High-impact-resistant wear-resistant inorganic artificial agglomerated stone with multi-layer protection

Abstract

The utility model provides a high-impact wear-resistant inorganic artificial agglomerated stone with multi-layer protection, which comprises a base plate, upper reinforcing layers arranged on the upper and lower sides of the base plate, bonding layers arranged on the surfaces of the reinforcing layers, and buffer layers arranged on the bonding layers, the reinforcing layer comprises a first reinforcing rib, a second reinforcing rib and a filling cavity, wherein the first reinforcing rib and the second reinforcing rib are arranged on the upper side and the lower side of the base plate at the same time, and the filling cavity is jointly defined by the first reinforcing rib and the second reinforcing rib and filled with reinforcing fibers. The reinforcing layers are arranged on the upper side and the lower side of the base plate, so that the overall structural strength of the agglomerated stone is enhanced, and the base plate is effectively prevented from being damaged when being impacted; due to the arrangement of the bonding layer, tight combination of all the layers is ensured; the buffer layer can effectively absorb and disperse external impact force, and the risk of damage of impact to the agglomerated stone base material is remarkably reduced. The method has the advantages that the impact resistance of the agglomerated stone is remarkably improved, the wear resistance and corrosion resistance of the agglomerated stone are enhanced, the service life of the artificial agglomerated stone plate is prolonged, the maintenance cost is reduced, the application range is wide, and popularization and implementation are convenient.

Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of building material production, and particularly relates to a high-impact-resistant wear-resistant inorganic artificial granite with multi-layer protection. BACKGROUND

[0002] In the prior art, artificial granite, i.e., artificial granite, is widely used in indoor and outdoor decoration, building components and the like as an important material. However, the traditional artificial granite has certain limitations in impact resistance, wear resistance and corrosion resistance, which to a great extent limits its application in some high requirement scenarios.

[0003] In the prior art, the main shortcomings of artificial granite, i.e., artificial granite, are low flexibility and low ball impact strength, which leads to problems such as edge collapse, corner collapse and fracture of the artificial granite in the process of processing, transportation and construction, increases the material loss and construction cost, and also affects the final decoration effect and service life. In addition, the surface protection method of the artificial stone plate in the prior art mostly adopts fine polishing or anti-permeation sealing methods such as crystalline paste and glaze sealant. Although these methods can effectively protect the internal structure of the plate, they cannot buffer the external impact on the plate, and it is difficult to meet the increasing high-performance protection requirements of artificial granite plates.

[0004] In summary, it is of important practical significance and broad application prospect to develop a high-impact-resistant wear-resistant inorganic artificial granite with multi-layer protection, which can better meet the demand of modern building decoration for high-performance materials CONTENT OF THE INVENTION

[0005] The application is proposed to solve the technical problem that the traditional artificial granite, i.e., artificial granite, has low flexibility and low ball impact strength in the prior art, is easily damaged by external impact during actual transportation, processing or construction, increases material loss and construction cost, and affects the final decoration effect and service life. A high-impact-resistant wear-resistant inorganic artificial granite with multi-layer protection is provided.

[0006] The application adopts the following scheme: a high-impact-resistant wear-resistant inorganic artificial granite with multi-layer protection, comprising a base plate, a reinforcing layer arranged on the upper and lower sides of the base plate, a bonding layer arranged on the surface of the reinforcing layer, and a buffer layer arranged on the bonding layer, the reinforcing layer comprising a first reinforcing rib and a second reinforcing rib arranged on the upper and lower sides of the base plate at the same time, and a filling cavity enclosed by the first reinforcing rib and the second reinforcing rib, and the filling cavity is filled with reinforcing fibers.

[0007] In some feasible embodiments, the first reinforcing rib is arranged with multiple reinforcing ribs along the length direction of the base plate.

[0008] In some possible embodiments, the second reinforcing ribs are arranged at intervals along the length direction of the substrate.

[0009] In some possible embodiments, the first reinforcing ribs and the second reinforcing ribs are arranged alternately and jointly enclose the filling cavities.

[0010] In some possible embodiments, the cross-sectional shape of the filling cavities is rhombic.

[0011] In some possible embodiments, the material of the reinforcing fibers is selected from any one of glass fiber, carbon fiber, polyester fiber, basalt fiber and sisal fiber.

[0012] In some possible embodiments, when the reinforcing fibers are filled in the filling cavities, the filling height of the reinforcing fibers is greater than the depth of the filling cavities.

[0013] In some possible embodiments, the first reinforcing ribs, the second reinforcing ribs and the substrate are integrally formed.

[0014] In some possible embodiments, the material of the bonding layer is selected from epoxy resin or polyurethane resin.

[0015] In some possible embodiments, the material of the buffer layer is selected from any one of neoprene, polyethylene foam, polystyrene foam and silica gel.

