Photovoltaic cable pay-off machine

By designing a clamping mechanism and conductor assembly, the photovoltaic cable laying machine solves the problems of difficult installation and poor adaptability of the laying reel, realizes convenient installation of laying reels of different specifications and stable laying of photovoltaic cables, and improves the efficiency and quality of photovoltaic cable laying.

CN224030360UActive Publication Date: 2026-03-24湖北树源集团有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-21
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

The existing photovoltaic cable feeding machine is difficult to install the feeding reel, and the same device can only install the feeding reel of the same size, which is not very adaptable.

Method used

A photovoltaic cable laying machine was designed, which adopts a clamping mechanism and a conductor assembly. The clamping mechanism includes a vertical plate, a right clamping arm, a slide bar, a clamping shaft, and a clamping motor, which can adapt to laying reels of different sizes. The conductor assembly includes a guide sleeve and a guide frame to ensure the smooth passage of photovoltaic cables.

Benefits of technology

It enables convenient installation of cable reels of different specifications and stable cable laying, improving the efficiency and quality of photovoltaic cable laying.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of photovoltaic cable pay-off, and provides a photovoltaic cable pay-off machine which comprises a machine frame, a vertical plate and a right clamping arm are rotatably arranged at the front end of the machine frame, a sliding mechanism is arranged at the rear end of the machine frame, the vertical plate and the right clamping arm are upwards provided with a guide frame, the guide frame is provided with a wire guide assembly, and the wire guide assembly is provided with a wire guide groove. A pair of upper and lower sliding rods is arranged between the vertical plate and the right clamping arm, the sliding rods are provided with a left clamping arm through sliding sleeves, clamping shafts are rotationally arranged at the tail ends of the left clamping arm and the right clamping arm, the right clamping arm is provided with a driving assembly used for driving the clamping shafts on the same side to rotate, and the vertical plate is provided with a clamping mechanism used for driving the left clamping arm to move left and right. The clamping mechanism comprises a lead screw rotationally installed between the vertical plate and the right clamping arm, and a screw sleeve is arranged in the left clamping arm. The utility model discloses a photovoltaic cable pay-off machine, and aims to solve the problems that pay-off reels are difficult to install in an existing photovoltaic cable pay-off machine, and the same pay-off device can only install pay-off reels of the same specification and size, and
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Description

TECHNICAL FIELD

[0001] The utility model belongs to photovoltaic cable pay-off field especially relates to a photovoltaic cable pay-off machine. BACKGROUND

[0002] In the field of photovoltaic energy, photovoltaic cable as the important component of connecting photovoltaic module and inverter, distribution box and other key equipment, its laying efficiency and quality are directly related to the power generation efficiency and operation stability of photovoltaic power station. With the expansion of the construction scale of photovoltaic power station and the improvement of intelligent level, the laying requirement of photovoltaic cable is also higher and higher.

[0003] The traditional photovoltaic cable laying mode adopts pay-off device, installs photovoltaic cable coil on the pay-off device, and the photovoltaic cable coil is usually wound on the pay-off disc. In the process of photovoltaic cable laying, the pay-off disc is payed off by the pay-off device. In actual situation, because the whole pay-off disc is heavy, it is difficult to install it on the pay-off device, and the same pay-off device can only install the pay-off disc of the same size, and the adaptability is poor. SUMMARY

[0004] In view of the above problems, the purpose of the utility model is to provide a photovoltaic cable pay-off machine, which aims at solving the problems that the existing photovoltaic cable pay-off machine is difficult to install the pay-off disc, and the same pay-off device can only install the pay-off disc of the same size, and the adaptability is poor.

[0005] The utility model adopts the following technical scheme:

[0006] The photovoltaic cable pay-off machine includes a rack, the front end of the rack is respectively rotationally provided with a vertical plate and a right clamping arm, the rear end is provided with a sliding mechanism, the vertical plate and the right clamping arm are upwardly provided with a guide frame, the guide frame is provided with a wire assembly, a pair of sliding rods are arranged between the vertical plate and the right clamping arm, a left clamping arm is arranged on the sliding rod through a sliding sleeve, the distal ends of the left and right clamping arms are rotationally provided with clamping shafts, the right clamping arm is provided with a driving assembly for driving the clamping shaft on the same side to rotate, the vertical plate is provided with a clamping mechanism for driving the left clamping arm to move left and right, the clamping mechanism includes a lead screw rotationally installed between the vertical plate and the right clamping arm, the left clamping arm is internally provided with a lead sleeve, and the lead screw is located in the lead sleeve, and the vertical plate is provided with a clamping motor for driving the lead screw to rotate.

