Pretreatment system for improving bubble type hole breakage of RTR electroplating line
By introducing a spray-type water washing and vibration components into the pretreatment system of the RTR electroplating line, the problem of bubble-type pore breakage in the RTR electroplating line was solved, the cleaning ability was improved, the pore breakage rate was reduced, and the production cost of the electroplating line was decreased.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-05
- Publication Date
- 2026-03-24
AI Technical Summary
The RTR electroplating line suffers from a low defect rate of bubble-type pore breakage, resulting in a large amount of scrap and increased costs for electrical testing and retesting. Furthermore, these defects are easily leaked downstream. The existing pretreatment process has insufficient cleaning capabilities, and the pores have poor hydrophilicity or bubble residue, preventing copper from being plated inside the pores.
The pretreatment system is improved by using a spray-type water washing component and a vibration component, including a degreasing tank, a first water washing tank, an acid pickling tank, a second water washing tank, and a copper pre-acid pickling tank. The spray-type water washing component is equipped with spray pipes and spray heads in the water washing tank, and the vibration component is equipped with vibrating plates in the degreasing tank and the copper pre-acid pickling tank to enhance the cleaning effect.
It effectively improves the cleaning effect inside the hole, reduces hole breakage, improves the processing efficiency and product quality of the electroplating line, and reduces the scrap rate and electrical testing retesting costs.
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Figure CN224031129U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of electroplating lines, in particular to a pretreatment system for improving bubble-type hole breakage of RTR electroplating lines. BACKGROUND
[0002] In the field of electroplating, RTR (Roll-to-Roll) technology is a high-efficiency and continuous processing method, which is particularly suitable for electroplating of flexible materials. However, RTR electroplating lines have the disadvantage of low bubble-type hole breakage. The batch defect rate of hole breakage is about 1.7%, and the in-batch pcs defect rate is about 0.06-1.90%. This has caused a large amount of scrap and increased a large amount of electrical measurement and re-measurement costs. At the same time, it is easy to miss to the downstream, leading to complaints. Therefore, it is urgent to completely improve this type of hole breakage.
[0003] The current RTR electroplating line pretreatment process is as follows: degreasing tank → water washing*3 → pickling → water washing*2 → copper pre-acid → copper tank. The involved chemical solution tank and water washing tank are all immersion type, which leads to insufficient cleaning ability of the electroplating line pretreatment, poor hydrophilicity in the hole or residual bubbles, and the copper tank medicine water cannot enter the hole after the board enters the copper tank. Therefore, copper cannot be plated in the hole, leading to hole breakage and causing bubble-type hole breakage of the electroplating line.
[0004] In view of this, the present application aims to provide a pretreatment system for improving bubble-type hole breakage of RTR electroplating lines to better solve the above technical problems. SUMMARY
[0005] The purpose of the embodiments of the present application is to provide a pretreatment system for improving bubble-type hole breakage of RTR electroplating lines, which can solve the technical problem of the pretreatment system for improving bubble-type hole breakage of RTR electroplating lines.
[0006] The embodiments of the present application provide a pretreatment system for improving bubble-type hole breakage of RTR electroplating lines, which comprises a degreasing tank, a first water washing tank, a pickling tank, a second water washing tank and a copper pre-acid washing tank arranged in sequence. The first water washing tank and the second water washing tank are respectively provided with a spray water washing assembly to realize spray type water washing.
[0007] Further, the spray water washing assembly is provided with a spray water tank and a spray pipe. The spray water tank is connected with the spray pipe through a pipeline. The spray pipe is arranged in the first water washing tank / second water washing tank, and a plurality of spray heads are arranged on the spray pipe.
[0008] Further, the spray pipe is vertically arranged, and a plurality of spray heads are uniformly and interval arranged along the length direction of the spray pipe.
[0009] Further, the spray head is a conical nozzle.
[0010] Further, the spray water tank is provided with a filter barrel, and the pipeline is provided with a booster pump.
[0011] Further, the top end of the spray pipe is provided with a fixing member.
[0012] Further, the degreasing tank and the copper pre-acid pickling tank are respectively provided with a vibration assembly.
[0013] Further, the vibration assembly is provided with a mounting base, a vibration motor and a vibration plate, the mounting base is mounted on the degreasing tank / the copper pre-acid pickling tank, the vibration motor is mounted on the mounting base, and the vibration plate is connected with the mounting base and extends into the degreasing tank / the copper pre-acid pickling tank.