[0016] Compared with the prior art, the present application has the following beneficial effects:

[0017] The present application provides a high-impact-resistant wear-resistant inorganic artificial stone with multi-layer protection, which comprises a substrate, a reinforcing layer arranged on the upper and lower sides of the substrate, a bonding layer arranged on the surface of the reinforcing layer, and a buffer layer arranged on the bonding layer. The reinforcing layer comprises first reinforcing ribs and second reinforcing ribs arranged on the upper and lower sides of the substrate, and filling cavities jointly enclosed by the first reinforcing ribs and the second reinforcing ribs, and the filling cavities are filled with reinforcing fibers. By arranging the reinforcing layer on the upper and lower sides of the substrate, the overall structural strength of the stone is enhanced, effectively preventing the stone from breaking when impacted. The arrangement of the bonding layer ensures the close combination between the layers, improving the stability of the protection effect. The buffer layer can effectively absorb and disperse external impact force, significantly reducing the damage risk of the stone substrate caused by impact. The stone has significantly improved impact resistance, enhanced wear resistance and corrosion resistance, prolonged service life of the artificial stone panel, reduced maintenance cost, wide application range, and the advantages of being easy to implement and promote. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 is a structural schematic diagram of the high-impact-resistant wear-resistant inorganic artificial stone with multi-layer protection of the present application;

[0019] Figure 2 This is a top view of a high-impact, wear-resistant inorganic artificial quartz stone with multi-layer protection according to this application;

[0020] Figure 3 This application Figure 2 Sectional view at point AA;

[0021] Figure 4 This is a schematic diagram of the structure of the reinforcing layer of the substrate in this application;

[0022] Figure 5 This is a top view of the reinforcing layer of the substrate in this application. Detailed Implementation

[0023] Combination Figures 1-5 The content shown further illustrates the technical solution provided in this application: a high-impact and wear-resistant inorganic artificial stone with multi-layer protection, comprising a substrate 1, reinforcing layers 2 disposed on the upper and lower sides of the substrate 1, an adhesive layer 3 disposed on the surface of the reinforcing layers 2, and a buffer layer 5 disposed on the adhesive layer 3. The reinforcing layers 2 include a first reinforcing rib 20 and a second reinforcing rib 21 disposed on the upper and lower sides of the substrate 1, and a filling cavity 22 formed by the first reinforcing rib 20 and the second reinforcing rib 21. The filling cavity 22 is filled with reinforcing fibers 4.

[0024] This application provides a high-impact, wear-resistant inorganic artificial stone with multi-layer protection, comprising a substrate, reinforcing layers on the upper and lower sides of the substrate, an adhesive layer on the surface of the reinforcing layers, and a buffer layer on the adhesive layer. The reinforcing layers include a first reinforcing rib, a second reinforcing rib, and a filling cavity formed by the first and second reinforcing ribs on both sides of the substrate, the filling cavity being filled with reinforcing fibers. By providing reinforcing layers on the upper and lower sides of the substrate, the overall structural strength of the artificial stone is enhanced, effectively preventing breakage upon impact. The adhesive layer ensures a tight bond between the layers, improving the stability of the protective effect. The buffer layer effectively absorbs and disperses external impact forces, significantly reducing the risk of damage to the artificial stone substrate. This method significantly improves the impact resistance of the artificial stone, enhances its wear resistance and corrosion resistance, extends the service life of the artificial stone slab, reduces maintenance costs, has a wide range of applications, and is easy to promote and implement.

[0025] In this embodiment, the first reinforcing rib 20 is provided at intervals along the length direction of the substrate 1.

[0026] In this embodiment, the second reinforcing rib 21 is provided at intervals along the length direction of the substrate 1.

[0027] In actual implementation, one diagonal line of the substrate is defined as diagonal line A, and the other diagonal line is defined as diagonal line B. The first reinforcing rib is inclined in the same direction as diagonal line A, and the second reinforcing rib is inclined in the same direction as diagonal line B. The length of the first reinforcing rib increases from the direction away from diagonal line A to the direction close to diagonal line A, and the length of the second reinforcing rib increases from the direction away from diagonal line B to the direction close to diagonal line B.

[0028] In actual implementation, the first reinforcing rib 20 and the second reinforcing rib 21 are arranged in a staggered manner and jointly enclose the filling cavity 22.

[0029] In actual implementation, the cross-sectional shape of the filling cavity 22 is a rhombus.

[0030] In actual implementation, the material of the reinforcing fiber 4 is selected from any one of glass fiber, carbon fiber, polyester fiber, basalt fiber, and sisal fiber.

[0031] In actual implementation, the material of the reinforcing fiber is glass fiber.

[0032] In actual implementation, the connection stability between the bonding layer and the reinforcing layer can be effectively improved by filling glass fiber in the filling cavity. Glass fiber has high strength and rigidity, and can form a three-dimensional fiber network structure after being filled in the filling cavity. This network structure can increase the mechanical anchoring effect between the bonding layer and the reinforcing layer, effectively prevent relative sliding between the layers, and thus improve the connection stability. In addition, the addition of glass fiber can significantly improve the mechanical properties of the area where the filling cavity is located, such as compressive strength, tensile strength, bending strength, and modulus. This makes the reinforcing layer better withstand and disperse stress when subjected to external force, reduces stress concentration, and thus reduces the risk of damage between the bonding layer and the reinforcing layer.

