fixedly installed on the output end of the first motor, the lead screw is rotatably installed on the inner side of the fixed frame, a moving block is threadedly installed on the outer side of the lead screw, a moving frame is fixedly installed on the top of the moving block, and a fixed frame is fixedly installed on the top of the support frame.

[0008] In this embodiment, a belt pulley is fixedly installed on the outer side of the lead screw, and a synchronous belt is tensioned on the outer side of the belt pulley.

[0009] In this embodiment, a threaded rod is threadedly installed on one side of the fixed frame and the moving frame, a knob is fixedly installed on the outer side of one end of the threaded rod, a clamping block is rotatably installed on the outer side of the other end of the threaded rod, and the clamping block is slidably installed above the bottom inner wall of the fixed frame and the moving frame.

[0010] In this embodiment, a mounting box is fixedly installed on one side of the fixing frame and the clamping block. A second motor is fixedly installed on the inner wall of one side of the mounting box. A worm gear is fixedly installed at the output end of the second motor. Multiple rotating shafts are fixedly installed between the top inner wall and the bottom inner wall of the mounting box. A straightening roller is fixedly installed on the outer side of the rotating shaft. A worm wheel is fixedly installed on the outer side of the rotating shaft. The worm gear meshes with an adjacent worm wheel.

[0011] In this embodiment, a limiting groove is provided on the top of the fixed box, and the moving block is slidably installed on the inner side of the limiting groove.

[0012] By adopting the above technical solution, the limiting slide can guide the moving block, making the moving block more stable during the movement process.

[0013] In this embodiment, the bottom of the fixed frame and the movable frame are provided with guide grooves, and the clamping block is slidably installed on the inner side of the guide groove.

[0014] By adopting the above technical solution, the guide groove can limit the locking block and prevent the locking block from rotating with the threaded rod.

[0015] In this embodiment, the clamping block and the inner wall of the fixed frame and the movable frame are all provided with arc-shaped grooves, and the inner side of the arc-shaped grooves is provided with anti-slip pads.

[0016] By adopting the above technical solution, the arc groove facilitates the clamping of the galvanized wire, and the contact area between the clamping block and the fixed frame and the moving frame and the galvanized wire is large. The anti-slip pad increases the friction, making it less likely for the galvanized wire to loosen and fall off during movement.

[0017] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0018] (1) A straightener for producing galvanized wire according to the present invention places the steel wire in the middle of the fixed frame and the movable frame. At this time, the control knob can drive the threaded rod to rotate. The threaded rod can drive the clamping block to clamp the galvanized wire through the threaded engagement. During the movement of the clamping block, the mounting box and the straightening roller above can be moved.

[0019] (2) A straightener for producing galvanized wire according to the present invention controls a first motor to drive the lead screw to rotate. The lead screw drives the moving block and the moving frame to move through the threaded engagement, which can drive the galvanized wire to move to a different position. The second motor drives the worm to rotate, and through the cooperation of the worm and multiple worm wheels, drives multiple rotating shafts and straightening rollers to rotate. After the straightening rollers rotate, they can straighten the galvanized wire, making the device more convenient and quick to operate, and the galvanized wire is less likely to bend after straightening. Attached Figure Description

[0020] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0022] Figure 2 This is a partial three-dimensional structural diagram of the present utility model;

[0023] Figure 3 for Figure 2 A schematic diagram of the structure of part A in the diagram;

[0024] Figure 4 This is a three-dimensional structural diagram of the explosive portion of this utility model.

[0025] In the diagram: 1. Fixed box; 2. Support frame; 3. Fixed frame; 4. First motor; 5. Lead screw; 6. Moving block; 7. Fixed frame; 8. Moving frame; 9. Pulley; 10. Synchronous belt; 11. Threaded rod; 12. Knob; 13. Clamping block; 14. Mounting box; 15. Second motor; 16. Worm gear; 17. Rotating shaft; 18. Straightening roller; 19. Worm wheel. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0027] refer to Figures 1-4 A straightener for galvanized wire production includes a fixed box 1, a support frame 2 fixedly installed on the front side of the fixed box 1, a fixed frame 3 fixedly installed on the left and right sides of the bottom inner wall of the fixed box 1, a first motor 4 fixedly installed on the front inner wall of the fixed box 1, a lead screw 5 fixedly installed at the output end of the first motor 4, the lead screw 5 is rotatably installed inside the fixed frame 3, a moving block 6 is threadedly installed on the outer side of the lead screw 5, a moving frame 8 is fixedly installed on the top of the moving block 6, and a fixed frame 7 is fixedly installed on the top of the support frame 2.

[0028] In this embodiment, a pulley 9 is fixedly installed on the outer side of the lead screw 5, and a synchronous belt 10 is tensioned on the outer side of the pulley 9.

[0029] In this embodiment, a threaded rod 11 is threadedly installed on one side of the fixed frame 7 and the movable frame 8. A knob 12 is fixedly installed on the outer side of one end of the threaded rod 11, and a clamping block 13 is rotatably installed on the outer side of the other end of the threaded rod 11. The clamping block 13 is slidably installed on the upper part of the bottom inner wall of the fixed frame 7 and the movable frame 8.

