Auxiliary welding device

Abstract

The utility model provides an auxiliary welding device which comprises a support, the upper portion of the support is rotationally connected with a turnover mechanism used for being connected with a die in a clamping mode, and supporting legs are fixedly arranged at the bottom of the support. The turnover mechanism comprises a mold fixing frame, a rotating shaft and a driving mechanism. The two ends of the mold fixing frame are fixedly connected with the rotating shafts, the rotating shafts are rotationally clamped to the top of the support, and the mold fixing frame can rotate relative to the support. The driving mechanism is fixed to the top of the support and in driving connection with the rotating shaft. According to the welding device, through the design of a turnover structure, the front face and the back face of the to-be-welded C-shaped steel can be welded under the condition that it is guaranteed that the fixing position of the to-be-welded C-shaped steel is not changed, and the stability of the welding structure and the flatness of the welding face are guaranteed. In addition, the welding device is simple in structure, convenient to operate, low in manufacturing cost and convenient to move, the welding efficiency is greatly improved, and the construction progress is accelerated.

Description

TECHNICAL FIELD

[0001] The utility model relates to municipal road engineering technical field, concretely is a kind of auxiliary welding device. BACKGROUND

[0002] Urban road is designed with underground pipeline such as electric power engineering, communication engineering due to urban development demand, and such pipeline needs to reserve working well for threading and overhauling. Considering durability and aesthetics, the well mouth of such working well generally adopts prefabricated concrete cover plate with C-shaped steel edge covering.

[0003] The welding flatness of prefabricated concrete cover plate C-shaped steel edge covering has important significance to sidewalk driving comfort and aesthetics, so it is necessary to improve construction requirements to ensure practicality and aesthetics. The conventional method is to place the cut C-shaped steel on the ground after pre-assembling, weld the front surface and then manually turn over to weld the back surface. However, the advantages and disadvantages of this welding method are as follows:

[0004] (1) high requirement for welding site flatness;

[0005] (2) welding flatness cannot be guaranteed;

[0006] (3) human factors are large, and workers cannot strictly control the flatness;

[0007] (4) workers have heavy workload and low mechanization level.

[0008] The construction process mainly controlled by manual labor is prone to mental relaxation and physical fatigue due to long-time work, which leads to welding quality fluctuations. Therefore, the above-mentioned traditional method is suitable for welding work with small engineering quantity and low flatness requirement. The length of ordinary municipal roads varies from several kilometers to tens of kilometers, and the number of prefabricated concrete cover plates is large. Continuous operation, low efficiency of manual pre-assembly, long-time operation of workers and easy relaxation of quality control. INVENTION CONTENTS

[0009] The utility model aims to overcome the shortcomings of the prior art and provide an auxiliary welding device to solve the problems of low welding flatness, large welding workload, low welding efficiency and poor welding quality in the prior art.

[0010] The utility model provides an auxiliary welding device, which comprises a support, a turnover mechanism for clamping a mold is rotatably connected to the upper part of the support, and a supporting leg is fixedly arranged at the bottom of the support; the turnover mechanism comprises a mold fixing frame, a rotating shaft and a driving mechanism, wherein the rotating shaft is fixedly connected to the both ends of the mold fixing frame, the rotating shaft is rotatably clamped at the top of the support, and the mold fixing frame can rotate relative to the support; the driving mechanism is fixed at the top of the support and drivingly connected to the rotating shaft.

[0011] Further, the mold fixing frame comprises two longitudinal connecting rods and two transverse connecting rods, the longitudinal connecting rods are arranged perpendicularly to the transverse connecting rods and in the same plane; the two ends of the longitudinal connecting rods are provided with fixed limiters; the entering end of the transverse connecting rod is provided with a movable limiter, and the other end is provided with a fixed limiter; the fixed limiters and the movable limiter jointly clamp the mold to be welded; the two ends of the transverse connecting rod are connected through a connecting piece, one end of the rotating shaft is fixedly connected with the connecting piece, and the other end is rotatably clamped at the top of the support.

[0012] Further, the fixed limiter is a limiting clamping groove, the grooves of the limiting clamping grooves at the two ends of the longitudinal connecting rod are oppositely arranged, and the limiting clamping grooves are arranged perpendicularly to the transverse connecting rod; the groove of the limiting clamping groove at one end of the transverse connecting rod faces the entering end of the transverse connecting rod; the movable limiter arranged at the entering end of the transverse connecting rod is provided with a flat opening magnetic attraction hinge for limiting.