[0033] In actual implementation, the material of the reinforcing fiber 4 is selected from any one of glass fiber, carbon fiber, polyester fiber, basalt fiber, and sisal fiber.

[0034] In actual implementation, the first reinforcing rib 20, the second reinforcing rib 21, and the substrate 1 are integrally formed.

[0035] In actual implementation, the material of the bonding layer 3 is selected from epoxy resin or polyurethane resin.

[0036] In actual implementation, the material of the bonding layer is epoxy resin.

[0037] In actual implementation, the material of the bonding layer 3 is selected from epoxy resin or polyurethane resin.

[0038] In actual implementation, the material of the buffer layer 5 is chloroprene rubber.

[0039] In actual implementation, the thickness of the buffer layer is greater than the thickness of the adhesive layer.

[0040] In actual implementation, the surface of the buffer layer is further provided with anti-skid lines at intervals.

[0041] The application provides a high-impact wear-resistant inorganic artificial flagstone with multi-layer protection, which comprises a substrate, a reinforcing layer arranged on the upper and lower sides of the substrate, an adhesive layer arranged on the surface of the reinforcing layer, and a buffer layer arranged on the adhesive layer. The reinforcing layer comprises a first reinforcing rib and a second reinforcing rib arranged on the upper and lower sides of the substrate respectively, and a filling cavity enclosed by the first reinforcing rib and the second reinforcing rib. The filling cavity is filled with reinforcing fibers. By arranging the reinforcing layer on the upper and lower sides of the substrate, the overall structural strength of the flagstone is enhanced, and the breaking of the flagstone under impact is effectively prevented. The arrangement of the adhesive layer ensures the close combination between the layers and improves the stability of the protection effect. The buffer layer can effectively absorb and disperse external impact force, and significantly reduces the damage risk of the impact on the substrate of the flagstone. The impact resistance of the flagstone is significantly improved, the wear resistance and corrosion resistance are enhanced, the service life of the artificial flagstone plate is prolonged, the maintenance cost is reduced, the application range is wide, and the application is convenient to implement.

[0042] The above is an embodiment of the application and does not limit the application. Any modification, equivalent replacement and improvement within the spirit and principle of the application should be included in the protection scope of the application.

Claims

1. A high impact and wear resistant inorganic artificial stone with multi-layer protection, characterized in that, The application relates to a substrate (1), a reinforcing layer (2) arranged on the upper and lower sides of the substrate (1), a bonding layer (3) arranged on the surface of the reinforcing layer (2), and a buffer layer (5) arranged on the bonding layer (3), wherein the reinforcing layer (2) comprises first reinforcing ribs (20) and second reinforcing ribs (21) arranged on the upper and lower sides of the substrate (1) respectively, and a filling cavity (22) enclosed by the first reinforcing ribs (20) and the second reinforcing ribs (21), and wherein the filling cavity (22) is filled with reinforced fibers (4).

2. The high-impact wear-resistant inorganic artificial stone with multi-layer protection according to claim 1, characterized in that, The first reinforcing ribs (20) are arranged at intervals along the length direction of the substrate (1).

3. The high-impact wear-resistant inorganic artificial stone with multi-layer protection according to claim 1, characterized in that, The second reinforcing ribs (21) are arranged at intervals along the length direction of the substrate (1).

4. The high-impact wear-resistant inorganic artificial stone with multi-layer protection according to claim 2 or 3, characterized in that, The first reinforcing ribs (20) and the second reinforcing ribs (21) are arranged in an interlaced manner and enclose a plurality of filling cavities (22).

5. The high-impact wear-resistant inorganic artificial stone with multi-layer protection according to claim 1, characterized in that, The cross-sectional shape of the filling cavity (22) is a rhombus.

6. The high-impact wear-resistant inorganic artificial stone with multi-layer protection according to claim 1, characterized in that, The material of the reinforced fibers (4) is selected from any one of glass fiber, carbon fiber, polyester fiber, basalt fiber and sisal fiber.

7. The high-impact wear-resistant inorganic artificial stone with multi-layer protection according to claim 1, characterized in that, When the reinforced fibers (4) are filled in the filling cavity (22), the filling height of the reinforced fibers (4) is greater than the depth of the filling cavity (22).

8. The high-impact wear-resistant inorganic artificial stone with multi-layer protection according to claim 1, characterized in that, The first reinforcing ribs (20), the second reinforcing ribs (21) and the substrate (1) are integrally formed.

9. The high-impact wear-resistant inorganic artificial stone with multi-layer protection according to claim 1, characterized in that, The material of the bonding layer (3) is selected from epoxy resin or polyurethane resin.

10. The high-impact wear-resistant inorganic artificial stone with multi-layer protection according to claim 1, characterized in that, The material of the buffer layer (5) is selected from any one of neoprene, polyethylene foam plastic, polystyrene foam plastic and silica gel.

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