Ceramic roller forming equipment
By introducing a mud removal component into the ceramic rolling equipment, and utilizing a screw mechanism and a motor-driven mud removal plate, the problem of clay overflowing from the mold is solved, thereby improving molding efficiency and automation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-24
- Publication Date
- 2026-03-24
AI Technical Summary
When using existing ceramic rolling equipment, some clay overflows from the mold under the action of the rolling head, resulting in reduced molding efficiency and increased labor intensity.
A ceramic roll forming device was designed, which includes a mud removal component. The mud removal plate, driven by a screw mechanism and a motor, can be adjusted in position and height to ensure that it fits against the top of the mold and automatically removes the overflowing clay.
It improved the efficiency of clay rolling and molding, reduced the labor intensity of workers, and enabled the unified collection and processing of clay.
Smart Images

Figure CN224027927U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to ceramic production technical field, concretely is a kind of ceramic rolling forming equipment. BACKGROUND
[0002] Ceramics is the general term of pottery and porcelain, and also a kind of artware in China, far in the new stone age, China has the rough, simple and honest colored pottery and black pottery, pottery and porcelain are different in texture, and different in nature, pottery is made of clay with high viscosity and strong plasticity, which is opaque, has fine pores and weak water absorption, and the sound is dull, among them, rolling forming is a kind of efficient forming method, compared with other forming methods, rolling forming can produce a large number of ceramic products more quickly.
[0003] At present, in the production process of ceramics, the rolling equipment can make the ceramic mud form rapidly by applying uniform pressure to the ceramic mud through the continuous rolling of the rolling head, but the existing part of the rolling equipment, when in use, part of the ceramic mud is continuously extruded under the action of the rolling head, so that part of the ceramic mud overflows the mold, and the staff needs to manually remove it, which is low in work efficiency, increases the labor intensity of the staff and reduces the rolling forming efficiency of the ceramic mud. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a kind of ceramic rolling forming equipment to solve the problem that part of ceramic mud overflows mold in the process of rolling forming, thereby reducing the rolling forming efficiency of ceramic mud.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a kind of ceramic rolling forming equipment, including fixed frame, further comprising:
[0006] cylinder is arranged on the top of fixed frame, rolling head is arranged on the piston rod of cylinder, workbench is arranged on the front surface of fixed frame, rotating table is arranged on the top of workbench, first screw rod mechanism is arranged in the inside of workbench;
[0007] mud removing assembly is arranged on the outside of first screw rod mechanism, the mud removing assembly includes fixed plate arranged on the outside of first screw rod mechanism, second screw rod mechanism is arranged in the inside of fixed plate, screw rod is arranged on the outside of second screw rod mechanism, one end of screw rod is fixedly connected with fixed box, adjusting rod is slidably connected in the inside of fixed box, adjusting rod is fixedly connected with mud removing plate on the outside.
[0008] Preferably, rotating tube is arranged on the outside of second screw rod mechanism, and the inner wall of rotating tube is threadedly connected with the outside of screw rod.
[0009] Preferably, a first spring is sleeved on the outer side of the adjusting rod, the top of the first spring is welded to the top of the inner cavity of the fixing box, and a rotating ball is rotatably connected inside the adjusting rod.
[0010] Preferably, the rotating platform is provided with a third lead screw mechanism inside, and a first connecting seat is provided on the outside of the third lead screw mechanism. A connecting rod is rotatably connected inside the first connecting seat.
[0011] Preferably, the end of the connecting rod away from the first connecting seat is rotatably connected to a second connecting seat, and a top plate is slidably connected to the outer side of the second connecting seat.
[0012] Preferably, a fixing rod is fixedly connected inside the top plate, and a positioning strip is slidably connected to the outside of the fixing rod.
[0013] Preferably, a second spring is sleeved on the outer side of the fixing rod, one end of the second spring is welded to one side of the positioning strip, and a flexible plate is provided on one side of the positioning strip.
[0014] Preferably, a side tube is fixedly connected inside the rotating platform, a third spring is welded to one side of the inner wall of the side tube, a sliding rod is welded to one end of the third spring, the outer side of the sliding rod is slidably connected to the inner wall of the side tube, and a clamping plate is fixedly connected to the end of the sliding rod away from the third spring.
