Ceramic tile hollowing grouting machine

Abstract

The utility model relates to a ceramic tile hollowing grouting machine, and relates to the technical field of ceramic tile hollowing repairing. The ceramic tile hollowing grouting machine comprises a rack, a grouting pump arranged in the rack, a pressure regulating valve connected to the grouting pump, a storage barrel arranged on the outer side of the rack, a conveying pipeline connected between a feeding port of the grouting pump and the bottom of the storage barrel, and a grouting pipe connected to a discharging port of the grouting pump. The pressure gauge is arranged on the grouting pipe; the filtering assembly is arranged at the bottom of the storage barrel and used for intercepting impurities in the grouting liquid; the dumping assembly is arranged between the material storage barrel and the rack and used for enabling the bottom of the material storage barrel to rotate along the horizontal axis so as to enable the material storage barrel to incline. The device has the beneficial effects that when grouting liquid is conveyed, pipeline blockage is not likely to be caused, dredging and cleaning frequency is reduced, the repairing efficiency after ceramic tile hollowing is improved, and the service life of equipment is prolonged.

Description

TECHNICAL FIELD

[0001] The application relates to the technical field of ceramic tile hollowing repair, in particular to a ceramic tile hollowing grouting machine. BACKGROUND

[0002] The ceramic tile hollowing problem is a common technical problem in the construction and decoration industries, which not only affects the aesthetics of the building, but also may cause safety hazards such as ceramic tile falling off and uneven ground. With the increasing requirements of the construction industry on construction quality and efficiency, how to efficiently solve the ceramic tile hollowing problem has become the focus of the industry. At present, the development of ceramic tile hollowing repair technology is of great significance to improving construction quality and reducing maintenance costs, and also promotes the innovation of related equipment and technology.

[0003] Currently, to solve the ceramic tile hollowing problem, the commonly used methods include replacing damaged ceramic tiles and using manual grouting tools for repair. Replacing ceramic tiles is a common way, but the process is complex, which requires the removal of the original ceramic tiles and the re-paving, and is time-consuming, labor-intensive and high-cost. In addition, manual grouting tools are also widely used in ceramic tile hollowing repair. These tools usually inject grouting liquid into the hollowing area through manual operation, but there are problems such as inconvenient operation and low efficiency. At the same time, in the traditional grouting method, the fine particles or unblended grouting liquid during grouting liquid delivery can easily cause pipeline blockage, and the grouting nozzle often needs to be frequently dredged and cleaned due to impurities, which affects the construction efficiency and equipment service life. CONTENT OF THE UTILITY MODEL

[0004] In order to prevent the grouting liquid from causing pipeline blockage during delivery, reduce the frequency of dredging and cleaning, and improve the efficiency of ceramic tile hollowing repair and the service life of the equipment, the application provides a ceramic tile hollowing grouting machine.

[0005] The ceramic tile hollowing grouting machine provided by the application adopts the following technical scheme:

[0006] A ceramic tile hollowing grouting machine, comprising a rack, a grouting pump arranged in the rack, a pressure regulating valve connected to the grouting pump, a storage barrel arranged on the outside of the rack, a conveying pipeline connected between the feed inlet of the grouting pump and the bottom of the storage barrel, a grouting pipe connected to the discharge outlet of the grouting pump, and a pressure gauge arranged on the grouting pipe; further comprising:

[0007] A filtering assembly arranged at the bottom of the storage barrel for intercepting impurities in the grouting liquid;

[0008] A pouring assembly arranged between the storage barrel and the rack for enabling the bottom of the storage barrel to rotate along a horizontal axis to tilt the storage barrel.

