Aluminum alloy cutting scrap collecting device

By designing an aluminum alloy cutting waste collection device, which automatically collects aluminum alloy chips using panel holes and a drive mechanism, the problem of waste chip accumulation in aluminum alloy cutting equipment is solved, improving processing efficiency and safety.

CN224027105UActive Publication Date: 2026-03-24BAODING DONGAN CHANG FA ALUMINUM CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-14
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

Existing aluminum alloy cutting equipment lacks an effective waste chip collection structure, causing waste chips to accumulate on the worktable, affecting processing accuracy and efficiency. Furthermore, conventional cleaning methods involve high work intensity or residual pollution.

Method used

An aluminum alloy cutting waste collection device was designed. It utilizes the holes on the panel and the drive mechanism to achieve automated cleaning. Through panel flipping and fan suction, it automatically collects and processes aluminum alloy debris and dust.

Benefits of technology

It achieves automated cleaning of aluminum alloy debris, reduces downtime, avoids debris residue and ground pollution, and improves processing efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of aluminum alloy cutting waste chip collection, and particularly relates to an aluminum alloy cutting waste chip collection device which comprises a cabinet body, a plurality of panels are arranged on the top face of the cabinet body, and the panels are sequentially arranged at intervals. The two ends of each panel are rotationally connected with the cabinet body, the multiple panels are in transmission connection with a driving mechanism, and a collecting cavity is formed between the multiple panels and the bottom face of the cabinet body; and a plurality of holes are formed in the panel. When aluminum alloy cutting machining is carried out, chippings fall into the cabinet body through the holes in the panel, the aluminum alloy chippings fall into the tray through guiding of the material guiding funnel, accumulation of the chippings on the panel is reduced, and the shutdown frequency is reduced; the panel is driven to turn over through transmission of the driving mechanism, residual panel chippings are shaken off to the collecting cavity, automatic cleaning is achieved, manual cleaning is replaced, the cleaning time is shortened, and residual chippings in the groove are avoided.
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Description

Technical Field

[0001] This utility model belongs to the field of aluminum alloy cutting waste chip collection technology, and particularly relates to an aluminum alloy cutting waste chip collection device. Background Technology

[0002] In the aluminum alloy profile cutting process, traditional processing equipment mainly suffers from the following technical defects: First, a large amount of metal waste is generated when the cutting tool comes into contact with the workpiece. Existing equipment lacks an effective waste collection structure, causing waste to continuously accumulate on the worktable. When the waste accumulation reaches a critical value, it not only hinders the accurate positioning of the workpiece but also affects the accuracy of the tool's travel trajectory, necessitating a interruption of the processing flow for cleaning, severely restricting continuous operation efficiency. Second, conventional cleaning methods employ manual sweeping or a flat-push brush mechanism driven by a telescopic rod / screw. The former suffers from high labor intensity and long downtime; while the latter, although employing a linear scraping method, has been found in practical applications to have grooves on the worktable, where debris easily remains, and there is a risk of pushing waste to the area surrounding the equipment, causing ground pollution. Utility Model Content

[0003] The purpose of this invention is to provide a waste chip collection device for aluminum alloy cutting, so as to solve the problem of difficult waste chip removal during aluminum alloy cutting, which affects work efficiency.

[0004] To achieve the above objectives, this utility model provides the following solution:

[0005] An aluminum alloy cutting waste collection device includes: a cabinet, the top surface of which is provided with multiple panels, which are arranged sequentially at intervals;

[0006] Both ends of the panel are rotatably connected to the cabinet body, and multiple panels are driven by a drive mechanism, forming a collection cavity between the multiple panels and the bottom surface of the cabinet body;

[0007] The panel has multiple holes.

[0008] Preferably, two rotating shafts are coaxially fixed to the panel, and the two rotating shafts are respectively located at both ends of the panel, and the rotating shafts are rotatably connected to the cabinet.

[0009] Preferably, the drive mechanism is fixedly installed on one side of the cabinet, and a protective cover is provided on the outside of the drive mechanism, which is fixedly connected to the cabinet.

[0010] Preferably, the drive mechanism includes a motor fixed to one side of the cabinet, the motor being connected to a worm gear via gear transmission, the worm gear being rotatably connected to one side of the cabinet, the worm gear meshing with a worm wheel, and the worm wheel being coaxially fixed to the rotating shaft.

[0011] Preferably, the collection chamber is provided with a tray, which is detachably connected to one side of the cabinet, and the top opening of the tray is arranged vertically and vertically corresponding to the plurality of panels.

[0012] Preferably, a material guide funnel is circumferentially fixed to the inner side wall of the cabinet. The large end of the material guide funnel is positioned upward and located outside the plurality of panels, and the small end of the material guide funnel is positioned corresponding to the opening of the tray.

[0013] Preferably, slide rails are provided on both inner walls of the cabinet, and the two slide rails are arranged in parallel. The two sides of the tray are slidably connected to the two slide rails respectively.