[0007] Further, the wire assembly includes a mouth-shaped mounting seat, two pairs of guide sleeves are rotationally arranged on the mounting seat, and the two pairs of guide sleeves are arranged in the shape of a cross.

[0008] Further, the rack is provided with a sliding mechanism, the sliding mechanism comprises a support seat, a left and right pair of support rods are arranged on the support seat, a front and back pair of rollers are rotatably arranged on the support rods, a front and back pair of cross beams are arranged on the rack, the support seat is located between the two cross beams, and the rollers are located on the corresponding cross beams.

[0009] Further, the driving assembly comprises a double-layer sprocket rotatably arranged on the right clamping arm, the shaft rod of the right clamping shaft passes through the right clamping arm and is provided with a rotating sprocket, a motor seat is arranged on the right clamping arm, a rotating motor is arranged on the motor seat, a driving sprocket is arranged on the driving shaft of the rotating motor, and chains are sleeved between the driving sprocket and one of the double-layer sprockets, another double-layer sprocket and the rotating sprocket.

[0010] Further, the left and right two clamping arms are hollow, and a plurality of lightening holes are formed in the left and right sides of the clamping arms.

[0011] The beneficial effects of the utility model are: 1. when lifting the left clamping arm, the right clamping arm is also lifted, and the two clamping shafts rotate synchronously in the lifting process of the left and right clamping arms, so that different specifications and sizes of the pay-off reel can be clamped.

[0012] 2. when the pay-off reel is pushed onto the support seat through the feeding seat, the clamping arm is lifted, the two clamping shafts are aligned with the two ends of the through hole, the left clamping arm moves to the right, the left clamping shaft is first inserted into the through hole, and the left clamping shaft pushes the pay-off reel to move to the right until the right clamping shaft is also inserted into the through hole, and the two clamping shafts clamp the pay-off reel. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is a plan view of the photovoltaic cable pay-off machine provided by the utility model.

[0014] Figure 2 It is a whole view of the photovoltaic cable pay-off machine provided by the utility model.

[0015] Figure 3 It is a driving assembly schematic view provided by the utility model.

[0016] Figure 4 It is a wire assembly schematic view provided by the utility model. DETAILED DESCRIPTION

[0017] In order to make the utility model patent purposes, technical schemes and advantages more clear and obvious, the following will be further described in detail by combining with the drawings and examples. It should be understood that the specific examples described herein are only used to explain the utility model, and are not used to limit the utility model.

[0018] In order to explain the technical scheme of the utility model, the following will be explained by specific examples.

[0019] For the convenience of illustration, only parts related to the embodiments of the utility model are shown.

[0020] In combination Figures 1-4 As shown in the figure, the photovoltaic cable pay-off machine comprises a rack 1, the front end of the rack 1 is respectively provided with a vertical plate 2 and a right clamping arm 3, the rear end is provided with a sliding mechanism, the vertical plate 2 and the right clamping arm 3 are upwardly provided with a guide frame 41, the guide frame 41 is provided with a wire guide assembly, a pair of sliding rods 4 are arranged between the vertical plate 2 and the right clamping arm 3, a left clamping arm 6 is arranged on the sliding rod 4 through a sliding sleeve 5, the terminal ends of the left and right clamping arms are respectively provided with clamping shafts 7, the right clamping arm 3 is provided with a driving assembly for driving the clamping shaft 7 on the same side to rotate, the vertical plate 2 is provided with a clamping mechanism for driving the left clamping arm 6 to move left and right, the clamping mechanism comprises a lead screw 8 rotatably installed between the vertical plate 2 and the right clamping arm 3, the left clamping arm 6 is internally provided with a lead sleeve 9, and the lead screw 8 is located in the lead sleeve 9, and the vertical plate 2 is provided with a clamping motor 10 for driving the lead screw 8 to rotate.

