Efficient welding device for I-shaped steel
By designing an efficient welding device that combines an automatic welding machine with an electric telescopic rod to drive the push plate, the problem of manual feeding of I-beams was solved, achieving a stable and rapid welding process and ensuring welding accuracy and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-01
- Publication Date
- 2026-03-24
AI Technical Summary
Traditional I-beam welding relies on manual feeding, which is difficult, resulting in low precision, low efficiency, and high safety risks. Furthermore, the complex structure of I-beams requires multiple adjustments, affecting the welding quality.
An efficient welding device was designed, comprising an automatic welding machine, an electric telescopic rod, rollers, and a protective plate. The electric telescopic rod drives the push plate to accurately transport the I-beams, the rollers reduce friction, the protective plate prevents sparks from flying, and the adjustable components can adapt to different sizes and shapes.
It enables stable and rapid feeding of I-beams, improves welding accuracy and efficiency, reduces safety risks, and enhances the versatility and protective capabilities of the equipment.
Smart Images
Figure CN224026782U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to I -beam technical field especially relates to a high -efficient welding device for I -beam. BACKGROUND
[0002] Traditional I -beam welding can rely on artificial feeding, but I -beam is bulky, heavy, and difficult to carry manually, prone to errors, affecting precision and efficiency, in addition, the structure of I -beam is complex, and may need to be adjusted multiple times, manual operation is difficult to maintain consistency, resulting in unstable welding quality, at the same time, long -term repetitive work can cause worker fatigue, increase safety risk.
[0003] Therefore, the utility model provides a high -efficient welding device for I -beam. UTILITY MODEL CONTENT
[0004] The utility model discloses a kind of high -efficient welding devices for I -beam to solve the shortcomings in prior art.
[0005] To achieve the above object, the utility model adopts the following technical scheme: a kind of high -efficient welding device for I -beam, including automatic welding machine, the top of the automatic welding machine is connected with connecting line, and the bottom of connecting line is provided with welding head, the lower end of the welding head is provided with adjusting assembly, the bottom of the welding head and adjusting assembly is placed with steel seat, and the middle part of steel seat is provided with width adjusting assembly, the front end of the steel seat is provided with mounting plate, and the middle part of mounting plate is installed with feeding assembly;
[0006] The feeding assembly includes electric telescopic handle, the middle part of the mounting plate is installed with electric telescopic handle, and the drive end of electric telescopic handle is provided with push plate, the upper end both sides of the steel seat are connected with placement frame, and the inner side wall of placement frame is installed with roller, the top of the placement frame is inserted with protective plate.
[0007] As a preferred embodiment, the middle part of the placement frame is provided with three groups of rollers, and the placement frame and the protective plate are movably connected.
[0008] The technical effect of the above further scheme is that the front end of the steel seat is provided with two groups of mounting plates, the electric telescopic handle of the feeding assembly is installed in the middle part of the mounting plate, the steel seat and the width adjusting assembly are pushed to the position of welding by the push plate driven by the electric telescopic handle, which ensures that the material can be accurately and stably conveyed during welding, the top of the steel seat is provided with placement frame on both sides, three groups of rollers are installed in the placement frame, the material is guided and conveyed in the middle of the placement frame and the roller by the push plate driven by the electric telescopic handle, the movement speed of the I -beam is driven by the sliding of the roller, effectively reducing the friction generated when the I -beam moves, making feeding smoother, and greatly improving the feeding speed of the push plate to the I -beam.
[0009] As a preferred implementation, the push plate is connected with the electric telescopic rod, and an outer surface of the push plate is designed as a sawtooth-shaped structure.
[0010] The technical effect of the further scheme is that the protective plate protects the operator and the equipment, and is inserted at the top end of the mounting frame to mainly provide protection and prevent welding sparks from splashing and affecting the observation of the worker.
[0011] As a preferred implementation, the width adjusting assembly includes a fixed frame, the middle part of the steel base is connected with the fixed frame, the middle part of the fixed frame is inserted with a connecting plate, and the middle part of the fixed frame and the connecting plate is provided with a fixing screw.