[0014] The utility model discloses beneficial effect:
[0015] The utility model provides an improve RTR electroplating line bubble type hole broken's pre -treatment system, including the degreasing tank, first water -washing tank, pickling tank, second water -washing tank and copper pre -acid pickling tank that set gradually, first water -washing tank with second water -washing tank is equipped with spray water -washing sub -assembly respectively to realize the spray type water -washing, the utility model discloses simple structure, and reasonable in design is through setting up spray water -washing sub -assembly respectively in first water -washing tank and second water -washing tank to realize the spray type water -washing, and the hole cleaning effect of pre -treatment is strengthened to the hole, thereby effectively improving the hole broken problem caused by the hole that cannot be plated copper. BRIEF DESCRIPTION OF DRAWINGS
[0016] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments, it should be understood that the following drawings only show some embodiments of the present application, therefore should not be regarded as the limitation to the scope, for the ordinary skilled person in the art, under the premise of not paying the creative labor, still can obtain other related drawings according to these drawings.
[0017] Fig. 1 It is the structure schematic view of some embodiments of the utility model;
[0018] Fig. 2 It is the structure schematic view of the spray pipe of some embodiments of the utility model;
[0019] Fig. 3 It is the structure schematic view of the vibration assembly of some embodiments of the utility model.
[0020] The reference signs are respectively:
[0021] The defatting tank 1, the first water washing tank 2, the pickling tank 3, the second water washing tank 4, the copper pre-pickling tank 5, the spray water washing assembly 6, the spray water tank 61, the spray pipe 62, the spray head 63, the filter barrel 64, the booster pump 65, the fixing piece 66, the vibration assembly 7, the mounting seat 71, the vibration motor 72, and the vibration plate 73. DETAILED DESCRIPTION
[0022] To make the objectives, technical solutions, and advantages of the embodiments of the present application clearer, the following will be combined with the accompanying drawings for the embodiments of the present application to make a clear and complete description of the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application described and shown in the accompanying drawings can be arranged and designed in various different configurations.
[0023] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in the present application without creative labor are within the scope of protection of the present application.
[0024] It should be noted that: similar reference numerals and letters represent similar items in the following drawings, therefore, once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.
[0025] In the description of the present application, it should be noted that the terms “center”, “upper”, “lower”, “left”, “right”, “vertical”, “horizontal”, “inner”, “outer”, and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship when the product of the present application is usually placed, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms “first”, “second”, “third”, and the like are only used for differentiation in description, and cannot be understood as indicating or implying relative importance.
[0026] In addition, the terms “horizontal”, “vertical”, “overhanging”, and the like do not mean that the components must be absolutely horizontal or overhanging, but can be slightly inclined. For example, “horizontal” only means that it is more horizontal relative to “vertical”, and does not mean that the structure must be completely horizontal, but can be slightly inclined.
[0027] In the description of the present application, it also needs to be explained that, unless otherwise explicitly specified and limited, the terms "arrange", "install", "connect", "connect" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be connected inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0028] Referring to Figs. 1-3 As shown in the drawings, the pre-treatment system for improving the broken hole of the RTR electroplating line described in the embodiment comprises a degreasing tank 1, a first water washing tank 2, an acid pickling tank 3, a second water washing tank 4 and a copper pre-acid pickling tank 53 arranged in sequence, and the first water washing tank 2 and the second water washing tank 4 are respectively provided with a spraying water washing assembly 6 to realize spraying water washing.
[0029] The embodiment has simple structure and reasonable design. The spraying water washing assembly 6 is arranged in the first water washing tank 2 and the second water washing tank 4 respectively to realize spraying water washing, which strengthens the cleaning effect of the pre-treatment on the hole, thereby effectively improving the broken hole problem caused by the hole that cannot be plated with copper.
[0030] In some embodiments, the spraying water washing assembly 6 is provided with a spraying water tank 61 and a spraying pipe 62, the spraying water tank 61 is connected with the spraying pipe 62 through a pipeline, the spraying pipe 62 is arranged in the first water washing tank 2 / the second water washing tank 4, and a plurality of spraying heads 63 are arranged on the spraying pipe 62.
[0031] Specifically, the spraying pipe 62 is arranged vertically, and a plurality of the spraying heads 63 are uniformly and spacedly arranged along the length direction of the spraying pipe 62.
[0032] More specifically, the spraying head 63 is a conical nozzle.
