Rim polishing and welding slag removing conveying device
By designing a rim grinding and slag removal conveying device, the problem of low slag removal efficiency of rims was solved, and synchronous grinding and automatic feeding of inner and outer welds were achieved, improving the efficiency and automation of the production line.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-03-24
AI Technical Summary
The existing technology has low efficiency in removing welding slag from wheel rims, resulting in low production line efficiency. In addition, the traditional feeding method requires a lot of manual intervention, which affects the overall production efficiency of the wheel hub.
Design a wheel rim grinding and slag removal conveying device, including a conveying mechanism, a grinding and slag removal mechanism and a robotic arm mechanism. The grinding cylinder drives the grinding rod to grind the inner and outer weld seams simultaneously, the guide rod structure is used to correct the wheel rim posture, and the robotic arm realizes automatic feeding.
It enables efficient grinding, posture correction, and automatic feeding of the weld seams on the inner and outer sides of the wheel rim, improving production efficiency, reducing manual labor, and increasing the overall production line capacity.
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Figure CN224027176U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the rim polishing technical field especially, relate to a rim polishing slag removal transmission device. BACKGROUND
[0002] The rim is the supporting mechanism on the hub, and is the core structure of the hub as the load bearing structure between the tire and the spoke. In the production and processing process, the aluminum alloy material for producing the rim needs to be welded after being formed by winding. The welding forms a closed cylindrical structure, and the welding slag on the inner and outer sidewalls of the rim blank needs to be removed.
[0003] The inner and outer sidewalls of the rim are kept smooth after the welding slag is removed. In the production and processing process, the welding slag removal method of the rim is affected by the limitation of the cylindrical structure. The welding slag on both sides can only be removed separately during the removal process (specifically, the rim is locked on the tooling, and a handheld polishing device is used for polishing. The welding seam on the inner sidewall of the rim is difficult to polish conveniently due to the secret position and the influence of the structure shape of the rim). Therefore, this method leads to low welding slag removal efficiency and cannot match the high-speed production line.
[0004] At the same time, after the welding slag of the rim is removed in the production and processing process, the rim needs to enter the subsequent processing procedure, such as the detection procedure (detection of welding). The current production method is that the rim is manually fed to the feeding end of the belt conveyor after polishing is completed, and then the rim is placed on the detection table of the detection procedure equipment at the discharging end.
[0005] In addition, the low polishing efficiency of the rim seriously affects the overall hub production efficiency due to the low efficiency of the initial stage of the rim production and processing.
[0006] Therefore, a production equipment with high-efficiency polishing, high-efficiency feeding, and high-efficiency grabbing and detection can not only improve the production efficiency, but also greatly reduce the manual labor in the production process, which is very important for providing production capacity benefits. UTILITY MODEL CONTENT
[0007] Based on the above background, the purpose of the utility model is to provide a rim polishing slag removal transmission device.
[0008] To achieve the above purpose, the utility model adopts the following technical solutions:
[0009] A rim polishing slag removal transmission device, comprising a transmission mechanism, a polishing slag removal mechanism arranged at the feeding end position of the transmission mechanism, and a mechanical arm mechanism arranged at the discharging end position of the transmission mechanism.
[0010] The polishing and deslagging mechanism comprises a workbench, a pushing assembly is assembled and connected to the workbench for pushing the rim onto the conveying mechanism;
[0011] The polishing and deslagging mechanism further comprises a polishing and deslagging assembly, the polishing and deslagging assembly comprises a polishing cylinder installed at the bottom of the workbench, polishing rods are assembled and connected to the polishing cylinder for polishing the welding seam positions on the inner and outer sidewalls of the rim respectively;
[0012] The polishing and deslagging assembly further comprises a plurality of abutting rod structures for abutting against the outer sidewall of the rim.
[0013] Preferably, the pushing assembly comprises a pushing cylinder installed at the top of the workbench, a pushing seat mounting seat is fixedly connected to the piston rod of the pushing cylinder, a pushing table for pushing the rim is fixedly assembled and connected to the pushing seat mounting seat;
[0014] An arc-shaped limiting notch is formed in the pushing table and cooperates with the shape of the rim.
[0015] Preferably, a grinding rod mounting seat is fixedly connected to the piston rod of the polishing cylinder, and the polishing rods are fixedly installed at the top of both sides of the grinding rod mounting seat;
[0016] A sliding opening is formed in the workbench and cooperates with the polishing rods, and the polishing rods are slidingly connected to the sliding opening;
[0017] The abutting rod structure comprises a pair of abutting rods for abutting against the positions on both sides of the outer sidewall of the rim.