[0012] The technical effect of the further scheme is that the steel base provides a stable foundation for the entire device, the width adjusting assembly adjusts the width of the welding area through the fixed frame, the connecting plate and the fixing screw to adapt to different sizes of I-beams, and the user can adjust the placement width of the I-beam by stretching the two fixed frames to the outside of the connecting plate.
[0013] As a preferred implementation, the fixed frame and the connecting plate form a fixed structure through the fixing screw, and the fixed frame is symmetrically distributed about the center line of the connecting plate.
[0014] The technical effect of the further scheme is that the fixed screw is positioned and locked in the middle part of the connecting plate and the fixed frame after the placement width is adjusted, and the design of the width adjusting assembly and the adjusting assembly enables the device to adapt to I-beams of different sizes and shapes, thereby enhancing the versatility of the device.
[0015] As a preferred implementation, the adjusting assembly includes a support frame, the upper right of the automatic welding machine is connected with the support frame, the middle part of the support frame is installed with a moving frame, the middle part of the support frame and the moving frame is provided with a bolt, and the right end of the support frame is clamped with a buckle plate.
[0016] The technical effect of the further scheme is that the two sets of welding heads are installed on the adjusting assembly, the two sets of moving frames are moved and adjusted on the support frame of the adjusting assembly, the welding width of the welding heads in the middle part of the two sets of moving frames can be adjusted, the moving frame is positioned and locked in the middle part of the support frame and the moving frame after adjustment, and the device is convenient for welding and repairing I-beams of different widths and ensures the accuracy of welding.
[0017] As a preferred implementation, the support frame and the moving frame form a detachable structure through the bolt, and the support frame and the buckle plate are tightly fitted.
[0018] The technical effect of the further scheme is that the buckle plate is buckled on the right side of the support frame to lock the moving position of the support frame, preventing the mobile frame from falling off the support frame.
[0019] Compared with the prior art, the utility model has the advantages and positive effects that,
[0020] The front end of the steel seat is provided with two groups of mounting plates, the electric telescopic rod of the feeding assembly is installed in the middle of the mounting plate, the steel seat and the H-shaped steel material placed in the middle of the width adjusting assembly are pushed to the welding position by the electric telescopic rod driving the push plate, the material can be accurately and stably conveyed during welding, the work efficiency of manually feeding the H-shaped steel is improved, the speed of the automatic welding machine for welding the H-shaped steel is greatly improved, the push plate provided at the driving end of the electric telescopic rod is mainly used for fixing and guiding the material, the H-shaped steel is supported and moved by the placement frame and the roller, the personnel and equipment are protected by the protective plate, the H-shaped steel is slidably conveyed by the placement frame and the roller by the electric telescopic rod driving the push plate, friction of the H-shaped steel during movement is avoided, the speed of the push plate feeding the H-shaped steel is greatly improved, the material is stably conveyed, feeding is smoother, the protective plate is inserted at the top end of the placement frame, mainly provides protection, prevents welding sparks from splashing and affecting the observation of the workers. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 It is a side view structure schematic diagram of the utility model;
[0022] Figure 2 It is a local enlarged structure diagram of the automatic welding machine and the adjusting assembly of the utility model;
[0023] Figure 3 It is the utility model Figure 2 The enlarged structure diagram of the middle A;
[0024] Figure 4 It is a top view structure diagram of the steel seat of the utility model.
[0025] Among them: 1, automatic welding machine;2, connecting line;3, welding head;4, adjusting assembly;401, support frame;402, mobile frame;403, bolt;404, buckle plate;5, steel seat;6, width adjusting assembly;601, fixing frame;602, connecting plate;603, fixed screw;7, mounting plate;8, feeding assembly;801, electric telescopic rod;802, push plate;803, placement frame;804, roller;805, protective plate. DETAILED DESCRIPTION
[0026] Clearly, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the present application.