[0014] Preferably, a fan is provided on one side of the cabinet, the air inlet of the fan is located inside the cabinet and between the material guide funnel and the tray, and a filter screen is provided at the air inlet of the fan.

[0015] Preferably, a protective baffle is provided on the top of the cabinet.

[0016] Compared with the prior art, the present invention has the following advantages and technical effects:

[0017] In this invention, during aluminum alloy cutting, the debris falls into the cabinet through the holes on the panel, reducing the accumulation of aluminum alloy debris on the panel and lowering the frequency of downtime. The panel is rotated by the drive mechanism, causing the aluminum alloy debris remaining on the panel surface to fall into the collection chamber, achieving automated cleaning, replacing manual cleaning, shortening cleaning time, and avoiding debris residue in the grooves. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the overall design of this utility model;

[0020] Figure 2 This is a top view of the present invention;

[0021] Figure 3 for Figure 2 A magnified view of a section at point A in the middle;

[0022] Figure 4 This is a partial cross-sectional view of the present invention;

[0023] The components are as follows: 1. Cabinet; 2. Panel; 3. Hole; 4. Protective cover; 5. Shaft; 6. Worm gear; 7. Motor; 8. Gear; 9. Worm; 10. Feed hopper; 11. Pallet; 12. Slide rail; 13. Fan; 14. Protective baffle. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0026] Reference Figures 1 to 4 This utility model discloses an aluminum alloy cutting waste collection device, which includes: a cabinet 1, and a plurality of panels 2 on the top surface of the cabinet 1, which are arranged in a spaced order.

[0027] Both ends of panel 2 are rotatably connected to cabinet 1, and multiple panels 2 are driven by the drive mechanism. A collection cavity is formed between multiple panels 2 and the bottom surface of cabinet 1.

[0028] The panel 2 has multiple holes 3.

[0029] Cabinet 1 serves as a supporting structure, and multiple panels 2 are installed on the top of cabinet 1. The multiple panels 2 are arranged in a parallel and equidistant manner, and there are gaps between the multiple panels 2. The gaps serve the same purpose as the holes 3, allowing aluminum alloy cutting waste to fall into cabinet 1, and also prevent interference when the drive mechanism drives the multiple panels 2 to rotate.

[0030] In a further optimized design, two rotating shafts 5 are coaxially fixed to the panel 2, with the two rotating shafts 5 located at both ends of the panel 2, and the rotating shafts 5 are rotatably connected to the cabinet 1.

[0031] The pivots 5 at both ends of panel 2 are connected to cabinet 1 via bearing seats.

[0032] The design is further optimized so that the drive mechanism is fixedly installed on one side of the cabinet 1, and a protective cover 4 is provided on the outside of the drive mechanism. The protective cover 4 is fixedly connected to the cabinet 1.

[0033] The drive mechanism is protected by a protective cover 4.

[0034] The scheme is further optimized. The drive mechanism includes a motor 7 fixed to one side of the cabinet 1. The motor 7 is connected to a worm gear 9 through a gear 8. The worm gear 9 is rotatably connected to one side of the cabinet 1. The worm gear 9 meshes with a worm wheel 6. The worm wheel 6 is coaxially fixed to the rotating shaft 5.

[0035] The motor 7 drives the worm 9 to rotate via the gear 8, which in turn drives the rotating shaft 5, which is coaxially fixed to the worm wheel 6, to rotate. The worm 9 is connected to the cabinet 1 via a bearing seat.

[0036] The scheme is further optimized by providing a tray 11 inside the collection chamber. The tray 11 is detachably connected to one side of the cabinet 1, and the top opening of the tray 11 is arranged vertically and vertically with multiple panels 2.

[0037] Tray 11 collects fallen aluminum alloy debris below multiple panels 2.

[0038] In a further optimized design, a material guide funnel 10 is circumferentially fixed to the inner side wall of the cabinet 1. The large end of the material guide funnel 10 is set upward and located on the outside of multiple panels 2, and the small end of the material guide funnel 10 is set to correspond to the opening of the tray 11.

[0039] The feeding funnel 10 encompasses the areas where aluminum alloy debris falls from multiple panels 2, guiding the aluminum alloy debris to fall.

[0040] The design is further optimized by installing slide rails 12 on the two inner walls of the cabinet 1. The two slide rails 12 are arranged in parallel, and the two sides of the tray 11 are slidably connected to the two slide rails 12 respectively.

[0041] The pallet 11 can be pulled out of the cabinet 1 by the handle, and the two slide rails 12 can provide sliding support for the pallet 11.

[0042] Further optimization of the design: a fan 13 is provided on one side of the cabinet 1. The air inlet of the fan 13 is located inside the cabinet 1 and between the material guide funnel 10 and the tray 11. A filter screen is provided at the air inlet of the fan 13.

[0043] Turning on the fan 13, whose air inlet is located inside the cabinet 1, can create negative pressure inside the cabinet 1, which helps aluminum alloy debris fall down. Installing a filter screen at the air inlet of the fan 13 can trap fine dust and aluminum alloy debris inside the cabinet 1.