[0033] The structure of the spraying water washing assembly 6 in the embodiment is specifically shown. The spraying water tank 61 supplies cleaning water for the spraying pipe 62, and a plurality of conical nozzles are uniformly arranged on the spraying pipe 62 to ensure that the whole panel surface is covered in the spraying process, thereby effectively ensuring the cleaning effect of the panel surface.
[0034] On the basis of the above-mentioned embodiments, in the present embodiment, a filter barrel 64 is arranged in the spraying water tank 61, and a booster pump 65 is arranged on the pipeline.
[0035] In the embodiment, the filter barrel 64 is arranged to effectively filter impurities, so as to avoid that the impurities are brought into the spray pipe 62 and block the spray head 63, and affect the spray cleaning effect. The booster pump 65 can be a pump body with a power of not less than 2.2KW, so as to extract the water in the spray water tank 61, supply the water to the spray pipe 62 through a pipeline, and spray the water through the spray head 63, so as to achieve better cleaning effect and avoid the hole breaking problem caused by the hole in the rear end which cannot be plated with copper.
[0036] In some embodiments, the top end of the spray pipe 62 is provided with a fixing piece 66.
[0037] In the embodiment, the fixing piece 66 is arranged to be fixedly installed on the first water washing tank 2 / second water washing tank 4, so as to ensure the stability in the spray cleaning process and achieve better spray cleaning.
[0038] On the basis of the above-mentioned embodiments, the degreasing tank 1 and the copper pre-acid washing tank 53 are respectively provided with a vibration assembly 7.
[0039] Specifically, the vibration assembly 7 is provided with a mounting seat 71, a vibration motor 72 and a vibration plate 73. The mounting seat 71 is mounted on the degreasing tank 1 / copper pre-acid washing tank 53. The vibration motor 72 is mounted on the mounting seat 71. The vibration plate 73 is connected with the mounting seat 71 and extends into the degreasing tank 1 / copper pre-acid washing tank 53.
[0040] In the embodiment, the vibration assembly 7 is additionally arranged in the degreasing tank 1 / copper pre-acid washing tank 53. Specifically, the vibration plate 73 located in the tank is vibrated by the vibration motor 72, so as to enhance the exchange of the chemical solution in the hole during the processing process, strengthen the cleaning effect on the hole, and cooperate with the spray washing assembly 6 arranged on the first water washing tank 2 / second water washing tank 4 to achieve effective cleaning in the hole and improve the hole breaking problem.
[0041] The above is only the preferred embodiment of the present application and is not used to limit the present application. For those skilled in the art, the present application can have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A pretreatment system for improving bubble-type pinhole breakage in RTR electroplating lines, characterized in that: It includes a degreasing tank, a first water washing tank, an acid washing tank, a second water washing tank and a copper pre-acid washing tank arranged in sequence. The first water washing tank and the second water washing tank are respectively equipped with spray water washing components to achieve spray water washing.
2. The pretreatment system for improving bubble-type pore breakage in RTR electroplating lines according to claim 1, characterized in that: The spray washing assembly is provided with a spray tank and a spray pipe. The spray tank is connected to the spray pipe through a pipeline. The spray pipe is set in the first washing tank / second washing tank and is provided with multiple spray heads.
3. The pretreatment system for improving bubble-type pore breakage in RTR electroplating lines according to claim 2, characterized in that: The spray pipe is arranged vertically, and the multiple spray heads are evenly spaced along the length of the spray pipe.
4. The pretreatment system for improving bubble-type pore breakage in RTR electroplating lines according to claim 2, characterized in that: The spray head is a conical nozzle.
5. The pretreatment system for improving bubble-type pore breakage in RTR electroplating lines according to claim 2, characterized in that: The spray tank is equipped with a filter bucket, and the pipeline is equipped with a booster pump.
6. The pretreatment system for improving bubble-type pore breakage in RTR electroplating lines according to claim 2, characterized in that: The top end of the spray pipe is equipped with a fixing component.
7. The pretreatment system for improving bubble-type pore breakage in RTR electroplating lines according to claim 1, characterized in that: The degreasing tank and the copper pre-pickled tank are each equipped with a vibration assembly.
8. The pretreatment system for improving bubble-type pore breakage in RTR electroplating lines according to claim 7, characterized in that: The vibration assembly includes a mounting base, a vibration motor, and a vibration plate. The mounting base is installed in the degreasing tank / copper pre-pickling tank, the vibration motor is installed in the mounting base, and the vibration plate is connected to the mounting base and extends into the degreasing tank / copper pre-pickling tank.