[0021] In the field of photovoltaic energy, as an important component for connecting photovoltaic modules, inverters, distribution boxes and other key equipment, the laying efficiency and quality of photovoltaic cables are directly related to the power generation efficiency and operation stability of photovoltaic power stations. With the expansion of the construction scale of photovoltaic power stations and the improvement of the intelligent level, the laying requirements for photovoltaic cables are also getting higher and higher.

[0022] As is known to all, the photovoltaic cable coil is usually wound on a pay-off reel for storage, transportation and pay-off during the installation process of the photovoltaic system, and a through hole is formed in the axial position of the pay-off reel. The pay-off reel can be installed on the device during the laying of the photovoltaic cable, and the pay-off of the photovoltaic cable is realized through the device.

[0023] As Figure 2 , the front end of the rack is rotatably provided with a rotating shaft 26, the rotating shaft 26 is provided with the vertical plate 2 and the right clamping arm 3, and a pair of sliding rods 4 are arranged between the vertical plate 2 and the right clamping arm 3. The two sliding rods 4 are provided with sliding sleeves 5, and the left clamping arm 6 is arranged on the two sliding sleeves 5, and the left and right clamping arms are rotatably provided with clamping shafts 7, so that when the left clamping arm is lifted, the right clamping arm is also lifted, and the two clamping shafts rotate synchronously during the lifting process of the left and right clamping arms, which can adapt to and clamp pay-off reels of different sizes.

[0024] When the pay-off reel 25 is installed on the device, first push the pay-off reel to the sliding mechanism, then lift the right clamping arm, the left clamping arm is also lifted, and the left and right clamping shafts are aligned with the through holes at both ends of the pay-off reel. Then the clamping mechanism drives the left clamping arm to move towards the right clamping arm until the left and right clamping shafts are respectively inserted into both ends of the through hole and the pay-off reel is clamped. During the clamping process, the pay-off reel slides to the right on the rack through the sliding mechanism. The clamping end of the clamping shaft is conical in structure, which facilitates the insertion of the clamping shaft into the through hole.

[0025] When the left clamping arm is driven to move towards the right clamping arm by the clamping mechanism, the clamping motor drives the screw rod to rotate, and the sleeve on the screw rod moves to the right during the rotation of the screw rod, and the sleeve on the slide rod also moves to the right, that is, the left clamping arm moves towards the right clamping arm until the left and right clamping shafts clamp the pay-off reel. When the pay-off reel is clamped, the photovoltaic cable head on the pay-off reel is pulled out of the wire assembly, and then the driving assembly drives the right clamping shaft to rotate slowly, and the pay-off reel rotates and performs the pay-off operation, and the staff can perform a series of work of photovoltaic cable laying.

[0026] In the structure, Figure 4 , the wire assembly includes a H-shaped mounting seat 11, and two pairs of guide sleeves 12 are rotatably arranged on the mounting seat 11 and arranged in a cross shape. After the pay-off reel is installed, the photovoltaic cable head is pulled out of the wire assembly, and the wire assembly includes a mounting seat, and two pairs of guide sleeves arranged in a cross shape are arranged on the mounting seat. The guide sleeves serve as limiting and guiding, ensuring that the photovoltaic cable can smoothly pass through and remain stable during the pay-off process.

[0027] As a preferred structure, Figures 2-4 , the rack 1 is provided with a sliding mechanism, the sliding mechanism includes a support seat 13, and a left and right pair of support rods 14 are arranged on the support seat 13. A front and rear pair of rollers 15 are rotatably arranged on the support rods 14. The rack 1 is provided with a front and rear pair of cross beams 16, the support seat 13 is located between the two cross beams 16, and the rollers 15 are located on the corresponding cross beams 16.

[0028] In the illustration, the rear end of the rack 1 is also provided with a feeding seat 17, and the pay-off reel can be easily pushed onto the support seat through the feeding seat. The left and right ends of the support seat are both provided with the support rods, and a front and rear pair of rollers are arranged on the support rods. When the pay-off reel is pushed onto the support seat, the clamping arms are lifted, the clamping shafts are aligned with both ends of the through hole, and the left clamping arm moves to the right under the drive of the clamping mechanism, and the left clamping shaft is inserted into the through hole. The left clamping arm continues to move to the right, and the left clamping shaft pushes the pay-off reel to move to the right until the right clamping shaft is also inserted into the through hole, and the two clamping shafts clamp the pay-off reel.