[0009] By adopting the technical scheme, when the grouting machine is used for grouting operation, the uniformly stirred grouting liquid is first added into the storage barrel, then the grouting pump extracts the grouting liquid through the conveying pipeline and injects it into the hollow area, then the grouting liquid is conveyed into the grouting pipe, wherein the pressure gauge monitors the pressure change in the grouting process in real time, ensuring the safety of the grouting operation, the filter assembly intercepts impurities in the grouting liquid, avoiding the entry of small particles or non-uniformly stirred grouting liquid into the conveying pipeline, thereby reducing the equipment maintenance frequency and cleaning trouble, solving the pipeline blockage problem of the traditional grouting machine caused by impure grouting liquid, and improving the grouting efficiency; secondly, the pouring assembly enables the storage barrel to rotate and tilt along the horizontal axis, facilitating the cleaning of residual grouting liquid and filtered block-shaped impurities in the storage barrel, preventing blockage of the equipment after solidification, and simultaneously simplifying the equipment cleaning process and reducing the operation difficulty.

[0010] Optionally, the pouring assembly comprises:

[0011] a rotating seat rotatably connected to the rack, and the top of the storage barrel is detachably connected to the rotating seat and the bottom is connected to the conveying pipeline;

[0012] a locking component arranged between the storage barrel and the rack and used for locking the storage barrel in the vertical position.

[0013] By adopting the technical scheme, the rotating seat is arranged to enable the storage barrel to rotate around the horizontal axis, thereby achieving the tilting of the storage barrel, facilitating the complete discharge of the grouting liquid in the storage barrel, reducing the residue, and avoiding the blockage of the pipeline after solidification, and simultaneously, the locking component can keep the storage barrel stable in the vertical position, preventing the leakage of the grouting liquid caused by accidental pouring.

[0014] Optionally, the locking component comprises:

[0015] a rotating ring rotatably sleeved outside the storage barrel;

[0016] a snap ring fixedly arranged on the rotating ring;

[0017] a spring latch fixedly arranged on the rack, and when the storage barrel is in the vertical position, one end of the pin body of the spring latch can be inserted into the snap ring.

[0018] By adopting the technical scheme, when the storage barrel needs to be poured, the locking state of the spring latch is first released, the pin body of the spring latch is separated from the snap ring, at this time, the storage barrel is unlocked, the storage barrel is rotated along the horizontal axis to the inclined state, and the residual grouting liquid in the storage barrel and the impurities filtered by the filter assembly can be cleaned. When the storage barrel needs to be restored to the vertical working state, the storage barrel is rotated back to the vertical position, the snap ring is re-aligned with one end of the pin body of the spring latch by adjusting the rotating ring, and the spring latch is inserted into the snap ring under the action of its own elastic force, so that the locking of the storage barrel is realized. Through the cooperation of the rotating ring and the snap ring, the unlocking and locking operations of the storage barrel can be conveniently realized, the operation is simple and fast, and the use convenience of the equipment is improved.

[0019] Optionally, the bottom of the storage barrel is fixedly provided with a connecting sleeve, an outer thread is arranged on the outer side of the connecting sleeve, an inner thread is arranged on the rotating seat, and the connecting sleeve and the rotating seat are connected through the outer thread and the inner thread.

[0020] By adopting the technical scheme, when the storage barrel needs to be replaced due to damage or aging, the threaded connection between the connecting sleeve and the rotating seat enables the storage barrel to be conveniently and quickly disassembled and replaced, thereby improving the maintenance efficiency of the equipment. Meanwhile, the sealing ring can improve the sealing performance of the connection, so that the grouting liquid is not easy to leak, thereby improving the reliability and grouting efficiency of the equipment.

[0021] Optionally, a corrugated pipe is used to connect the connecting position of the conveying pipeline and the rotating seat.

[0022] By adopting the technical scheme, the corrugated pipe has good flexibility and deformation recovery capability, the use of the corrugated pipe at the connecting position of the conveying pipeline and the rotating seat makes the connection between the conveying pipeline and the rotating seat more flexible, so that the conveying pipeline is not easy to be excessively pulled or twisted due to the change of the angle when the storage barrel is inclined, and the conveying pipeline is prevented from being broken or damaged due to rigid connection.

[0023] Optionally, the filter assembly comprises:

[0024] A support sleeve is fixedly arranged at the bottom of the storage barrel and is provided with an opening at the top.

