Automobile cable unwinding device

By combining the cable laying mechanism and the cable tensioning mechanism, the problems of cable roll stability and cable tension are solved, achieving efficient and precise processing in the automotive cable production process.

CN224030364UActive Publication Date: 2026-03-24ANHUI SAIYU AUTO PARTS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-12
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

Existing automotive cable unwinding equipment struggles to maintain the stability of the cable roll and the tension of the cable, resulting in low processing accuracy and efficiency.

Method used

The cable unwinding mechanism and cable tensioning mechanism are adopted, and the stability of the cable reel and the tension of the cable are ensured during the rotation process by using a limiting rolling structure and a tensioning pressure roller with adjustable height and angle.

Benefits of technology

This technology enables smooth cable unwinding and efficient cable tensioning, improving the accuracy and efficiency of subsequent processing.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses an automobile cable unwinding device which comprises a cable unwinding mechanism and a cable tensioning mechanism matched with the cable unwinding mechanism. In the cable laying process of the cable laying mechanism, the cable is tensioned through the cable tensioning mechanism; the cable laying mechanism comprises a lower fixing seat structure, and the top of the lower fixing seat structure is rotationally connected with an upper rotating seat structure; a limiting rolling structure is arranged between the lower fixing seat structure and the upper rotating seat structure, and in the rotating process of the upper rotating seat structure, limiting rotation is achieved through the limiting rolling structure; the cable tensioning mechanism comprises a plurality of tensioning structures, and each tensioning structure comprises a tensioning pressing wheel with the adjustable height and angle. By means of the structure, cable laying in a high-stability and high-safety mode in the automobile cable machining process is achieved, cable tensioning in the cable laying process is achieved, and machining of follow-up machining equipment is facilitated.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of automobile cable processing, especially relates to an automobile cable unwinding device. BACKGROUND

[0002] The automobile cable is various types of wires such as data line, ignition line, conductor and the like used in cooperation on the automobile. In the production process, when the ignition line is produced, the cable in the roll needs to be unwound, and then processed into a semi-finished product wire of a specific length by processing equipment, and then processed into a finished product wire by measures such as cap pressing.

[0003] Therefore, in the production process, the unwinding of the cable in the roll is particularly important. In the unwinding process, firstly, the stability of unwinding needs to be maintained. Specifically, because the cable roll is relatively heavy, in the unwinding process, the traditional unwinding equipment (mostly rotary unwinding) is difficult to maintain the stability of rotary unwinding. The reason is that the cable roll is difficult to be accurately placed at the center position of the unwinding equipment through the crane below.

[0004] Secondly, in the unwinding process, the slack degree of the cable is relatively high, and the high slack degree leads to the difficulty in accurate processing in the subsequent processing equipment, such as the cutting equipment for cutting the unwound cable in sections. Because the cable is too loose, the cutting accuracy is not high.

[0005] And the existing unwinding equipment is difficult to consider the tensioning of the cable in the unwinding process, which seriously affects the accuracy and efficiency of processing.

[0006] Therefore, in the production process of the automobile cable, how to maintain the cable roll to stably unwind the cable and keep the cable tensioned is very important for improving the production efficiency and increasing the accuracy of production. INVENTION CONTENTS

[0007] Based on the above background, the purpose of the utility model is to provide an automobile cable unwinding device.

[0008] To achieve the above purpose, the utility model adopts the following technical scheme:

[0009] An automobile cable unwinding device, comprising an unwinding mechanism and a cable tensioning mechanism cooperating with the unwinding mechanism; in the unwinding process of the unwinding mechanism, the cable is tensioned by the cable tensioning mechanism;

[0010] The unwinding mechanism comprises a lower fixed seat structure, and the top of the lower fixed seat structure is rotationally connected with an upper rotating seat structure;

[0011] A limiting rolling structure is arranged between the lower fixed seat structure and the upper rotating seat structure, and the upper rotating seat structure rotates by limiting the rotation through the limiting rolling structure;

[0012] The cable tensioning mechanism comprises a plurality of tensioning structures, each of which comprises a height- and angle-adjustable tensioning press wheel.

[0013] Preferably, the lower fixing seat structure comprises a ring-shaped base portion, the top of which is integrally formed with a vertically arranged ring-shaped rib seat;

[0014] The limiting rolling structure comprises a plurality of bottom support shafts rotatably connected to the ring-shaped rib seat, and the bottom of the upper rotating seat structure is supported to roll on the top position of the bottom support shaft.

[0015] Preferably, the upper rotating seat structure comprises an upper ring-shaped support seat, the bottom of which is integrally formed with a cylindrical intermediate portion, and the bottom of the cylindrical intermediate portion is integrally formed with a lower ring-shaped seat which is supported to roll on the bottom support shaft.