[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0016] This invention, by setting up a mud removal component, allows the clay inside the mold to gradually take shape under the action of the rolling head. Some of the clay is located at the top of the mold. When collecting the clay, the first lead screw mechanism can adjust the lateral position of the mud removal plate for the first time. The second lead screw mechanism can adjust the height of the mud removal plate so that the bottom of the mud removal plate is in contact with the top of the mold. At the same time, the lateral position of the mud removal plate can be finely adjusted under the action of the rotating tube and the screw, so that the mud removal plate can always be located at the top of the mold and the bottom of the mud removal plate is in contact with the top of the mold. This allows the mud removal plate to uniformly remove the clay located at the top of the mold, making it easier for workers to collect and process the clay at the top of the mold, thus improving the efficiency of clay rolling. The first lead screw mechanism includes a first motor and a first lead screw, the second lead screw mechanism includes a second motor and a second lead screw, and the third lead screw mechanism includes a third motor and a third lead screw. The outer side of the third lead screw is provided with equidistant external threads with opposite thread directions. Attached Figure Description
[0017] Figure 1 A schematic diagram of a preferred embodiment of the ceramic roll forming equipment provided by this utility model;
[0018] Figure 2 The utility model provides a remove mud subassembly structure schematic drawing;
[0019] Figure 3 The utility model provides a rotating table internal structure schematic drawing;
[0020] Figure 4 The utility model provides Figure 1 The structure amplification schematic drawing of A place shown.
[0021] In the figure: 1, fixed frame;2, air cylinder;3, rolling head;4, workbench;5, rotating table;6, first screw rod mechanism;7, remove mud subassembly;701, fixed plate;702, second screw rod mechanism;703, screw rod;704, fixed box;705, adjusting rod;706, remove mud board;8, rotating pipe;9, first spring;10, rotating ball;11, third screw rod mechanism;12, first connecting seat;13, connecting rod;14, second connecting seat;15, top plate;16, fixed rod;17, positioning strip;18, second spring;19, soft board;20, side pipe;21, third spring;22, sliding rod;23, clamping plate. Specific implementation
[0022] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0023] Please refer to Figures 1-4 As shown in the figure, a ceramic rolling forming equipment includes a fixed frame 1. By arranging the fixed frame 1, the air cylinder 2, the rolling head 3 and the fourth motor on the top of the rolling head 3 can all work normally, so that the movement of the rolling head 3 can be stable. The ceramic rolling forming equipment also includes:
[0024] The gas cylinder 2 arranged at the top of the fixed frame 1, by arranging the gas cylinder 2, under the action of the gas cylinder 2, the height of the rolling head 3 can be adjusted, and then the rolling head 3 can enter the inside of the mold, and the rolling head 3 arranged on the piston rod of the gas cylinder 2, by arranging the rolling head 3, the clay in the mold can be rolled and formed according to the shape of the mold, the workbench 4 arranged on the front surface of the fixed frame 1, by arranging the workbench 4, under the action of the workbench 4, the device can be kept stable during operation, the rotating table 5 arranged on the top of the workbench 4, by arranging the rotating table 5, under the action of the rotating table 5, the mold body can be placed, and then the clay can be rolled and formed in the mold, and the first lead screw mechanism 6 arranged in the workbench 4; by arranging the first lead screw mechanism 6, under the action of the first lead screw mechanism 6, the transverse position of the mud removing assembly 7 can be adjusted, and then the mud removing assembly 7 can reach the specified position.
[0025] The mud removing assembly 7 arranged outside the first lead screw mechanism 6, by arranging the mud removing assembly 7, the position and height of the mud removing plate 706 are adjusted, and then the bottom of the mud removing plate 706 can be attached to the top of the mold, so as to scrape off the clay overflowing from the mold, which is convenient for the staff to collect and recycle the overflowing clay uniformly, the mud removing assembly 7 comprises a fixed plate 701 arranged outside the first lead screw mechanism 6, by arranging the fixed plate 701, under the action of the fixed plate 701, the second lead screw mechanism 702 can run stably, the inside of the fixed plate 701 is provided with the second lead screw mechanism 702, by arranging the second lead screw mechanism 702, the staff controls the PLC controller to make the second lead screw mechanism 702 start to operate, and then under the action of the second lead screw mechanism 702, the height of the rotating pipe 8 and the mud removing plate 706 can be adjusted, and then the bottom of the mud removing plate 706 can be attached to the top of the mold, the outside of the second lead screw mechanism 702 is provided with a screw rod 703, by arranging the screw rod 703, when the rotating pipe 8 rotates, the screw rod 703 can be driven to move, and then the screw rod 703 can drive the fixed box 704 to move, so as to finely adjust the transverse position of the mud removing plate 706, one end of the screw rod 703 is fixedly connected with the fixed box 704, the inside of the fixed box 704 is slidably connected with an adjusting rod 705, by arranging the adjusting rod 705, under the action of the adjusting rod 705, the adjusting rod 705 can move in the fixed box 704, so that the mud removing plate 706 can reach the specified height, the outside of the adjusting rod 705 is fixedly connected with the mud removing plate 706, by arranging the mud removing plate 706, the staff makes the bottom of the mud removing plate 706 attached to the top of the mold, and then the mud removing plate 706 can remove the clay overflowing from the mold, so as to facilitate the staff to collect and process the overflowing clay uniformly.