[0013] Further, the longitudinal connecting rod is an electric telescopic rod, the part connected perpendicularly to the transverse connecting rod is a fixed part of the electric telescopic rod, the telescopic parts of the electric telescopic rod extend to the two sides of the transverse connecting rod respectively, and the fixed limiters are fixed at the end parts of the telescopic parts.

[0014] In the embodiment of the utility model, the top of the support is provided with an opening, and the inside of the support is provided with a tray, and the tray is provided with cooling water and receives the falling welding slag.

[0015] Further, one side of the lower part of the support is provided with an opening, and a storage box is pullably arranged in the opening; the storage box is located at the lower part of the tray.

[0016] Further, the opening of the lower part of the support is provided with a storage box limiting structure for locking the storage box.

[0017] Further, the storage box limiting structure comprises a limiting ring and a limiting bolt, wherein the limiting ring is fixedly arranged at the opening edge of the lower part of the support, the limiting bolt is inserted into the limiting ring, and the storage box located in the inside of the support is clamped.

[0018] In the embodiment of the utility model, the support leg is an electric telescopic rod, and the height of the support can be adjusted by lifting.

[0019] In the embodiment of the utility model, the bottom of the support leg is provided with a universal wheel.

[0020] According to the above-mentioned embodiment, the auxiliary welding device has at least the following benefits: the welding device is simple in structure, convenient to operate, low in manufacturing cost and convenient to move, greatly improves the welding efficiency and improves the construction progress.

[0021] Through the design of the reversible structure, the front and back surfaces of the C-shaped steel to be welded can be welded while the fixed position of the C-shaped steel is unchanged, the stability of the welding structure and the flatness of the welding surface are ensured, and the entire prefabricated concrete cover plate C-shaped steel edge can maintain consistent flatness after welding, so that the entire cover plate has better flatness after the concrete is poured, and the aesthetic and practicality are greatly improved.

[0022] In addition, the design of the reversible structure and the movable structure in the welding device can greatly reduce the construction intensity and improve the work efficiency.

[0023] It should be understood that the above general description and the following specific embodiments are only exemplary and explanatory, and cannot limit the scope of the utility model claimed. BRIEF DESCRIPTION OF DRAWINGS

[0024] The following drawings are part of the specification of the utility model, which illustrates the example embodiments of the utility model, and the accompanying drawings and the description of the specification are used to illustrate the principle of the utility model.

[0025] Figure 1 The utility model provides a kind of auxiliary welding device's front view structure diagram.

[0026] Figure 2 The utility model provides a kind of auxiliary welding device's plan view structure diagram.

[0027] Figure 3 The utility model provides a kind of auxiliary welding device's mold fixing bracket structure diagram.

[0028] Explanation of reference signs:

[0029] 1-support, 2-reversing mechanism, 3-leg, 4-tray, 5-storage box, 6-storage box limiting structure, 7-omniwheel;

[0030] 21-mold fixing bracket, 22-rotating shaft, 23-driving mechanism;

[0031] 211-longitudinal connecting rod, 212-transverse connecting rod, 213-fixed limiting piece, 214-movable limiting piece, 215-flat open magnetic attraction hinge. DETAILED DESCRIPTION

[0032] Various exemplary embodiments of the present invention are now described in detail. This detailed description should not be considered as a limitation of the present invention, but should be understood as a more detailed description of certain aspects, features and implementations of the present invention.

[0033] Various improvements and variations can be made to the specific embodiments described in this utility model without departing from the scope or spirit of this utility model, which will be obvious to those skilled in the art. Other embodiments derived from this utility model description will also be obvious to those skilled in the art. This application specification and embodiments are merely exemplary.

[0034] This utility model provides an auxiliary welding device, such as Figure 1 and 2 The diagram shows the structure of the auxiliary welding device. In a specific embodiment, the welding device includes a support 1. In this embodiment, the support is a steel structure support, which serves as the main supporting structure of the auxiliary welding device. A flipping mechanism 2 for clamping the mold is rotatably connected to the upper part of the support 1, and a support leg 3 is fixedly installed at the bottom of the support 1 to support it.

[0035] Specifically, the flipping mechanism 2 includes a mold fixing frame 21, a rotating shaft 22, and a drive mechanism 23. The mold fixing frame 21 is fixedly connected to the rotating shaft 22 at both ends, and the rotating shaft 22 is rotatably engaged with the top of the support 1, allowing the mold fixing frame 21 to rotate relative to the support 1. Preferably, a bearing is fitted onto the rotating shaft 22, and the bearing is fixedly mounted on the top of the support 1.