[0025] A filter screen cover is sleeved outside the support sleeve.

[0026] A support ring is fixedly arranged inside the filter screen cover, and the support ring is threadedly connected with the support sleeve.

[0027] By adopting the technical scheme, the grouting liquid flows from the storage barrel into the support sleeve, and when passing through the filter screen cover, impurities are intercepted outside the filter screen cover, and the required grouting liquid smoothly passes through the filter screen cover into the inside of the support sleeve, and finally flows to the grouting pump through the conveying pipeline; when it is necessary to clean or replace the filter screen cover, the filter screen cover is rotated, the filter screen cover drives the support ring to rotate, the support ring is separated from the support sleeve, and thus the filter screen cover is conveniently taken down for cleaning or replacement; the filter assembly can intercept impurities in the grouting liquid, prevents fine particles or unblended grouting liquid from entering the grouting system, avoids problems such as blockage of the grouting pump or the conveying pipeline caused by impurities, and enables the grouting process to be carried out smoothly, and in addition, the filter screen cover is extremely convenient to disassemble and assemble, and the time and complexity of equipment maintenance are reduced, and in addition, the support ring can improve the deformation resistance of the filter screen cover.

[0028] Optionally, a plurality of grouting discharge ports are arranged at the bottom of the support sleeve in a circumferential direction of the support sleeve.

[0029] By adopting the technical scheme, the grouting discharge port can improve the outflow efficiency of the grouting liquid, and on the other hand, the grouting liquid at the bottom of the storage barrel is not easy to remain and cause the accumulation of the grouting liquid at the bottom of the storage barrel.

[0030] In summary, the present application has at least one of the following beneficial technical effects:

[0031] 1. The filter assembly arranged at the bottom of the storage barrel can intercept impurities in the grouting liquid, avoid blockage of the conveying pipeline and the grouting pump by fine particles or unblended grouting liquid, reduce the frequency of equipment maintenance and cleaning trouble, solve the problem of blockage of the pipeline caused by impure grouting liquid in the traditional grouting machine, improve the grouting efficiency, and in addition, the pouring assembly enables the storage barrel to be tilted along the horizontal axis, which is convenient for cleaning the residual grouting liquid and the filtered block impurities in the storage barrel, prevents blockage of the equipment after solidification, simultaneously simplifies the equipment cleaning process, and reduces the operation difficulty;

[0032] 2. The locking component can keep the storage barrel stable in the vertical position, and prevent leakage of the grouting liquid caused by accidental pouring;

[0033] 3. When the storage barrel needs to be replaced due to damage or aging, the threaded connection between the connecting sleeve and the rotating seat enables the storage barrel to be conveniently and quickly disassembled and replaced, improves the maintenance efficiency of the equipment; at the same time, the sealing ring can improve the sealing performance of the connection, prevents the grouting liquid from leaking, and improves the reliability and grouting efficiency of the equipment;

[0034] 4. The filter screen cover is extremely convenient to disassemble and assemble, and the time and complexity of equipment maintenance are reduced, and in addition, the support ring can improve the deformation resistance of the filter screen cover. BRIEF DESCRIPTION OF DRAWINGS

[0035] Figure 1is a structural schematic diagram of a tile hollowing grouting machine in the present application;

[0036] Figure 2 is a partial cross-sectional view of the tile hollowing grouting machine;

[0037] Figure 3 is a partial cross-sectional view of the tile hollowing grouting machine; Figure 2 is a partial enlarged structural schematic diagram of part A;

[0038] Figure 4 is a partial exploded structural schematic diagram of the tile hollowing grouting machine.

[0039] Reference signs: 1, frame; 2, pressure regulating valve; 3, storage barrel; 4, conveying pipeline; 5, grouting pipe; 6, pressure gauge; 7, filter assembly; 71, support sleeve; 711, grouting port; 72, filter mesh cover; 73, support ring; 74, coarse filter mesh; 8, pouring assembly; 81, rotating seat; 82, locking part; 821, rotating ring; 822, snap ring; 823, spring latch; 83, connecting sleeve; 84, sealing ring. DETAILED DESCRIPTION

[0040] The following will be further described in detail in combination with the accompanying drawings. Figures 1-4 The present application is further described in detail.