[0027] As Figure 1 , Figure 2 , Figure 3 and Figure 4 The utility model provides a kind of technical scheme: a kind of high-efficiency welding device for I-shaped steel, including automatic welding machine 1, the top of automatic welding machine 1 is connected with connecting line 2, and the bottom of connecting line 2 is provided with welding head 3, the lower end of welding head 3 is provided with adjusting assembly 4, welding head 3 and the bottom of adjusting assembly 4 are placed with steel seat 5, and the middle part of steel seat 5 is provided with width adjusting assembly 6, the front end of steel seat 5 is provided with mounting plate 7, and the middle part of mounting plate 7 is installed with feeding assembly 8;
[0028] The feeding assembly 8 comprises an electric telescopic rod 801, the middle part of the mounting plate 7 is provided with the electric telescopic rod 801, and the driving end of the electric telescopic rod 801 is provided with a push plate 802; the upper end of the steel base 5 is provided with a placing frame 803 on both sides, and the inner side wall of the placing frame 803 is provided with a roller 804; the top end of the placing frame 803 is provided with a protective plate 805; specifically, the automatic welding machine 1 is the core of the device, responsible for performing the welding operation, connected with the welding head 3 and the adjusting assembly 4 through the connecting line 2, and provides power and control signals; the two groups of welding heads 3 are installed on the adjusting assembly 4; the two groups of moving frames 402 move on the support frame 401 of the adjusting assembly 4, and the welding width of the middle part of the welding head 3 in the two groups of moving frames 402 can be adjusted; after the adjustment of the moving frame 402 is completed, the middle part of the moving frame 402 is positioned and locked through the bolt 403 penetrating the support frame 401, so that different width I-shaped steel can be welded and repaired, the accuracy of welding is ensured, the support frame 401 is clamped on the right side of the support frame 401 through the buckle plate 404, the moving position of the support frame 401 is locked, the moving frame 402 is prevented from falling off the support frame 401, the welding head 3 and the lower end of the adjusting assembly 4 are provided with the steel base 5, the user places the I-shaped steel on the middle part of the steel base 5 and the width adjusting assembly 6, the steel base 5 provides a stable basis for the whole device, the width adjusting assembly 6 adjusts the width of the welding area through the fixing frame 601, the connecting plate 602 and the fixing screw 603, so as to adapt to I-shaped steels of different sizes; the user stretches the two groups of fixing frames 601 to the outer side of the connecting plate 602, so that the placing width of the I-shaped steel can be adjusted; after the adjustment of the placing width is completed, the middle part of the connecting plate 602 and the fixing frame 601 is positioned and locked through the fixing screw 603; the design of the width adjusting assembly 6 and the adjusting assembly 4 enables the device to adapt to I-shaped steels of different sizes and shapes, and enhances the universality of the device; the front end of the steel base 5 is provided with two groups of mounting plates 7, the electric telescopic rod 801 of the feeding assembly 8 is mounted in the middle part of the mounting plate 7, the electric telescopic rod 801 drives the push plate 802 to push the I-shaped steel placed in the middle part of the steel base 5 and the width adjusting assembly 6 to the welding position, so that the material can be accurately and stably conveyed during welding; the top end of the steel base 5 is provided with the placing frame 803 on both sides, three groups of rollers 804 are installed in the placing frame 803; when the electric telescopic rod 801 drives the push plate 802 to guide the I-shaped steel to be conveyed in the middle part of the placing frame 803 and the roller 804, the sliding of the roller 804 drives the moving speed of the I-shaped steel, effectively reducing the friction generated when the I-shaped steel moves, making the feeding more smooth, greatly improving the feeding speed of the push plate 802 to the I-shaped steel, protecting the operators and equipment through the protective plate 805, and mainly providing protection to prevent the welding sparks from splashing and affecting the observation of the workers, through the technical scheme, the deviation and friction of the manual feeding of the I-shaped steel are solved,The problem of seriously affecting the smoothness of feeding is solved, the front end of the steel base 5 is provided with two groups of mounting plates 7, the electric telescopic rod 801 of the feeding assembly 8 is mounted in the middle of the mounting plate 7, the steel base 5 and the I-shaped steel placed in the middle of the width adjusting assembly 6 are pushed to the welding position by opening the electric telescopic rod 801, the electric telescopic rod 801 drives the push plate 802 to ensure that the material can be accurately and stably conveyed during welding, the top end of the steel base 5 is provided with a placing frame 803, three groups of rollers 804 are installed in the inside of the placing frame 803, when the electric telescopic rod 801 drives the push plate 802 to guide the I-shaped steel in the middle of the placing frame 803 and the roller 804 to convey the material, the sliding of the roller 804 drives the moving speed of the I-shaped steel, effectively reduces the friction generated by the I-shaped steel when moving, makes the feeding more smooth, greatly improves the feeding speed of the push plate 802 to the I-shaped steel, the protective plate 805 is used for protecting the operator and the equipment, the protective plate 805 is inserted at the top end of the placing frame 803, mainly provides protection, prevents the welding sparks from splashing and affecting the observation of the workers.