[0036] In addition, the drive mechanism 23 is fixed to the top of the bracket 1 and drives the rotating shaft 22, thereby enabling the mold fixing frame 21 to rotate. Preferably, the drive mechanism 23 is a stepper motor. The operator can control the stepper motor to rotate according to the situation, thereby driving the mold fixing frame 21 to rotate to a suitable angle and perform welding operations. During the rotation, the mold to be welded will not move, thus greatly improving the welding efficiency and welding effect.

[0037] In a specific embodiment of this utility model, the mold fixing frame 21 includes two longitudinal connecting rods 211 and two transverse connecting rods 212. The longitudinal connecting rods 211 and the transverse connecting rods 212 are arranged perpendicularly and are in the same plane. Since the welded mold needs to be kept entirely on a single plane, the longitudinal connecting rods 211 and the transverse connecting rods 212 are interlaced and fixedly arranged to ensure that they are in the same plane.

[0038] In addition, fixed limiting members 213 are provided at both ends of the longitudinal connecting rod 211.

[0039] The transverse connecting rod 212 has a movable limiting member 214 at the entry end and a fixed limiting member 213 at the other end.

[0040] The fixed limiting piece 213 and the movable limiting piece 214 jointly clamp the mold to be welded. The movable limiting piece 214 is arranged to facilitate clamping the mold to be welded into the mold fixing frame 21. By changing the structure of the movable limiting piece 214, the mold to be welded can be moved to a fixed position along the transverse connecting rod. The welded mold can also be moved out along the transverse connecting rod by the position of the movable limiting piece 214.

[0041] The transverse connecting rod 212 is connected by a connecting piece at both ends. One end of the rotating shaft 22 is fixedly connected with the connecting piece, and the other end is rotatably connected to the top of the support 1.

[0042] Further, the fixed limiting piece 213 is a limiting clamping groove, and preferably the fixed limiting piece 213 is a C-shaped steel. The grooves of the limiting clamping grooves at both ends of the longitudinal connecting rod 211 are oppositely arranged, and the limiting clamping grooves are arranged in parallel with the transverse connecting rod 212, so that the mold to be welded can be clamped into the limiting clamping groove, achieving the purpose of fixing the mold.

[0043] The groove of the limiting clamping groove at one end of the transverse connecting rod 212 faces the entering end of the transverse connecting rod 212. The mold to be welded moves along the transverse connecting rod 212 until one side of the mold to be welded is clamped into the limiting clamping groove at one end of the transverse connecting rod.

[0044] The movable limiting piece 214 arranged at the entering end of the transverse connecting rod 212 is provided with a flat magnetic attraction hinge 215 for limiting. Specifically, before fixing the mold to be welded, first open the flat magnetic attraction hinge 215, so that the entering end of the transverse connecting rod 212 remains a flat surface. Then move the mold to be welded inward from the entering end until the mold to be welded reaches the fixed position. Finally, close the flat magnetic attraction hinge 215 to limit the lateral movement of the mold to be welded.

[0045] Further, the longitudinal connecting rod 211 is an electric telescopic rod. The part perpendicular to the transverse connecting rod 212 is the fixed part of the electric telescopic rod. The telescopic parts of the electric telescopic rod extend to both sides of the transverse connecting rod 212, and the fixed limiting piece 213 is fixed at the end of the telescopic part. Specifically, the longitudinal connecting rod is arranged as an electric telescopic rod to facilitate clamping and fixing the mold to be welded, and to be able to clamp different sizes of molds. First, before clamping the mold, extend the electric telescopic rod so that the distance between the fixed limiting pieces at both ends of the longitudinal connecting rod 211 is expanded. After the mold to be welded reaches the fixed position, control the electric telescopic rod to retract, and clamp the fixed limiting pieces at both ends of the longitudinal connecting rod 211 on the mold to be welded to fix the mold to be welded.

[0046] The specific embodiment of the utility model discloses, the top of support 1 has for the open setting, and support 1 inside is provided with tray 4, tray 4 is provided with cooling water and the welding slag of receiving drop in.

[0047] Further, the lower part of support 1 is provided with an opening, and a storage box 5 is arranged in the opening.

[0048] In the embodiment, one side of the storage box 5 towards the outside is provided with a handle, which facilitates the pulling of the storage box 5.