[0041] The inventor of the present application found that the traditional tile hollowing repair equipment has problems such as easy blockage of grouting liquid conveying pipeline, frequent dredging of grouting nozzle, and inconvenient equipment maintenance. Therefore, the present application mainly adopts the following scheme to improve the grouting efficiency and reduce the maintenance cost. The present application is further described in detail as follows.

[0042] The present application discloses a tile hollowing grouting machine. Referring to Figure 1 and Figure 2 The tile hollowing grouting machine comprises a frame 1, a grouting pump arranged in the frame 1, a pressure regulating valve 2 connected to the grouting pump, a storage barrel 3 arranged on the outer side of the frame 1, a conveying pipeline 4 connected between the feeding port of the grouting pump and the bottom of the storage barrel 3, a grouting pipe 5 connected to the discharging port of the grouting pump, and a pressure gauge 6 arranged on the grouting pipe 5. The tile hollowing grouting machine further comprises a filter assembly 7 arranged at the bottom of the storage barrel 3 and a pouring assembly 8 arranged between the storage barrel 3 and the frame 1. The filter assembly 7 is used to intercept impurities in the grouting liquid, and the pouring assembly 8 is used to make the bottom of the storage barrel 3 rotatable along a horizontal axis to tilt the storage barrel 3, so as to facilitate the cleaning of the storage barrel 3 and the discharge of residual grouting liquid and filtered impurities.

[0043] When the grouting operation is performed by the grouting machine, the uniformly stirred grouting liquid is first added into the storage barrel 3, then the grouting pump draws the grouting liquid through the conveying pipeline 4 and injects it into the hollow area, then the grouting liquid is conveyed into the grouting pipe 5, wherein the pressure gauge 6 monitors the pressure change in the grouting process in real time to ensure the safety of the grouting operation, and the filtering assembly 7 intercepts the impurities in the grouting liquid to avoid the fine particles or the non-uniformly stirred grouting liquid from entering the conveying pipeline 4, thereby solving the pipeline blockage problem caused by the impure grouting liquid in the traditional grouting machine, and the pouring assembly 8 is used for conveniently cleaning the residual grouting liquid and the filtered block impurities in the storage barrel 3 to prevent the equipment from being blocked after solidification.

[0044] Specifically, referring to Figure 3 and Figure 4 , the filtering assembly 7 includes a support sleeve 71, a filter screen cover 72 and a support ring 73. The support sleeve 71 is fixed to the bottom of the storage barrel 3 and is provided with an opening at the top, the filter screen cover 72 is sleeved outside the support sleeve 71 and is used for intercepting the fine particles or the non-uniformly stirred impurities in the grouting liquid, and the support ring 73 is fixed to the top of the inside of the filter screen cover 72 and is connected with the support sleeve 71 through threads, so that the filter screen cover 72 can be conveniently disassembled and cleaned. In addition, a plurality of grouting outlets 711 are spaced apart along the circumferential direction of the support sleeve 71 at the bottom of the support sleeve 71, which can improve the outflow efficiency of the grouting liquid and prevent the grouting liquid from remaining at the bottom of the storage barrel 3, thereby avoiding the accumulation of the grouting liquid at the bottom of the storage barrel 3. The filter screen cover 72 can be made of stainless steel, which has good corrosion resistance and strength and is suitable for the grouting liquid with strong acidity or alkalinity. The mesh size of the filter screen cover 72 can be selected according to actual needs, which is between 0.5 mm and 2 mm to adapt to grouting liquid particles of different sizes. The filtering assembly 7 further includes a coarse filter screen 74 arranged at the top inlet of the storage barrel 3, which is used for intercepting larger particles. The mesh size of the coarse filter screen 74 is larger than that of the filter screen cover 72, and the two-stage filtering barrier formed by the coarse filter screen 74 and the filter screen cover 72 improves the purity of the grouting liquid.