[0016] Preferably, the limiting rolling structure further comprises a plurality of limiting wheel supports fixedly connected to the top position of the ring-shaped base portion, and the upper end of each limiting wheel support is rotatably connected with a limiting press wheel which is pressed against the top position of the lower ring-shaped seat.

[0017] Preferably, the cylindrical intermediate portion is fixedly connected with an upper connecting frame, the central portion of the ring-shaped base portion is fixedly connected with a driving motor, and the output shaft of the driving motor is fixedly connected with the upper connecting frame.

[0018] Preferably, the central portion of the upper connecting frame is threadedly connected downward with a connecting bolt which is locked on the output shaft of the driving motor.

[0019] The bottom of the ring-shaped base portion is fixedly connected with a bottom bracket, and the driving motor is fixedly installed on the top position of the bottom bracket.

[0020] Preferably, the left and right side walls of the ring-shaped base portion are respectively welded with cross beam rods, and the front ends of the cross beam rods are installed with the tensioning structures.

[0021] The rear ends of the cross beam rods are installed with the tensioning structures.

[0022] Preferably, the tensioning structure further comprises an adjusting frame, and the tensioning press wheel is installed on the adjusting frame.

[0023] Preferably, the adjusting frame comprises vertical rod bodies fixedly connected to the top positions of the cross beam rods, and the vertical rod bodies are slidably connected with a horizontal rod which is adjustably arranged in height.

[0024] The tensioning press wheel comprises a wheel seat and a press wheel rotatably connected to the wheel seat.

[0025] The wheel seat is slidably connected with the horizontal rod, and the horizontal rod is threadedly connected with a pair of nuts positioned on both sides of the wheel seat.

[0026] Preferably, the both ends of the horizontal rod are fixedly connected with sliding end seats respectively, the sliding end seats are slidably connected with the vertical rod bodies, and a pair of adjusting nuts are threadedly connected to the vertical rod bodies and positioned at the top and bottom of the sliding end seats.

[0027] The utility model has the following beneficial effects:

[0028] 1、Realize work process, because the lower annular seat supports on the support shaft distributed in a ring, therefore, the stability of rotation is high and the safety of rotating cable is high, and realize when the upper rotating seat structure rotates, at this time, because the top of the upper annular support seat is pressed and limited by the limiting pressure wheel, in the rotating process, the limiting pressure wheel rolls relatively, and the upper rotating seat structure is limited by the following pressure mode, therefore, it is guaranteed that the upper rotating seat structure does not overturn and shake in the rotating process (the upper rotating seat structure is extremely heavy after loading the cable).

[0029] 2、Realize work process, loosen the nut and turn over the angle of the adjusting wheel seat, after angle adjustment, the force of the pressure wheel touching the cable increases (the nut is pressed and positioned again to the tensioning pressure wheel), and the height of the horizontal rod is adjusted to further adjust the tensioning force, under the tensioning of the pair of tensioning pressure wheels, the cable has high stability in the cable releasing process, and it is ensured that the subsequent processing equipment can be accurately processed (the cable tensioning degree is high, and the processing accuracy is high). The annular structure wheel groove is formed on the contour of the pressure wheel, the cable is limited in the wheel groove, and the stability in the cable releasing process is further increased in this way. BRIEF DESCRIPTION OF DRAWINGS

[0030] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without paying creative labor.

[0031] Figure 1 It is a dispersion structure schematic view in the embodiment of the utility model;

[0032] Figure 2 It is a structure schematic view of the limiting rolling structure in the embodiment of the utility model;

[0033] Figure 3 It is a structure schematic view of the tensioning structure in the embodiment of the utility model;

[0034] Figure 4 It is a top view in the embodiment of the utility model; Figure 1

[0035] ​The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0036] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0037] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.

[0038] Furthermore, in this utility model, descriptions involving "first," "second," etc., are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of that feature. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. When the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed by this utility model.

[0039] Example 1

[0040] like Figures 1-4 As shown, an automotive cable unwinding device includes a cable unwinding mechanism and a cable tensioning mechanism that cooperates with the cable unwinding mechanism. During operation, the cable tensioning mechanism tensions the cable while the cable unwinds it. This method achieves both precise cable unwinding and maintaining cable tension during the unwinding process.