[0018] Preferably, the conveying mechanism comprises a belt conveyor, the belt conveyor comprises a rack, a belt cylinder is installed at both ends of the rack, and a conveying belt is installed between the belt cylinders;
[0019] Elastic ribs are integrally formed on both sides of the conveying belt, and the rim is supported between the top portions of the elastic ribs during the conveying process of the conveying belt.
[0020] Preferably, a plurality of guide rod structures for guiding the rim are fixedly installed at both sides of the rack respectively, and the transmission posture of the rim is corrected through the guide rod structures.
[0021] Preferably, the guide rod structure comprises a pair of guide rod frames fixedly installed on the rack, and a pair of horizontally arranged guide rods are installed between the guide rod frames respectively.
[0022] Preferably, guide rod seats are fixedly connected to both ends of the horizontal guide rods respectively, longitudinal connecting rods are fixedly connected to the guide rod seats respectively, and the guide rod seats for installing the longitudinal connecting rods are fixedly connected to the guide rod frames.
[0023] Preferably, a blocking rim is fixedly connected to the discharge end of the rack.
[0024] Preferably, the mechanical arm mechanism comprises a mechanical arm, and a grabbing tool is mounted on the mechanical arm to grab the rim.
[0025] The grabbing tool comprises a tool mounting frame mounted on the mechanical arm, and a grabbing cylinder is mounted on the tool mounting frame.
[0026] A piston rod of the grabbing cylinder is fixedly connected with a grabbing plate.
[0027] Grabbing pressure seats are fixedly connected to the side walls of the tool mounting frame and the grabbing plate, respectively.
[0028] The utility model has the following beneficial effects:
[0029] 1. During the working process, the polishing rod is quickly removed from the welding slag along the upper end to the lower end of the welding seam under the driving of the polishing cylinder.
[0030] This way realizes synchronous polishing of the welding seam on the inner and outer side walls of the rim, and effectively solves the technical defect that the welding seam on the inner side of the rim is not easy to polish due to the secret position. The double-side synchronous polishing greatly improves the polishing efficiency.
[0031] 2. During the working process, the offset rim is in contact with the horizontal guide rod, and under the driving of the horizontal guide rod, the rim moves along the elastic ribs and is in contact with the horizontal guide rod on the other side, and then the posture of the rim is corrected under the guidance of the double-side horizontal guide rod. This way effectively solves the technical defect that the posture of the rim is easily corrected in time after the posture of the rim is changed during the feeding and conveying process.
[0032] 3. The grabbing tool realizes grabbing one side of the rim during the grabbing process, and the other side of the rim is the position of the welding seam. Therefore, after grabbing one side, the mechanical arm feeds the rim to the detection table of the detection equipment, and this grabbing method can ensure that the welding seam is fully directed to the detection equipment such as a camera on the detection table.
[0033] Specifically, during the grabbing process, the mechanical arm drives the tool mounting frame to descend into the gap between the rim and the end of the tool mounting frame and the grabbing plate, at this time, the grabbing cylinder works, drives the grabbing plate to approach the tool mounting frame, and then the grabbing pressure seats on both sides are extruded on the rim, realizing full and stable grabbing of the rim. BRIEF DESCRIPTION OF DRAWINGS
[0034] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings described below only constitute some of the embodiments of the present application, and for those skilled in the art, other drawings can also be obtained according to the structures shown in the drawings without creative labor.
[0035] Figure 1 It is a schematic diagram of the overall structure in the embodiments of the present application.
[0036] Figure 2 It is a schematic diagram of the structure of the grinding slag removal mechanism in the embodiments of the present application.
[0037] Figure 3 It is a schematic diagram of the structure of the grinding slag removal mechanism in the embodiments of the present application.
[0038] Figure 4 It is a schematic diagram of the structure of the grinding rod in the embodiments of the present application.
[0039] Figure 5 It is a schematic diagram of the structure of the transmission mechanism in the embodiments of the present application.
[0040] Figure 6 It is a schematic diagram of the structure of the material grabbing tool in the embodiments of the present application.
[0041] Figure 7 It is a schematic diagram of the structure of the material grabbing tool in the embodiments of the present application.