[0044] The design is further optimized by installing a protective baffle 14 on the top of the cabinet 1. The protective baffle 14 is inverted L-shape. One end of the protective baffle 14 is fixedly connected to one side of the top surface of the cabinet 1. One side of the protective baffle 14 is perpendicular to the top surface of the cabinet 1, and the other side of the protective baffle 14 is parallel to the top surface of the cabinet 1. The protective baffle 14 prevents some debris from flying and protects the operators.

[0045] The working process of this embodiment is as follows:

[0046] 1) When cutting aluminum alloy, because panel 2 has a matrix of holes 3, some aluminum alloy debris will remain on the surface of panel 2, and the other part will fall into cabinet 1 through the holes 3. There is a guide funnel 10 in cabinet 1, and aluminum alloy debris will fall into tray 11 through the guide funnel 10.

[0047] 2) Another part of the aluminum alloy debris remains on the surface of panel 2. When cleaning this part of the aluminum alloy debris, it is necessary to drive the motor 7 inside the protective cover 4. The motor 7 drives the worm 9 to rotate through the gear 8, and then the worm 9 drives the rotating shaft 5 on the worm wheel 6 to rotate. The rotating shaft 5 drives the panel 2 to rotate. At this time, the aluminum alloy debris remaining on the surface of panel 2 also falls into the cabinet 1. There is a guide funnel 10 in the cabinet 1. The aluminum alloy debris falls into the tray 11 through the guide funnel 10.

[0048] 3) When cutting aluminum alloy, not only large particles of debris are generated, but also aluminum alloy dust is generated. By turning on the fan 13 to suck up the inside of the cabinet 1, a negative pressure is generated inside the cabinet 1, which can allow some aluminum alloy dust to enter the inside of the cabinet 1 through the hole 3. The filter screen at the air inlet of the fan 13 can retain the aluminum alloy dust inside the cabinet 1.

[0049] 4) When cleaning the tray 11 inside the cabinet 1, the tray 11 can be slid out through the slide rail 12 by pulling the external handle of the tray 11.

[0050] In the description of this utility model, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0051] The embodiments described above are merely preferred embodiments of the present utility model and are not intended to limit the scope of the present utility model. Various modifications and improvements made to the technical solutions of the present utility model by those skilled in the art without departing from the spirit of the present utility model should fall within the protection scope defined by the claims of the present utility model.

Claims

1. An aluminum alloy cutting waste chip collection device, characterized in that, include: Cabinet (1), the top surface of the cabinet (1) is provided with multiple panels (2), the multiple panels (2) are arranged in a sequence with intervals; Both ends of the panel (2) are rotatably connected to the cabinet (1), and multiple panels (2) are connected to the drive mechanism. A collection cavity is formed between the multiple panels (2) and the bottom surface of the cabinet (1). The panel (2) has multiple holes (3).

2. The aluminum alloy cutting waste collection device according to claim 1, characterized in that: Two rotating shafts (5) are coaxially fixed on the panel (2). The two rotating shafts (5) are located at both ends of the panel (2) and are rotatably connected to the cabinet (1).

3. The aluminum alloy cutting waste collection device according to claim 1, characterized in that: The drive mechanism is fixedly installed on one side of the cabinet (1), and a protective cover (4) is provided on the outside of the drive mechanism. The protective cover (4) is fixedly connected to the cabinet (1).

4. The aluminum alloy cutting waste collection device according to claim 2, characterized in that: The drive mechanism includes a motor (7) fixed to one side of the cabinet (1), the motor (7) being connected to a worm gear (9) via a gear (8), the worm gear (9) being rotatably connected to one side of the cabinet (1), the worm gear (9) meshing with a worm wheel (6), and the worm wheel (6) being coaxially fixed to the rotating shaft (5).

5. The aluminum alloy cutting waste collection device according to claim 1, characterized in that: The collection chamber is provided with a tray (11), which is detachably connected to one side of the cabinet (1). The top opening of the tray (11) is arranged vertically and vertically with the multiple panels (2).

6. The aluminum alloy cutting waste collection device according to claim 5, characterized in that: A material guide funnel (10) is circumferentially fixed to the inner side wall of the cabinet (1). The large end of the material guide funnel (10) is set upward and located on the outside of the multiple panels (2). The small end of the material guide funnel (10) is set corresponding to the opening of the tray (11).

7. The aluminum alloy cutting waste collection device according to claim 5, characterized in that: The cabinet (1) is provided with slide rails (12) on its two inner walls. The two slide rails (12) are arranged in parallel, and the two sides of the tray (11) are slidably connected to the two slide rails (12).

8. The aluminum alloy cutting waste collection device according to claim 6, characterized in that: A fan (13) is provided on one side of the cabinet (1). The air inlet of the fan (13) is located inside the cabinet (1) and between the material guide funnel (10) and the tray (11). A filter screen is provided at the air inlet of the fan (13).

9. The aluminum alloy cutting waste collection device according to claim 1, characterized in that: A protective baffle (14) is provided on the top of the cabinet (1).