[0041] The specific structure of the cable-laying mechanism is as follows:

[0042] The cable-laying mechanism includes a lower fixing base structure 1. Specifically, the lower fixing base structure 1 includes an annular base portion 11, and the top of the annular base portion 11 is integrally formed with a vertically arranged annular rib 12. An annular groove is formed on the top of the annular rib 12, and a plurality of circumferentially distributed bottom support shafts 13 are rotatably connected in the annular groove (similar to the existing method, the two ends of the bottom support shafts 13 are rotatably connected in the annular groove by pins). The top of the bottom support shafts 13 protrudes from the top surface of the annular groove.

[0043] Meanwhile, the top of the lower fixed seat structure 1 is rotationally connected with an upper rotating seat structure 3. A limiting rolling structure is arranged between the lower fixed seat structure 1 and the upper rotating seat structure 3, and the upper rotating seat structure 3 is rotationally limited by the limiting rolling structure during rotation. In this way, the stability and safety of cable winding and unwinding are improved.

[0044] Specifically, the upper rotating seat structure 3 comprises an upper annular support seat 31, and a cylindrical intermediate part is integrally formed at the bottom of the upper annular support seat 31. A lower annular seat 32 is integrally formed at the bottom of the cylindrical intermediate part, and the lower annular seat 32 is supported to roll on the bottom support shaft 13.

[0045] During operation, the lower annular seat 32 is supported on the circumferentially distributed support shaft 13 during rotation of the upper rotating seat structure 3 (the cable is placed on the upper annular support seat 31 of the upper rotating seat structure 3), so that the stability of rotation and the safety of cable unwinding are improved.

[0046] In order to further improve the safety of the upper rotating seat structure 3 during cable unwinding, the above-mentioned limiting rolling structure further comprises a plurality of limiting wheel supports 2 fixedly connected to the top of the annular base part 11 (the limiting wheel supports 2 are arranged in a circumferential manner), and a limiting pressure wheel 21 is rotationally connected to the upper end of the limiting wheel support 2. The limiting pressure wheel 21 is pressed against the top of the lower annular seat 32.

[0047] During operation, when the upper rotating seat structure 3 rotates, the top of the upper annular support seat 31 is pressed by the limiting pressure wheel 21, and the limiting pressure wheel 21 rolls relative to the upper rotating seat structure 3 during rotation, and limits the upper rotating seat structure 3 in a pressing manner, so that the upper rotating seat structure 3 does not tip over or shake during rotation (the upper rotating seat structure 3 is extremely heavy after loading the cable drum).

[0048] Embodiment 2

[0049] As shown in Figures 1-4 the structure of embodiment 1, in order to realize automatic cable unwinding, the above-mentioned cylindrical intermediate part is fixedly connected with an upper connecting frame 41 (the transverse cross-sectional shape of the upper connecting frame 41 is cross-shaped), the central part of the annular base part 11 is fixedly connected with a driving motor 42, and the output shaft of the driving motor 42 is fixedly connected with the upper connecting frame 41.

[0050] Meanwhile, the central part of the upper connecting frame 41 is threadedly connected with a connecting bolt locked on the output shaft of the driving motor 42 (the tightening direction of the thread is the rotation direction of the output shaft, so that the bolt does not loosen during rotation).

[0051] Meanwhile, the bottom of the above-mentioned annular base part 11 is fixedly connected with a bottom bracket 43 (the transverse cross-sectional shape of the bottom bracket is cross-shaped), and the driving motor 42 is fixedly installed at the top of the bottom bracket 43 in a conventional manner

[0052] Embodiment 3

[0053] As Figures 1-4 shown, the embodiment is based on the structure of embodiment 2, in order to realize the tensioning cable process, the above-mentioned cable tensioning mechanism includes several tensioning structures, and the tensioning structure includes a tensioning press wheel with adjustable height and angle.

[0054] Specifically, the left and right side walls of the annular base part 11 are respectively welded with beam bars 5, and a pair of front and rear tensioning structures are installed between the front ends of the beam bars 5.

[0055] Similarly, the rear ends of the beam bars 5 are installed with tensioning structures 6 (according to the cable unwinding direction, the front and rear tensioning structures 6 are selected).

[0056] The tensioning structure 6 further includes an adjusting frame, and the tensioning press wheel is installed on the adjusting frame.

[0057] Specifically, the adjusting frame includes a vertical rod body 61 fixedly connected at the top position of the beam bar 5, and a horizontal rod 62 with adjustable height is slidingly connected between the vertical rod bodies 61; the specific height adjustment mode is that the two ends of the horizontal rod 62 are respectively fixedly connected with sliding end seats, the sliding end seats are slidingly connected with the vertical rod bodies 61, and a pair of adjusting nuts are threadedly connected on the vertical rod bodies 61 and positioned at the top and bottom positions of the sliding end seats.