[0042] The implementation, functional characteristics and advantages of the present application will be further described with reference to the embodiments and the accompanying drawings. DETAILED DESCRIPTION
[0043] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments only constitute some of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0044] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present application are only used to explain the relative positional relationship, movement condition, etc. between the components in a certain posture (as shown in the drawings), and if the certain posture changes, the directional indications will also change accordingly.
[0045] Furthermore, in this utility model, descriptions involving "first," "second," etc., are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of that feature. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. When the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed by this utility model.
[0046] Example 1
[0047] like Figures 1-7 As shown, a wheel rim grinding and slag removal conveying device includes a conveying mechanism 12, a grinding and slag removal mechanism 11 disposed at the feed end of the conveying mechanism 12, and a robotic arm mechanism 13 disposed at the discharge end of the conveying mechanism 12.
[0048] During operation, the slag removal mechanism 11 quickly removes the slag from the weld seams on the inner and outer walls of the wheel rim, then rapidly pushes it to the conveying mechanism 12 for transport to the discharge end. The robotic arm mechanism 13 then quickly grabs the material and loads it onto the worktable of subsequent equipment, such as the testing equipment. This integrated grinding, conveying, and unloading process significantly increases production efficiency.
[0049] The specific structure of the grinding and slag removal mechanism 11 is as follows:
[0050] The grinding and slag removal mechanism 11 includes a worktable 111, on which a pushing component for pushing the wheel rim onto the transmission mechanism 12 is mounted and connected.
[0051] Specifically, the pushing assembly includes a pushing cylinder 112 installed at the top of the workbench 111 (the cylinder barrel of the pushing cylinder 112 is fixedly installed at the top of the workbench 111 via a cylinder barrel base), a pushing seat mounting base 1121 is fixedly connected to the piston rod of the pushing cylinder 112, and a pushing platform 113 with a pushing wheel rim is fixedly assembled and connected to the pushing seat mounting base 1121 (the two are fastened by bolts).
[0052] Meanwhile, the push platform 113 is provided with an arc-shaped limiting groove that matches the shape of the wheel rim A. During the process of pushing the wheel rim A, the wheel rim A is limited and engaged in the arc-shaped limiting groove, which increases the stability of the push.
[0053] The aforementioned slag removal and grinding mechanism 11 also includes a slag removal and grinding assembly. Specifically, the slag removal and grinding assembly simultaneously removes slag from the weld seams on the inner and outer walls of the rim A.
[0054] Specifically, the grinding slag removal assembly includes a grinding cylinder 116 installed at the bottom of the workbench 111 (the cylinder barrel of the grinding cylinder 116 is fixedly installed at the bottom of the workbench 111 through a cylinder barrel mounting seat, which is the same as the existing mode), and a grinding rod 115 is connected to the grinding cylinder 116.
[0055] Specifically, the piston rod of the grinding cylinder 116 is fixedly connected with a grinding rod mounting seat 1161, and the grinding rods 115 are fixedly installed on the top of the two sides of the grinding rod mounting seat 1161. The distance between the grinding rods 115 corresponds to the thickness of the rim A.
[0056] Correspondingly, a sliding port is formed on the workbench 111 and matched with the grinding rods 115, and the grinding rods 115 are slidingly connected with the sliding port.
[0057] During the working process, under the driving of the grinding cylinder 116, at this time, the grinding rods 115 are quickly lowered due to the contact on the weld, and the grinding rods 115 along the upper end to the lower end of the weld quickly remove the slag on the weld.
[0058] This mode realizes synchronous grinding of the welds on the inner and outer sidewalls of the rim A, and effectively solves the technical defect that the weld on the inner side of the rim A is not easy to grind due to the secret position. The synchronous grinding on both sides greatly improves the grinding efficiency.
[0059] The above grinding rod 115 is a conventional grinding rod capable of grinding metal materials disclosed in the prior art, which has a rough structure for rubbing the slag on the grinding rod 115.
[0060] In order to realize the working process, keep the rim A from loosening during the grinding process, and ensure that the grinding rods 115 grind neatly along the weld, the above grinding slag removal assembly further includes a plurality of rod structures for abutting against the outer sidewall of the rim A. Specifically, the rod structure includes a pair of rods for abutting against the positions on both sides of the outer sidewall of the rim A.
[0061] The abutting of the rods on both sides realizes the keeping of the rim A during the grinding process, which greatly improves the accuracy of the grinding.