[0029] Further, as shown in Figures 1-3 The adjusting assembly 4 further comprises a supporting frame 401, the upper right of the automatic welding machine 1 is connected with the supporting frame 401, the middle of the supporting frame 401 is provided with a moving frame 402, the middle of the supporting frame 401 and the moving frame 402 is provided with a bolt 403, and the right side of the supporting frame 401 is clamped with a buckle plate 404, the advantages of this technical scheme are that two groups of welding heads 3 are installed on the adjusting assembly 4, the two groups of moving frames 402 move on the supporting frame 401 of the adjusting assembly 4, the welding width of the welding head 3 in the middle of the two groups of moving frames 402 can be adjusted, the moving frame 402 after adjustment is positioned and locked in the middle of the supporting frame 401 and the moving frame 402 through the bolt 403, so that different width I-shaped steels can be welded and repaired, the accuracy of welding is ensured, the supporting frame 401 is clamped and processed on the right side of the supporting frame 401 through the buckle plate 404, the moving position of the supporting frame 401 is locked, and the moving frame 402 is prevented from falling off the supporting frame 401.
[0030] The above scheme also has the problem that the I-shaped steel clamping width of the utility model is not convenient to adjust, as shown in Figure 1 and Figure 4As shown: the width adjusting assembly 6 in this scheme includes a fixed frame 601, the middle of the steel base 5 is connected with the fixed frame 601, and the middle of the fixed frame 601 is inserted with a connecting plate 602, and the middle of the fixed frame 601 and the connecting plate 602 is provided with a fixed screw 603. The steel base 5 provides a stable foundation for the whole device, the width adjusting assembly 6 adjusts the width of the welding area through the fixed frame 601, the connecting plate 602 and the fixed screw 603 to adapt to different sizes of I-beams, the user stretches the two groups of fixed frames 601 to the outside of the connecting plate 602, which can adjust the placing width of the I-beam, and the adjusted placing width is positioned and locked through the fixed screw 603 inserted in the middle of the connecting plate 602 and the fixed frame 601. The design of the width adjusting assembly 6 and the adjusting assembly 4 enables the device to adapt to I-beams of different sizes and shapes, enhancing the versatility of the device.
[0031] Working principle:
[0032] As shown: Figures 1-4
[0033] The automatic welding machine 1 is the core of the device, responsible for performing the welding operation, which is connected with the welding head 3 and the adjusting assembly 4 through the connecting line 2 to provide power and control signals. The two sets of welding heads 3 are installed on the adjusting assembly 4, and the two sets of moving frames 402 are adjusted on the support frame 401 of the adjusting assembly 4. The welding width of the middle welding head 3 of the two sets of moving frames 402 can be adjusted. After the adjustment of the moving frame 402 is completed, the middle part of the moving frame 402 is positioned and locked through the bolt 403 penetrating the support frame 401, which is convenient for welding repair processing of I-beams of different widths, ensures the accuracy of welding, and locks the moving position of the support frame 401 through the clamping of the buckle plate 404 on the right side of the support frame 401. The clamping processing prevents the moving frame 402 from falling off the support frame 401. The welding head 3 and the lower end of the adjusting assembly 4 are provided with a steel seat 5. The user places the I-beam on the middle part of the steel seat 5 and the width adjusting assembly 6. The steel seat 5 provides a stable foundation for the entire device. The width adjusting assembly 6 adjusts the width of the welding area through the fixed frame 601, the connecting plate 602, and the fixed screw 603 to adapt to I-beams of different sizes. The user can adjust the placement width of the I-beam by stretching the two sets of fixed frames 601 to the outside of the connecting plate 602. The fixed screw 603 is positioned and locked in the middle part of the connecting plate 602 and the fixed frame 601. The design of the width adjusting assembly 6 and the adjusting assembly 4 enables the device to adapt to I-beams of different sizes and shapes, enhancing the versatility of the device. The front end of the steel seat 5 is provided with two sets of mounting plates 7. The electric telescopic rod 801 of the feeding assembly 8 is installed in the middle part of the mounting plate 7. By turning on the electric telescopic rod 801, the electric telescopic rod 801 drives the push plate 802 to push the I-beam placed in the middle part of the steel seat 5 and the width adjusting assembly 6 to the welding position, ensuring accurate and stable material conveying during welding. The top of the steel seat 5 is provided with a placement frame 803. Three sets of rollers 804 are installed inside the placement frame 803. When the electric telescopic rod 801 drives the push plate 802 to guide the material conveying in the middle part of the placement frame 803 and the rollers 804, the sliding of the rollers 804 drives the moving speed of the I-beam, effectively reducing the friction generated during the movement of the I-beam, making the feeding more smooth, greatly improving the feeding speed of the push plate 802 to the I-beam. The protective plate 805 protects the operator and the equipment. The protective plate 805 is inserted into the top of the placement frame 803, mainly providing protection to prevent welding sparks from splashing and affecting the observation of the workers.