[0058] After loosening the adjusting nuts, the height of the horizontal rod 62 is adjusted.

[0059] At the same time, the tensioning press wheel includes a wheel seat 63 and a press wheel 631 rotatingly connected on the wheel seat 63; the wheel seat 63 is slidingly connected with the horizontal rod 62, and a pair of nuts 621 are threadedly connected on the horizontal rod 62 and positioned at both sides of the wheel seat 63.

[0060] During work, the angle of the adjusting wheel seat 63 is adjusted by loosening the nuts 621, and after the angle is adjusted, the pressing force of the press wheel 631 on the cable increases (and then the nuts 621 are pressed again to position the tensioning press wheel 631), and in the same way, the tensioning force is further adjusted by adjusting the height of the horizontal rod 62.

[0061] Under the tensioning of the pair of tensioning press wheels, the cable unwinding process has high stability, and the subsequent processing equipment can be accurately processed.

[0062] In actual work process, a ring-shaped wheel groove is formed on the contour of the press wheel 631, and the cable is limited in the wheel groove, so as to further increase the stability of the cable unwinding process.

[0063] Of course, the above description is not a limitation of the utility model, the utility model is also not limited to the above examples, the changes, modifications, additions or replacements made by the person skilled in the art within the essential scope of the utility model should also belong to the protection scope of the utility model.

Claims

1. A device for unwinding automotive cables, characterized in that, It includes a cable laying mechanism and a cable tensioning mechanism that cooperates with the cable laying mechanism; during the cable laying process, the cable tensioning mechanism tensions the cable. The cable-laying mechanism includes a lower fixed base structure, and an upper rotating base structure is rotatably connected to the top of the lower fixed base structure; A limiting rolling structure is provided between the lower fixed seat structure and the upper rotating seat structure. During the rotation of the upper rotating seat structure, the rotation is limited by the limiting rolling structure. The cable tensioning mechanism includes several tensioning structures, each of which includes a tensioning roller with adjustable height and angle.

2. The automotive cable unwinding device according to claim 1, characterized in that, The lower fixed seat structure includes an annular base portion, and the top of the annular base portion is integrally formed with a vertically arranged annular rib. The limiting rolling structure includes several bottom support shafts rotatably connected to the annular rib, and the bottom support of the upper rotating seat structure rolls at the top position of the bottom support shafts.

3. The automotive cable unwinding device according to claim 2, characterized in that, The upper rotating seat structure includes an upper annular support seat, the bottom of which is integrally formed with a cylindrical middle part, and the bottom of which is integrally formed with a lower annular seat, which supports the rolling motion on the bottom support shaft.

4. The automotive cable unwinding device according to claim 3, characterized in that, The limiting rolling structure also includes several limiting wheel brackets fixedly connected to the top of the annular base. The upper end of the limiting wheel bracket is rotatably connected to a limiting pressure wheel, which presses down against the top of the lower annular base.

5. The automotive cable unwinding device according to claim 3, characterized in that, An upper connecting frame is fixedly connected inside the middle part of the cylindrical part, and a drive motor is fixedly connected to the center part of the annular base part. The output shaft of the drive motor is fixedly connected to the upper connecting frame.

6. The automotive cable unwinding device according to claim 5, characterized in that, The center part of the upper connecting frame is threaded downwards with a connecting bolt that is locked onto the output shaft of the drive motor. The bottom of the annular base is fixedly connected to a bottom bracket, and the drive motor is fixedly installed at the top of the bottom bracket.

7. The automotive cable unwinding device according to claim 2, characterized in that, A crossbeam is welded to the left and right side walls of the annular base, and a tensioning structure is installed between the front ends of the crossbeams. A tensioning structure is installed between the rear ends of the crossbeams.

8. The automotive cable unwinding device according to claim 7, characterized in that, The tensioning structure also includes an adjustment frame, on which the tensioning pressure roller is mounted.

9. The automotive cable unwinding device according to claim 8, characterized in that, The adjustment frame includes vertical rods fixedly connected to the top of the crossbeam, and a horizontal rod with adjustable height is slidably connected between the vertical rods. The tensioning roller includes a roller seat and a pressure roller rotatably connected to the roller seat; The wheel seat is slidably connected to the crossbar, and a pair of nuts positioned on both sides of the wheel seat are threaded onto the crossbar.

10. The automotive cable unwinding device according to claim 9, characterized in that, The two ends of the crossbar are respectively fixedly connected to sliding end seats, the sliding end seats are slidably connected to the vertical rod body, and a pair of adjusting nuts positioned at the top and bottom of the sliding end seats are threaded onto the vertical rod body.