[0062] Embodiment 2
[0063] As shown in the drawings, Figures 1-7 On the basis of the structure of embodiment 1, the above transmission mechanism 12 includes a belt machine, wherein the belt machine is a conventional transmission belt machine disclosed in the prior art, and the main structure thereof is the same as that of the existing belt machine, including a rack 121, and a belt cylinder is installed at both ends of the rack 121. The transmission belt 122 (the same as the existing belt machine, the motor installed on the belt cylinder drives the rotation of the belt cylinder, and then the belt transmits the material) is installed between the belt cylinders.
[0064] In order to keep the wheel rim A in a supporting transmission mode during the work process, facilitate the posture correction of the wheel rim A during the transmission process, the transmission belt 122 is integrally formed with elastic ribs 1221 arranged at both sides (the bottom of the wheel rim A straddles the elastic ribs 1221) during the transmission process of the transmission belt 122, and the wheel rim A is supported between the tops of the elastic ribs 1221. The elastic ribs 1221 are made of elastic material and thus move synchronously with the belt.
[0065] Since the wheel rim A is supported on the elastic ribs 1221, the supporting surface is small, and thus it is easier to move during the posture correction.
[0066] Specifically, the front and rear sides of the rack 121 are respectively fixedly provided with a plurality of guide rod structures for guiding the wheel rim A (the guide rod structures are symmetrically distributed in the front-rear direction), and the transmission posture of the wheel rim A is corrected through the guide rod structures.
[0067] Specifically, when the posture of the wheel rim A approaches the front side, the moving wheel rim A abuts against the guide rod structure 124 on the front side, and the posture of the wheel rim A is corrected under the pushing of the guide rod structure 124. In this way, the posture correction of the wheel rim A is facilitated, and the precise grabbing of the subsequent mechanical arm is prepared.
[0068] Specifically, the guide rod structure 124 includes a pair of guide rod frames 1241 fixedly installed on the rack 121 (the bottom of the guide rod frame 1241 is fixedly connected with a base table, and the base table is fixedly connected with the rack 121), and a pair of horizontally arranged guide rods 1242 are respectively installed between the guide rod frames 1241. Specifically, the two ends of the horizontal guide rod 1242 are respectively fixedly connected with guide rod seats, the guide rod seats are respectively fixedly connected with longitudinal connecting rods, and the guide rod seats are fixedly connected with the longitudinal connecting rods on the guide rod frame 1241.
[0069] During the work process, the deviated wheel rim A abuts against the horizontal guide rod 1242, and under the abutting and pushing of the horizontal guide rod 1242, the wheel rim A moves on the elastic ribs 1221 and abuts against the horizontal guide rod 1242 on the other side, and then the posture of the wheel rim A is corrected under the guidance of the horizontal guide rods 1242 on both sides. In this way, the technical defect that the posture of the wheel rim A is easily corrected in time after the posture of the wheel rim A is changed during the feeding and transmission process is effectively solved.
[0070] The discharge end of the rack 121 is fixedly connected with a baffle 123 for blocking the wheel rim A, which is used to prevent the wheel rim A from falling off the transmission belt 122.
[0071] Embodiment 3
[0072] As Figures 1-7As shown, the embodiment is based on the structure of embodiment 2, in order to realize automatic grabbing of the discharge end position rim A, further improve the production efficiency of the rim A, the above-mentioned mechanical arm mechanism 13 includes a mechanical arm 131 (wherein the mechanical arm 131 is a conventional industrial production mechanical arm 131 disclosed in the prior art).
[0073] In order to match the rim A grabbing, the above-mentioned mechanical arm 131 is provided with a grabbing tool 132 for grabbing the rim A; the grabbing tool 132 corresponds to the shape of the rim A.
[0074] Specifically, the grabbing tool includes a tool mounting bracket 1321 mounted on the mechanical arm 131, and a grabbing cylinder 1322 mounted on the tool mounting bracket 1321; the piston rod of the grabbing cylinder 1322 is fixedly connected with a grabbing plate 1323 (specifically, the piston rod of the grabbing cylinder 1322 is fixedly connected with a grabbing plate mounting seat 13221, and the grabbing plate 1323 is mounted on the grabbing plate mounting seat 13221); the tool mounting bracket 1321 and the grabbing plate 1323 are respectively fixedly connected with grabbing pressure seats 1324 on the side walls facing each other.
