Modularized sanitary double-guide single-seat straight-through control valve

Abstract

The utility model relates to the technical field of sanitary double-guide single-seat straight-through control valves, and discloses a modularized sanitary double-guide single-seat straight-through control valve which comprises two groups of valve bodies which are provided with opposite openings and are arranged up and down, the lower valve body is used for medium entering, the upper valve body is used for medium outlet, and a channel is in an S streamline shape; a bottom cover is arranged below the lower valve body in the two groups of valve bodies, a valve seat is fixedly arranged between the two groups of valve bodies, a valve cover is arranged above the upper valve body, a bottom cover is arranged below the lower valve body, and all modules are fixed in pairs through externally arranged hoops; the valve element is a four-claw valve element and used for guiding fluid to reduce vibration, and the valve element can effectively guide the fluid. Due to the four-claw structure, fluid can be more evenly distributed when passing through the valve, the turbulence and vibration phenomena of the fluid are reduced, and the quality of media and the stability of the production process can be guaranteed.

Description

Technical Field

[0001] This utility model relates to the technical field of sanitary dual-guide single-seat straight-through control valves, specifically a modular sanitary dual-guide single-seat straight-through control valve. Background Technology

[0002] In industries with stringent hygiene requirements, such as healthcare, food and beverage, and pharmaceuticals, the performance of fluid control valves directly impacts product quality and production safety. Traditional single-seat valves, products of the 1980s and 90s, have an outdated structure comprised of valve bodies, valve cores, and other components. When used to transport high-temperature, highly corrosive fluids, not only is the valve cavity susceptible to corrosion, leading to increased leakage, but it also creates unsanitary areas that easily breed contaminants, significantly shortening the valve's lifespan and failing to meet the demands of modern high-cleanliness production.

[0003] This utility model is a modular sanitary double-guided single-seat straight-through control valve, widely applicable in medical, food and beverage, and pharmaceutical industries for applications requiring high hygiene standards. It can be used with various clean and corrosive fluids. The valve features a precise design, meeting the requirements for low leakage, corrosion resistance, and vibration resistance in fluid control. Compared to traditional valves, sanitary valves place greater emphasis on hygiene and safety in material selection, surface treatment, and sealing structure. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a modular sanitary dual-guide single-seat straight-through control valve.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a modular sanitary dual-guide single-seat straight-through control valve, comprising: two sets of valve bodies with opposite openings and arranged vertically, wherein the lower valve body is used for medium inlet and the upper valve body is used for medium outlet, and the channel is S-shaped streamlined.

[0006] The lower valve body of the two sets of valve bodies is provided with a bottom cover, and a valve seat is fixedly arranged between the two sets of valve bodies. The upper valve body is provided with a valve cover, and the lower valve body is provided with a bottom cover. Each module is fixed in pairs by external clamps.

[0007] The valve cover is provided with a bushing inside, and the valve seat, valve cover, and bushing are provided with a valve core. One end of the valve core is located on the outside of the valve cover, and the valve core passes through two sets of valve bodies.

[0008] The valve core is a four-claw valve core, used to guide fluid and reduce vibration.

[0009] As a further description of the above technical solution:

[0010] O-rings are fitted at the connection between the valve seat and the upper and lower valve bodies.

[0011] As a further description of the above technical solution:

[0012] O-rings are provided at the connection between the bottom cover and the lower valve body, and at the connection between the valve cover and the upper valve body.

[0013] As a further description of the above technical solution:

[0014] Two sets of star-shaped sealing rings are fitted between the valve core and the valve cover.

[0015] As a further description of the above technical solution:

[0016] A dustproof ring is fitted on the top of the valve cover to prevent external contamination of the valve body.

[0017] As a further description of the above technical solution:

[0018] The valve core moves up and down inside the valve body via a bushing to control the fluid flow rate.

[0019] This utility model has the following beneficial effects:

[0020] 1. The valve core adopts a four-claw design, which can effectively guide the fluid. The four-claw structure allows the fluid to be distributed more evenly when passing through the valve, reducing fluid turbulence and vibration, and ensuring the quality of the medium and the stability of the production process.

[0021] 2. Two sets of star-shaped sealing rings are fitted between the valve core and the valve cover, which further enhances the sealing effect at the valve core and prevents the medium from leaking from the valve core; the dustproof ring fitted on the top of the valve cover can prevent external dust, impurities and other contaminants from entering the valve body, keeping the inside of the valve body clean and avoiding contamination of the medium by contaminants. Attached Figure Description

[0022] Figure 1 This is an overall schematic diagram of a modular sanitary dual-guide single-seat straight-through control valve proposed in this utility model;

[0023] Figure 2 This is a schematic diagram of the valve core of a modular sanitary dual-guide single-seat straight-through control valve proposed in this utility model;

[0024] Legend: 1. Bottom cover; 2. Valve body; 3. Valve seat; 4. O-ring; 5. Valve core; 6. Star-shaped seal; 7. Valve cover; 8. Bushing; 9. Dust seal; Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. The utility model will be further described in detail below with reference to the accompanying drawings.