[0029] During the above process, when the left clamping shaft pushes the pay-off reel to move to the right, the support seat slides to the right through the rollers. Driven by the support seat, the pay-off reel can move smoothly to the right, and the entire process will not damage the pay-off reel.

[0030] Furthermore, as a preferred structure, such as Figure 3 The drive assembly includes a double-layer sprocket 18 rotatably mounted on the right clamping arm 3, a shaft of the right clamping shaft 7 extending out of the right clamping arm 3 and having a rotating sprocket 19, a motor base 20 on the right clamping arm 3, a rotating motor 21 on the motor base 20, a drive sprocket 22 on the drive shaft of the rotating motor 21, and a chain 23 fitted between the drive sprocket 22 and one of the sprockets of the double-layer sprocket 18, and between the other sprocket of the double-layer sprocket 18 and the rotating sprocket 19.

[0031] In this structure, chains are fitted between the drive sprocket and one of the sprockets in the double-layer sprocket system, and between the other sprocket of the double-layer sprocket and the rotating sprocket on the right clamping shaft, forming a transmission chain to transmit the power of the rotary motor to the push shaft. When using this device for wire feeding, the rotary motor drives the drive sprocket to rotate, and under the linkage of the chains, the rotating sprocket drives the right clamping shaft to rotate. The wire feeding reel rotates, thus realizing the wire feeding action.

[0032] The left and right clamping arms are hollow inside, and multiple weight-reducing openings 24 are opened on both sides of the clamping arms. This design of the clamping arms reduces the weight of the clamping arms to a certain extent, making it easier for the clamping arms to be lifted.

[0033] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A photovoltaic cable laying machine, characterized in that: The photovoltaic cable laying machine includes a frame. The front end of the frame is rotatably equipped with a vertical plate and a right clamping arm, and the rear end is equipped with a sliding mechanism. The vertical plate and the right clamping arm are equipped with an upward-facing guide frame, on which a wire assembly is mounted. A pair of upper and lower sliding rods are provided between the vertical plate and the right clamping arm. Each sliding rod is equipped with a left clamping arm via a sliding sleeve. The ends of both left and right clamping arms are rotatably equipped with clamping shafts. The right clamping arm is equipped with a drive assembly for rotating the clamping shaft on the same side. The vertical plate is equipped with a clamping mechanism for driving the left clamping arm to move left and right. The clamping mechanism includes a lead screw rotatably mounted between the vertical plate and the right clamping arm. The left clamping arm has a built-in lead sleeve, and the lead screw is located inside the lead sleeve. The vertical plate is equipped with a clamping motor for driving the lead screw to rotate.

2. The photovoltaic cable laying machine as described in claim 1, characterized in that: The conductor assembly includes a U-shaped mounting base, on which two pairs of guide sleeves are rotatably mounted, and the two pairs of guide sleeves are arranged in a grid pattern.

3. The photovoltaic cable laying machine as described in claim 2, characterized in that: The frame is provided with a sliding mechanism, which includes a support base. The support base is provided with a pair of left and right support rods. A pair of front and rear rollers are rotatably provided on the support rods. The frame is provided with a pair of front and rear crossbeams. The support base is located between the two crossbeams, and the rollers are located on the corresponding crossbeams.

4. The photovoltaic cable laying machine as described in claim 3, characterized in that: The drive assembly includes a double-layer sprocket rotatably mounted on the right clamping arm. The shaft of the right clamping shaft extends out of the right clamping arm and is provided with a rotating sprocket. The right clamping arm is provided with a motor base, and the motor base is provided with a rotary motor. The drive shaft of the rotary motor is provided with a drive sprocket. A chain is fitted between the drive sprocket and one of the sprockets of the double-layer sprocket, and between the other sprocket of the double-layer sprocket and the rotating sprocket.

5. The photovoltaic cable laying machine as described in claim 4, characterized in that: The two clamping arms are hollow inside, and there are multiple weight reduction openings on both sides of the clamping arms.