[0026] Reference Figure 2 AndFigure 3 As shown, the outer side of the second screw rod mechanism 702 is provided with a rotating pipe 8. By rotating the rotating pipe 8, the worker can make the screw rod 703 move, thereby finely adjusting the transverse position of the mud removal plate 706 and the adjusting rod 705. The inner wall of the rotating pipe 8 is in threaded connection with the outer side of the screw rod 703.
[0027] The outer side of the adjusting rod 705 is sleeved with a first spring 9. By arranging the first spring 9, under the elastic force of the first spring 9, the adjusting rod 705 can slide in the inside of the fixed box 704, thereby adjusting the height of the mud removal plate 706, so that the bottom of the mud removal plate 706 is attached to the top of the mold. The top of the first spring 9 is welded to the top of the inner cavity of the fixed box 704. The inside of the adjusting rod 705 is rotatably connected with a rotating ball 10. By arranging the rotating ball 10, when the bottom of the mud removal plate 706 is attached to the top of the mold, the rotating ball 10 can rotate on the top of the mold, so that the movement of the mud removal plate 706 remains stable.
[0028] The inside of the rotating table 5 is provided with a third screw rod mechanism 11. By arranging the third screw rod mechanism 11, under the action of the third screw rod mechanism 11, the two first connecting seats 12 can move in opposite directions. The outer side of the third screw rod mechanism 11 is provided with a first connecting seat 12. The inside of the first connecting seat 12 is rotatably connected with a connecting rod 13. When the third screw rod mechanism 11 operates, it can drive the two first connecting seats 12 to move, thereby driving the connecting rod 13 to move under the action of the first connecting seat 12.
[0029] The end of the connecting rod 13 away from the first connecting seat 12 is rotatably connected with a second connecting seat 14. By arranging the second connecting seat 14, when the connecting rod 13 moves, it can drive the second connecting seat 14 to move, thereby adjusting the height of the top plate 15 through the second connecting seat 14. The outer side of the second connecting seat 14 is slidably connected with a top plate 15. By arranging the top plate 15, the inside of the top plate 15 is provided with a sliding groove that slidably matches the outer side of the second connecting seat 14, thereby preventing the second connecting seat 14 from separating from the inside of the top plate 15, so that the movement of the top plate 15 can remain stable.
[0030] The inside of the top plate 15 is fixedly connected with a fixed rod 16. By arranging the fixed rod 16, when the position of the positioning strip 17 is adjusted, the positioning strip 17 can slide on the outer side of the fixed rod 16, so that the movement of the positioning strip 17 remains stable. The outer side of the fixed rod 16 is slidably connected with a positioning strip 17.
[0031] Reference Figure 1 and Figure 4As shown, the outer side of the fixed rod 16 is sleeved with a second spring 18. By arranging the second spring 18, the positioning strip 17 can be adjusted in position under the action of the second spring 18. Meanwhile, under the elastic force of the second spring 18, the two positioning strips 17 can position and clamp molds of different sizes. One end of the second spring 18 is welded to one side of the positioning strip 17. One side of the positioning strip 17 is provided with a soft plate 19. By arranging the soft plate 19, the soft plate 19 can protect the outer side of the mold.
[0032] The inside of the rotating table 5 is fixedly connected with a side pipe 20. By arranging the side pipe 20, the movement of the third spring 21 and the sliding rod 22 is kept stable under the action of the side pipe 20. The inner wall of the side pipe 20 is welded on one side with the third spring 21. One end of the third spring 21 is welded with the sliding rod 22. The outer side of the sliding rod 22 is slidingly connected with the inner wall of the side pipe 20. By arranging the sliding rod 22, the position of the clamping plate 23 can be adjusted under the action of the sliding rod 22. Thus, the mold placed inside the rotating table 5 can be positioned and clamped. The end of the sliding rod 22 away from the third spring 21 is fixedly connected with the clamping plate 23.