[0075] Through the grabbing tool, one side of the rim A can be grabbed during the grabbing process, and the other side of the rim A is the position of the weld, therefore, after grabbing one side, the mechanical arm 131 loads the rim A onto the detection table of the detection equipment, and this grabbing method can ensure that the weld is fully directed to the detection equipment such as a camera on the detection table.
[0076] Specifically, during the grabbing process, the mechanical arm 131 drives the tool mounting bracket 1321 to descend to the rim A, which is clamped into the gap between the grabbing plate 1323 and the end of the tool mounting bracket 1321, at this time, the grabbing cylinder 1322 works, drives the grabbing plate 1323 to close to the tool mounting bracket 1321, and then the grabbing pressure seats 1324 on both sides are pressed on the rim A, realizing full and stable grabbing of the rim A.
[0077] Of course, the above description is not a limitation of the present application, and the present application is not limited to the above examples, and the changes, modifications, additions or replacements made by the person skilled in the art within the essential scope of the present application should also belong to the protection scope of the present application.
Claims
1. A conveying device for removing welding slag during rim grinding, characterized in that, It includes a conveying mechanism, a grinding and slag removal mechanism located at the feed end of the conveying mechanism, and a robotic arm mechanism located at the discharge end of the conveying mechanism. The grinding and slag removal mechanism includes a worktable, on which a pushing component for pushing the wheel rim onto the transmission mechanism is mounted and connected. The grinding and slag removal mechanism also includes a grinding and slag removal assembly, which includes a grinding cylinder installed at the bottom of the workbench, and grinding rods are respectively connected to the grinding cylinder to grind the weld seams on the inner and outer walls of the grinding wheel rim. The grinding and slag removal assembly also includes several abutment structures for abutting against the outer wall of the rim.
2. The wheel rim grinding and slag removal conveying device according to claim 1, characterized in that, The pushing assembly includes a pushing cylinder installed at the top of the worktable, a pushing seat mounting base fixedly connected to the piston rod of the pushing cylinder, and a pushing table with a pushing wheel rim fixedly mounted on the pushing seat mounting base; The push platform is provided with an arc-shaped limiting groove that matches the shape of the wheel rim.
3. The wheel rim grinding and slag removal conveying device according to claim 2, characterized in that, A grinding rod mounting base is fixedly connected to the piston rod of the grinding cylinder, and the grinding rod is fixedly installed on both sides of the top of the grinding rod mounting base; The workbench is provided with a sliding opening that mates with a grinding rod, and the grinding rod is slidably connected to the sliding opening; The abutment structure includes a pair of abutments positioned on either side of the outer sidewall of the rim.
4. The wheel rim grinding and slag removal conveying device according to claim 1, characterized in that, The transmission mechanism includes a belt conveyor, the belt conveyor includes a frame, belt drums are installed at both ends of the frame, and a transmission belt is installed between the belt drums; The conveyor belt is integrally formed with elastic ribs spaced apart on both sides. During the conveyor belt transmission process, the wheel rim is supported between the tops of the elastic ribs.
5. The wheel rim grinding and slag removal conveying device according to claim 4, characterized in that, Several guide rod structures for guiding the wheel rims are fixedly installed on both sides of the frame. The transmission posture of the wheel rims is corrected through the guide rod structures.
6. The wheel rim grinding and slag removal conveying device according to claim 5, characterized in that, The guide rod structure includes a pair of guide rod frames fixedly installed on the frame, and a pair of horizontal guide rods spaced vertically between the guide rod frames.
7. The wheel rim grinding and slag removal conveying device according to claim 6, characterized in that, The horizontal guide rod is fixedly connected to guide rod seats at both ends, and longitudinal connecting rods are fixedly connected to the guide rod seats. The guide rod frame is fixedly connected to the guide rod seat on which the longitudinal connecting rods are installed.
8. The wheel rim grinding and slag removal conveying device according to claim 6, characterized in that, A baffle plate with a blocking wheel rim is fixedly connected to the discharge end of the frame.
9. The wheel rim grinding and slag removal conveying device according to claim 1, characterized in that, The robotic arm mechanism includes a robotic arm, on which a gripping fixture for gripping wheel rims is mounted. The material gripping fixture includes a fixture mounting frame installed on the robotic arm, and a material gripping cylinder is installed on the fixture mounting frame. A gripping plate is fixedly connected to the piston rod of the gripping cylinder; The tooling mounting frame and the material gripping plate are respectively fixedly connected to the side walls facing each other.