[0034] The above are only the preferred embodiments of the present application, and are not intended to limit the present application in other forms, and any skilled person in the art can change or modify the above disclosed technology content to equivalent embodiments with equivalent changes applied to other fields, but any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present application without departing from the technical scheme of the present application still fall within the protection scope of the present application.
Claims
1. A high-efficiency welding device for I-beams, comprising an automatic welding machine (1), characterized in that: The automatic welding machine (1) is connected to a connecting line (2) at the top and a welding head (3) is provided at the bottom of the connecting line (2). An adjustment component (4) is provided at the lower end of the welding head (3). A steel seat (5) is placed at the bottom of the welding head (3) and the adjustment component (4). A width adjustment component (6) is provided in the middle of the steel seat (5). A mounting plate (7) is provided at the front end of the steel seat (5). A feeding component (8) is installed in the middle of the mounting plate (7). The feeding assembly (8) includes an electric telescopic rod (801), the electric telescopic rod (801) is installed in the middle of the mounting plate (7), and the drive end of the electric telescopic rod (801) is provided with a push plate (802). The upper ends of the steel base (5) are connected to the two sides of the mounting frame (803), and the inner sidewall of the mounting frame (803) is equipped with a roller (804). The top of the mounting frame (803) is fitted with a protective plate (805).
2. The high-efficiency welding device for I-beams according to claim 1, characterized in that: The middle part of the mounting frame (803) is provided with three sets of rollers (804), and the mounting frame (803) and the protective plate (805) are movably connected.
3. The high-efficiency welding device for I-beams according to claim 1, characterized in that: The push plate (802) is connected to the electric telescopic rod (801), and the outer surface of the push plate (802) is designed with a sawtooth shape.
4. The high-efficiency welding device for I-beams according to claim 1, characterized in that: The width adjustment component (6) includes a fixing frame (601), the fixing frame (601) is connected to both sides of the middle part of the steel base (5), and a connecting plate (602) is inserted in the middle of the fixing frame (601). Fixing screws (603) are passed through the middle of the fixing frame (601) and the connecting plate (602).
5. The high-efficiency welding device for I-beams according to claim 4, characterized in that: The fixing frame (601) is fixed to the connecting plate (602) by fixing screws (603), and the fixing frame (601) is symmetrically distributed about the center line of the connecting plate (602).
6. The high-efficiency welding device for I-beams according to claim 1, characterized in that: The adjustment component (4) includes a support frame (401). The support frame (401) is connected to the upper right side of the automatic welding machine (1), and a movable frame (402) is installed in the middle of the support frame (401). Bolts (403) pass through the middle of the support frame (401) and the movable frame (402). A buckle plate (404) is engaged at one right end of the support frame (401).
7. The high-efficiency welding device for I-beams according to claim 6, characterized in that: The support frame (401) is connected to the movable frame (402) by bolts (403) to form a disassembly structure, and the support frame (401) and the buckle plate (404) are tightly fitted together.