[0033] The working principle is that when the workers roll the pottery clay through the device, firstly, the workers place the pottery clay in the specified mold, the smaller size mold can be placed in the rotating table 5, the position of the clamping plate 23 is adjusted through the third spring 21, so that the mold placed in the rotating table 5 can be placed stably, when the larger size mold is placed, the third screw rod mechanism 11 starts to work under the action of the PLC controller, the two first connecting seats 12 move under the action of the two first connecting seats 12, the connecting rod 13 moves under the action of the connecting rod 13 and the second connecting seat 14, the height of the top plate 15 is adjusted, the positioning strip 17 passes through the inside of the rotating table 5 and is located at the top of the rotating table 5, the position of the positioning strip 17 is adjusted through the second spring 18, so that the larger size mold can be positioned, when the mold inside the pottery clay is rolled by the rolling head 3, part of the pottery clay will overflow from the inside of the mold, the transverse position of the mud removal plate 706 and the fixed plate 701 is adjusted through the first screw rod mechanism 6, when the fixed plate 701 moves to the specified position, the height of the mud removal plate 706 is adjusted through the second screw rod mechanism 702, the rotating pipe 8 is rotated, the screw rod 703 moves under the action of the rotating pipe 8, the transverse position of the mud removal plate 706 and the adjusting rod 705 is finely adjusted, one end of the first spring 9 away from the fixed box 704 is welded to the outside of the adjusting rod 705, so that the bottom of the mud removal plate 706 can be tightly attached to the top of the mold, when the rotating table 5 drives the mold to rotate, the pottery clay overflowing from the mold can be cleaned, so that the workers can conveniently collect and process the pottery clay overflowing from the mold, and the efficiency of the pottery clay rolling work is improved.
[0034] It should be noted that, in the present document, the terms such as first and second, etc., are used merely to distinguish one entity or operation from another, and are not necessarily required to be taken literally or sequentially. Also, the terms "comprises", "comprising", or any other variant thereof are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can also include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element preceded by "comprises a" does not, without more constraints, foreclose the existence of additional identical elements in the process, method, article, or apparatus that comprises the recited element.
[0035] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A ceramic roll forming equipment, comprising a fixed frame (1), characterized in that, Also includes: The cylinder (2) is set on the top of the fixed frame (1), the rolling head (3) is set on the piston rod of the cylinder (2), the worktable (4) is set on the front surface of the fixed frame (1), the rotating table (5) is set on the top of the worktable (4), and the first lead screw mechanism (6) is set inside the worktable (4). A desliming assembly (7) is disposed outside the first lead screw mechanism (6). The desliming assembly (7) includes a fixing plate (701) disposed outside the first lead screw mechanism (6). A second lead screw mechanism (702) is disposed inside the fixing plate (701). A screw (703) is disposed outside the second lead screw mechanism (702). A fixing box (704) is fixedly connected to one end of the screw (703). An adjusting rod (705) is slidably connected inside the fixing box (704). A desliming plate (706) is fixedly connected to the outside of the adjusting rod (705).
2. The ceramic roll forming equipment according to claim 1, characterized in that: The second lead screw mechanism (702) is provided with a rotating tube (8) on its outer side, and the inner wall of the rotating tube (8) is threadedly connected to the outer side of the screw (703).
3. The ceramic roll forming equipment according to claim 1, characterized in that: The adjusting rod (705) is fitted with a first spring (9) on its outer side. The top of the first spring (9) is welded to the top of the inner cavity of the fixing box (704). The adjusting rod (705) is rotatably connected to a ball (10).
4. The ceramic roll forming equipment according to claim 1, characterized in that: The rotating platform (5) is provided with a third lead screw mechanism (11) inside, and a first connecting seat (12) is provided on the outside of the third lead screw mechanism (11). A connecting rod (13) is rotatably connected inside the first connecting seat (12).
5. A ceramic roll forming equipment according to claim 4, characterized in that: The end of the connecting rod (13) away from the first connecting seat (12) is rotatably connected to the second connecting seat (14), and the outer side of the second connecting seat (14) is slidably connected to the top plate (15).
6. A ceramic roll forming equipment according to claim 5, characterized in that: The top plate (15) is fixedly connected to a fixing rod (16) inside, and a positioning strip (17) is slidably connected to the outside of the fixing rod (16).
7. A ceramic roll forming equipment according to claim 6, characterized in that: A second spring (18) is sleeved on the outside of the fixing rod (16). One end of the second spring (18) is welded to one side of the positioning strip (17). A flexible plate (19) is provided on one side of the positioning strip (17).
8. A ceramic roll forming equipment according to claim 1, characterized in that: The rotating platform (5) is fixedly connected to a side tube (20). A third spring (21) is welded to one side of the inner wall of the side tube (20). A sliding rod (22) is welded to one end of the third spring (21). The outer side of the sliding rod (22) is slidably connected to the inner wall of the side tube (20). A clamping plate (23) is fixedly connected to the end of the sliding rod (22) away from the third spring (21).