[0030] In this embodiment, a mounting box 14 is fixedly installed on one side of the fixing frame 7 and the clamping block 13. A second motor 15 is fixedly installed on the inner wall of one side of the mounting box 14. A worm gear 16 is fixedly installed at the output end of the second motor 15. Multiple rotating shafts 17 are fixedly installed between the top inner wall and the bottom inner wall of the mounting box 14. A straightening roller 18 is fixedly installed on the outer side of the rotating shaft 17. A worm wheel 19 is fixedly installed on the outer side of the rotating shaft 17. The worm gear 16 meshes with the adjacent worm wheel 19.

[0031] In this embodiment, a limiting groove is provided on the top of the fixed box 1, and the moving block 6 is slidably installed on the inner side of the limiting groove.

[0032] In this embodiment, the bottom of the fixed frame 7 and the movable frame 8 are provided with guide grooves, and the clamping block 13 is slidably installed on the inner side of the guide groove.

[0033] In this embodiment, the clamping block 13 and the inner wall of the fixed frame 7 and the movable frame 8 are all provided with arc-shaped grooves, and the inner side of the arc-shaped grooves is provided with anti-slip pads.

[0034] The implementation principle of a straightener for galvanized wire production in this embodiment is as follows: The steel wire is placed between the fixed frame 7 and the movable frame 8. At this time, the knob 12 can be controlled to rotate the threaded rod 11. The threaded rod 11, through threaded engagement, drives the clamping block 13 to clamp the galvanized wire. During the movement of the clamping block 13, the mounting box 14 and the upper straightening roller 18 can be moved. At this time, the first motor 4 can be controlled to rotate the lead screw 5. The lead screw 5, through threaded engagement, drives the movable block 6 and the movable frame 8 to move, thus moving the galvanized wire to a different position. The second motor 15 is controlled to rotate the worm gear 16, and through the engagement of the worm gear 16 with multiple worm wheels 19, it drives multiple rotating shafts 17 and the straightening roller 18 to rotate. After rotation, the straightening roller 18 can straighten the galvanized wire, making the device easier and faster to operate, and preventing the galvanized wire from bending after straightening.

[0035] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0036] The above provides a detailed description of a straightener for galvanized wire production according to this utility model. Specific embodiments have been used to illustrate the principle and implementation of this utility model. The descriptions of these embodiments are merely for the purpose of helping to understand the method and core idea of ​​this utility model. It should be noted that those skilled in the art can make various improvements and modifications to this utility model without departing from its principles, and these improvements and modifications also fall within the protection scope of the claims of this utility model.

Claims

1. A straightener for producing galvanized wire, characterized in that, include: A fixed box (1) is fixedly installed on the front side of the fixed box (1). A fixed frame (3) is fixedly installed on the left and right sides of the bottom inner wall of the fixed box (1). A first motor (4) is fixedly installed on the front inner wall of the fixed box (1). A lead screw (5) is fixedly installed at the output end of the first motor (4). The lead screw (5) is rotatably installed on the inner side of the fixed frame (3). A moving block (6) is threaded on the outer side of the lead screw (5). A moving frame (8) is fixedly installed on the top of the moving block (6). A fixed frame (7) is fixedly installed on the top of the support frame (2).

2. The straightener for galvanized wire production according to claim 1, characterized in that, A pulley (9) is fixedly installed on the outside of the lead screw (5), and a timing belt (10) is tensioned on the outside of the pulley (9).

3. A straightener for producing galvanized wire according to claim 1, characterized in that, A threaded rod (11) is threaded on one side of the fixed frame (7) and the movable frame (8). A knob (12) is fixedly installed on the outer side of one end of the threaded rod (11). A clamping block (13) is rotatably installed on the outer side of the other end of the threaded rod (11). The clamping block (13) is slidably installed on the inner wall of the bottom of the fixed frame (7) and the movable frame (8).

4. A straightener for producing galvanized wire according to claim 1, characterized in that, A mounting box (14) is fixedly installed on one side of the fixing frame (7) and the clamping block (13). A second motor (15) is fixedly installed on the inner wall of one side of the mounting box (14). A worm (16) is fixedly installed at the output end of the second motor (15). Multiple rotating shafts (17) are fixedly installed between the top inner wall and the bottom inner wall of the mounting box (14). A straightening roller (18) is fixedly installed on the outer side of the rotating shaft (17). A worm wheel (19) is fixedly installed on the outer side of the rotating shaft (17). The worm (16) meshes with the adjacent worm wheel (19).

5. A straightener for producing galvanized wire according to claim 1, characterized in that, The top of the fixed box (1) is provided with a limiting groove, and the moving block (6) is slidably installed on the inner side of the limiting groove.

6. A straightener for producing galvanized wire according to claim 3, characterized in that, The bottom of the fixed frame (7) and the movable frame (8) are provided with guide grooves, and the clamping block (13) is slidably installed on the inner side of the guide groove.

7. A straightener for producing galvanized wire according to claim 3, characterized in that, The clamping block (13) and the inner wall of the fixed frame (7) and the movable frame (8) are all provided with arc-shaped grooves, and anti-slip pads are provided on the inner side of the arc-shaped grooves.

Citation Information

Patent Citations

  • Straightener for galvanized wire production

    CN217726671U