[0027] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0028] Example

[0029] like Figures 1 to 2 As shown, this embodiment provides a modular sanitary dual-guide single-seat straight-through control valve, which includes two sets of valve bodies 2 with opposite openings and arranged vertically. The lower valve body 2 is used for medium inlet, and the upper valve body 2 is used for medium outlet. The channel is S-shaped streamlined.

[0030] The lower valve body of the two sets of valve bodies is provided with a bottom cover 1, and a valve seat 3 is fixedly arranged between the two sets of valve bodies 2. The upper valve body is provided with a valve cover 7, and the lower valve body is provided with a bottom cover 1. Each module is fixed in pairs by external clamps.

[0031] The valve cover 7 is provided with a bushing 8 inside, and the valve seat 3, valve cover 7, and bushing 8 are provided with valve core 5. One end of the valve core 5 is located on the outside of the valve cover 7, and the valve core 5 passes through two sets of valve bodies 2.

[0032] The valve core 5 is a four-claw valve core, used to guide fluid and reduce vibration.

[0033] In this embodiment, the medium enters from the lower valve body, flows through the valve seat 3 along the S-shaped streamlined channel, and then flows out from the upper valve body; each module is quickly connected and fixed by clamps, which facilitates disassembly and assembly, ensuring stable delivery of the medium, and the modular design facilitates maintenance.

[0034] In this embodiment, the valve core 5 moves up and down within the bushing 8 to change the fluid flow area, thereby controlling the fluid flow rate; the four-claw structure guides the fluid, disperses the fluid impact force, and reduces vibration.

[0035] Specifically, O-rings 4 are fitted at the connection between the valve seat 3 and the upper and lower valve bodies.

[0036] As a preferred implementation, when the clamp is tightened, the O-ring is compressed to fill the gap, preventing the medium from leaking at the connection between the valve seat and the valve body.

[0037] Specifically, O-rings 4 are provided at the connection between the bottom cover 1 and the lower valve body, and at the connection between the valve cover 7 and the upper valve body.

[0038] It should be noted that the O-ring 4 is used to prevent the medium from leaking from the connection between the valve body and the bottom cover and valve cover.

[0039] Specifically, two sets of star-shaped sealing rings 6 are fitted between the valve core 5 and the valve cover 7.

[0040] As a preferred embodiment, the star-shaped sealing ring 6 is star-shaped and can be made of fluororubber to prevent the medium from leaking along the gap between the valve core 5 and the valve cover 7.

[0041] Specifically, a dustproof ring 9 is fitted on the top of the valve cover 7 to prevent external contamination of the valve body.

[0042] It should be noted that the dustproof ring 9 is used to block external dust and impurities from entering the valve body and prevent external contaminants from entering the valve body.

[0043] Specifically, the valve core 5 moves up and down inside the valve body 2 via the bushing 8 to control the fluid flow rate.

[0044] In this embodiment, the externally driven valve core 5 moves inside the bushing 8, causing the four-jaw valve core to move and change the flow area, thereby changing the fluid flow rate.

[0045] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A modular sanitary dual-guided single-seat straight-through control valve, characterized in that: It includes two sets of valve bodies (2) with opposite openings and arranged vertically, with the lower valve body (2) used for medium inlet and the upper valve body (2) used for medium outlet, and the channel is S-shaped streamlined. The lower valve body of the two sets of valve bodies is provided with a bottom cover (1), and a valve seat (3) is fixedly arranged between the two sets of valve bodies (2). The upper valve body is provided with a valve cover (7), and the lower valve body is provided with a bottom cover (1). Each module is fixed in pairs by external clamps. The valve cover (7) is provided with a bushing (8), and the valve seat (3) and the valve cover (7) and bushing (8) are provided with valve cores (5), and one end of the valve core (5) is located on the outside of the valve cover (7), and the valve core (5) passes through the two sets of valve bodies (2). The valve core (5) is a four-claw valve core, used to guide the fluid and reduce vibration.

2. The modular sanitary dual-guided single-seat straight-through control valve according to claim 1, characterized in that: O-rings (4) are fitted at the connection between the valve seat (3) and the upper and lower valve bodies.

3. The modular sanitary dual-guide single-seat straight-through control valve according to claim 2, characterized in that: O-rings (4) are provided at the connection between the bottom cover (1) and the lower valve body, and at the connection between the valve cover (7) and the upper valve body.

4. The modular sanitary dual-guide single-seat straight-through control valve according to claim 3, characterized in that: Two sets of star-shaped sealing rings (6) are fitted between the valve core (5) and the valve cover (7).

5. A modular sanitary dual-guide single-seat straight-through control valve according to claim 4, characterized in that: The valve cover (7) is fitted with a dustproof ring (9) on top to prevent external contamination of the valve body.

6. A modular sanitary dual-guided single-seat straight-through control valve according to claim 5, characterized in that: The valve core (5) moves up and down inside the valve body (2) via the bushing (8) to control the fluid flow rate.

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