[0049] Further, the opening of the lower part of support 1 is provided with a storage box limiting structure 6 for locking the storage box 5. The storage box limiting structure 6 comprises a limiting ring and a limiting bolt. The limiting ring is fixedly arranged at the edge of the opening of the lower part of support 1, and the limiting bolt is inserted into the limiting ring and clamps the storage box 5 inside support 1.

[0050] In the specific embodiment of the utility model, the support leg 3 is an electric telescopic rod, which can adjust the height of the support 1.

[0051] In the specific embodiment of the utility model, the bottom of the support leg 3 is provided with a universal wheel 7

[0052] In the specific embodiment of the utility model, one side of the support 1 is provided with a push-pull handle for pushing and pulling the auxiliary welding device.

[0053] The above description is only a specific embodiment of the utility model, and any equivalent changes and modifications made by any person skilled in the art without departing from the concept and principle of the utility model shall fall within the scope of protection of the utility model.

Claims

1. An auxiliary welding device, characterized in that, The welding device includes: a bracket (1), a flipping mechanism (2) for clamping the mold is rotatably connected to the upper part of the bracket (1), and a support leg (3) is fixedly provided at the bottom of the bracket (1); The flipping mechanism (2) includes a mold fixing frame (21), a rotating shaft (22), and a driving mechanism (23), wherein, The mold fixing frame (21) is fixedly connected to the rotating shaft (22) at both ends. The rotating shaft (22) is rotatably engaged with the top of the bracket (1). The mold fixing frame (21) can rotate relative to the bracket (1). The drive mechanism (23) is fixed to the top of the bracket (1) and is driven by the rotating shaft (22).

2. The auxiliary welding device according to claim 1, characterized in that, The mold fixing frame (21) includes two longitudinal connecting rods (211) and two transverse connecting rods (212). The longitudinal connecting rods (211) and the transverse connecting rods (212) are arranged perpendicularly and are in the same plane. Both ends of the longitudinal connecting rod (211) are provided with fixing limiters (213); The transverse connecting rod (212) is provided with a movable limiting member (214) at the entry end and a fixed limiting member (213) at the other end; The fixed limiting member (213) and the movable limiting member (214) together clamp the mold to be welded; Both ends of the transverse connecting rod (212) are connected by connectors. One end of the rotating shaft (22) is fixedly connected to the connector, and the other end is rotatably clamped to the top of the bracket (1).

3. The auxiliary welding device according to claim 2, characterized in that, The fixed limiting member (213) is a limiting slot. The slots of the limiting slots at both ends of the longitudinal connecting rod (211) are arranged opposite to each other, and the limiting slots are arranged parallel to the transverse connecting rod (212). The opening of the limiting slot at one end of the transverse connecting rod (212) faces the entry end of the transverse connecting rod (212); The movable limiting member (214) at the entry end of the transverse connecting rod (212) is provided with a hinged magnetic latch (215) for limiting the movement.

4. The auxiliary welding apparatus according to claim 2 or 3, characterized in that, The longitudinal connecting rod (211) is an electric telescopic rod, and the part that is perpendicularly connected to the transverse connecting rod (212) is the fixing part of the electric telescopic rod. The telescopic part of the electric telescopic rod extends outward to both sides of the transverse connecting rod (212), and the fixing limiting member (213) is fixed to the end of the telescopic part.

5. The auxiliary welding device according to claim 1, characterized in that, The top of the bracket (1) is open, and a tray (4) is provided inside the bracket (1). The tray (4) contains cooling water and is used to catch falling welding slag.

6. The auxiliary welding device according to claim 5, characterized in that, An opening is provided on one side of the lower part of the bracket (1), and a storage box (5) is pulled out and installed in the opening; The storage box (5) is located under the tray (4).

7. The auxiliary welding device according to claim 6, characterized in that, The lower opening of the bracket (1) is provided with a storage box limiting structure (6) for locking the storage box (5).

8. The auxiliary welding apparatus according to claim 7, characterized in that, The storage box limiting structure (6) includes a limiting ring and a limiting bolt, wherein, The limiting ring is fixedly installed at the lower opening edge of the bracket (1), and the limiting bolt is inserted into the limiting ring and clamps the storage box (5) located inside the bracket (1).

9. The auxiliary welding device according to claim 1, characterized in that, The support leg (3) is an electric telescopic rod that can raise and lower the height of the bracket (1).

10. The auxiliary welding apparatus according to claim 1 or 9, characterized in that, The bottom of the outrigger (3) is provided with casters (7).

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