[0045] The grouting liquid flows from the storage barrel 3 into the support sleeve 71, and when passing through the coarse filter screen 74 and the filter screen cover 72, the impurities are intercepted outside the coarse filter screen 74 and the filter screen cover 72, and the qualified grouting liquid smoothly passes through the filter screen cover 72 into the inside of the support sleeve 71 and finally flows to the grouting pump through the conveying pipeline 4. When the filter screen cover 72 needs to be cleaned or replaced, the filter screen cover 72 is rotated to drive the support ring 73 to rotate, so that the support ring 73 is separated from the support sleeve 71, thereby conveniently taking down the filter screen cover 72 for cleaning or replacement. By setting multiple stages of filtration, the different size impurities in the grouting liquid are intercepted in stages, thereby reducing the risk of blockage during the conveying process of the grouting liquid.

[0046] Referring to Figure 3 andFigure 4 The pouring assembly 8 comprises a rotating seat 81 and a locking component 82. The rotating seat 81 is rotationally connected to the rack 1, the top of the storage barrel 3 is detachably connected to the rotating seat 81, and the bottom is connected to the conveying pipeline 4. A connecting sleeve 83 is fixedly arranged at the bottom of the storage barrel 3, an external thread is arranged on the outer side of the connecting sleeve 83, an internal thread is arranged on the rotating seat 81, and the connecting sleeve 83 and the rotating seat 81 are connected through the external thread and the internal thread. A sealing ring 84 is arranged between the connecting sleeve 83 and the rotating seat 81, which can improve the sealing performance of the connecting sleeve 83 and the rotating seat 81, so that the grouting liquid is not easy to leak. The connecting part between the conveying pipeline 4 and the rotating seat 81 is connected by a bellows pipe, which has good flexibility and bending resistance, can adapt to the movement of the storage barrel 3 when it is tilted, and can avoid the rupture of the conveying pipeline 4 due to rigid connection. The locking component 82 is arranged between the storage barrel 3 and the rack 1, and is used for locking the storage barrel 3 in the vertical position.

[0047] Referring to Figure 4 The locking component 82 comprises a rotating ring 821, a snap ring 822 and a spring latch 823. The rotating ring 821 is rotationally arranged outside the storage barrel 3, the snap ring 822 is fixed to the rotating ring 821, and the spring latch 823 is fixed to the rack 1. The spring latch 823 mainly comprises a pin body, a pressing spring mechanism and a locking part for locking the position of the pin body, and the spring latch 823 is a conventional structure, which will not be described herein. When the storage barrel 3 is in the vertical position, one end of the pin body of the spring latch 823 can be inserted into the snap ring 822, so as to stably lock the storage barrel 3.

[0048] When it is necessary to pour the storage barrel 3, the locking state of the spring latch 823 is first released, and the pin shaft of the spring latch 823 is separated from the snap ring 822. At this time, the storage barrel 3 is unlocked, and the storage barrel 3 is rotated along the horizontal axis to the inclined state, so as to clean the residual grouting liquid in the storage barrel 3 and the impurities filtered by the filtering assembly 7. When it is necessary to restore the storage barrel 3 to the vertical working state, the storage barrel 3 is rotated back to the vertical position, the rotating ring 821 is adjusted to make the snap ring 822 re-align with one end of the pin shaft of the spring latch 823, and the spring latch 823 is inserted into the snap ring 822 under the action of its own elastic force, so as to realize the locking of the storage barrel 3. The arrangement of the rotating seat 81 enables the storage barrel 3 to rotate around the horizontal axis, so as to realize the inclination of the storage barrel 3, facilitate the complete discharge of the grouting liquid in the storage barrel 3, reduce the residual amount, avoid the blockage of the pipeline after solidification, and at the same time, the locking component 82 can keep the storage barrel 3 stable in the vertical position, so as to prevent the leakage of the grouting liquid due to accidental pouring.

[0049] The implementation principle of the tile hollow grouting machine is as follows: when the grouting machine is used for grouting, first, the uniformly stirred grouting liquid is added into the storage barrel 3, then the grouting liquid is intercepted by the coarse filter screen 74 to remove large particles of impurities, then the grouting liquid is further filtered through the filter cover 72, and then the grouting liquid enters the hollow area of the grouting pump through the conveying pipeline 4, and then the grouting liquid is pumped into the grouting pipe 5 for grouting. After the grouting is completed, the storage barrel 3 is inclined through the pouring assembly 8 to clean the residual grouting liquid and the filtered block-shaped impurities, so as to prevent the equipment from being blocked after solidification. The impurities in the grouting liquid can be intercepted through the filtering assembly 7 to avoid blocking the pipeline during the conveying process of the grouting liquid. The pouring assembly 8 enables the bottom of the storage barrel 3 to rotate along the horizontal axis, so as to facilitate cleaning and discharging and reduce the workload of equipment maintenance.

[0050] The above are preferred embodiments of the present application, and do not limit the protection scope of the present application, so that: any equivalent changes made according to the structure, shape, principle of the present application should be covered within the protection scope of the present application.

Claims

1. A ceramic tile hollow grouting machine, characterized in that, The system includes a frame (1), a grouting pump installed within the frame (1), a pressure regulating valve (2) connected to the grouting pump, a storage tank (3) located outside the frame (1), a conveying pipe (4) connecting the inlet of the grouting pump and the bottom of the storage tank (3), a grouting pipe (5) connected to the outlet of the grouting pump, and a pressure gauge (6) installed on the grouting pipe (5); it also includes: A filter assembly (7) is disposed at the bottom of the storage tank (3) for intercepting impurities in the grouting fluid; A tilting assembly (8) is disposed between the storage bin (3) and the frame (1) for allowing the bottom of the storage bin (3) to rotate along the horizontal axis so that the storage bin (3) tilts.

2. The ceramic tile hollow grouting machine according to claim 1, characterized in that, The tilting assembly (8) includes: The rotating seat (81) is rotatably connected to the frame (1), and the top of the storage tank (3) is detachably connected to the rotating seat (81), and the bottom is connected to the conveying pipe (4); A locking component (82) is disposed between the storage bin (3) and the frame (1) for locking the storage bin (3) when it is in a vertical position.

3. A ceramic tile hollow grouting machine according to claim 2, characterized in that, The locking component (82) includes: A rotating ring (821) is rotatably sleeved on the outside of the storage bucket (3); A retaining ring (822) is fixed to the rotating ring (821); A spring pin (823) is fixed to the frame (1). When the storage bin (3) is in a vertical position, one end of the spring pin (823) can be inserted into the retaining ring (822).

4. A ceramic tile hollow grouting machine according to claim 2, characterized in that, A connecting sleeve (83) is fixedly provided at the bottom of the storage hopper (3). The connecting sleeve (83) has an external thread on its outer side, and the rotating seat (81) has an internal thread. The connecting sleeve (83) and the rotating seat (81) are connected by the external thread and the internal thread. A sealing ring (84) is also provided between the connecting sleeve (83) and the rotating seat (81).

5. A ceramic tile hollow grouting machine according to claim 2, characterized in that, The connection between the conveying pipe (4) and the rotating seat (81) is made of a corrugated pipe.

6. A ceramic tile hollow grouting machine according to any one of claims 1-5, characterized in that, The filter component (7) includes: A support sleeve (71) is fixed to the bottom of the storage tank (3) and has an opening at the top; A filter screen (72) is fitted onto the outside of the support sleeve (71); A support ring (73) is fixed inside the filter screen (72), and the support ring (73) is threadedly connected to the support sleeve (71).

7. A ceramic tile hollow grouting machine according to claim 6, characterized in that, The bottom of the support sleeve (71) is provided with multiple slurry discharge ports (711) spaced apart along its circumference.

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