High-strength wear-resistant cable

By designing high-strength wear-resistant bumps, lifting holes, and wire rope structures on the cable, the problem of external cable wear is solved, wear resistance and lifting stability are enhanced, and the service life of the cable is extended.

CN224036108UActive Publication Date: 2026-03-24ANHUI QIANYI SPECIAL CABLE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-17
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

Outdoor cables are prone to wear and tear on their outer sheath due to external friction during use, which in turn damages their internal structure. Existing protective measures are insufficient.

Method used

A high-strength wear-resistant cable was designed, which adopts a combination structure of high-strength wear-resistant bumps, lifting holes, inner bumps and steel wire ropes. The wear-resistant bumps rub against external objects before the outer sheath, the lifting holes are used for hoisting, the steel wire ropes improve the internal strength, and the inner and outer insulation layers and armor layers provide protection.

Benefits of technology

It improves the cable's abrasion resistance, prevents damage to the outer sheath, extends its service life, and ensures hoisting stability, avoiding breakage and internal damage.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224036108U_ABST
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Abstract

The utility model relates to a high-strength wear-resistant cable, which belongs to the technical field of cables and comprises a wire core, an outer sheath arranged on the outer side of the wire core and a wear-resistant mechanism arranged on the outer side of the outer sheath. The wear-resistant mechanism comprises a plurality of groups of high-strength wear-resistant bumps which are fixedly arranged on the outer wall of the cable core and are distributed in an array along the circumferential direction, lifting holes which are formed in the high-strength wear-resistant bumps, and a plurality of inner bumps which are fixedly arranged on the outer wall of the cable core and are positioned in the lifting holes. The cable can be hoisted on external large-scale mechanical equipment through the hoisting holes, the internal strength of the high-strength wear-resistant bumps can be improved through the steel wire ropes, and when the high-strength wear-resistant bumps are worn, the high-strength wear-resistant bumps can be rubbed with external objects through the internal bumps, so that an external wrapping layer of the cable is not easy to damage due to friction, and the service life of the cable is prolonged. The external strength of the cable is improved and the service life of the cable is prolonged.
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Description

Technical Field

[0001] This utility model belongs to the field of cable technology, specifically relating to a high-strength wear-resistant cable. Background Technology

[0002] A cable is a conductor made of one or more insulated conductors and an outer insulating protective layer, primarily used to transmit electricity or information from one point to another. Cables typically consist of several or groups of conductors, each group insulated from the others, often twisted together around a central core, and covered entirely by a highly insulating outer layer. Types of cables include power cables, control cables, compensating cables, shielded cables, high-temperature cables, computer cables, signal cables, coaxial cables, fire-resistant cables, marine cables, mining cables, and aluminum alloy cables. They all consist of single or multiple strands of conductors and an insulating layer, used to connect circuits, electrical appliances, etc.

[0003] Some existing cables are used outdoors. Due to the installation location, outdoor cables often come into contact with the outside environment and rub against each other, which can easily lead to excessive wear of the outer sheath and damage to the cable due to internal exposure. The protection against external friction is not adequate. In response to this, this application proposes a high-strength wear-resistant cable. Utility Model Content

[0004] The purpose of this invention is to provide a high-strength, wear-resistant cable to solve the above-mentioned problems.

[0005] This utility model achieves the above objectives through the following technical solutions:

[0006] A high-strength abrasion-resistant cable includes a conductor, an outer sheath disposed on the outside of the conductor, and an abrasion-resistant mechanism disposed on the outside of the outer sheath. The abrasion-resistant mechanism includes a plurality of sets of high-strength abrasion-resistant protrusions fixedly disposed on the outer wall of the conductor and arranged in a circumferential array, lifting holes opened in the high-strength abrasion-resistant protrusions, and a plurality of inner protrusions fixedly disposed on the outer wall of the conductor and located in the lifting holes. A steel wire rope extending to the outer sheath at both ends is fixedly disposed in the high-strength abrasion-resistant protrusions.

[0007] By adopting the above technical solution, the high-strength wear-resistant bumps can rub against external objects before the outer sheath, thereby improving the wear resistance of the cable. The lifting holes can be used to suspend the cable on large external machinery. The steel wire rope can improve the internal strength of the high-strength wear-resistant bumps, making it less likely for the high-strength wear-resistant bumps to break due to excessive force after the cable is suspended. When the high-strength wear-resistant bumps are worn, the inner bumps can rub against external objects, making it less likely for the cable to be damaged due to friction.

[0008] As a further optimization of this utility model, the wire core includes a conductor, an inner insulation layer, and a shielding layer arranged sequentially from the inside out.

[0009] By adopting the technical scheme, the inner insulation layer can insulate and protect the conductor, and the shielding layer can shield and protect the conductor, so that external signals are less likely to interfere with the conductor.

[0010] As a further optimization scheme of the utility model, the inner sheath is provided with a filling layer filled in the gap between the inner wall of the inner sheath and the outer wall of the core.

[0011] By adopting the technical scheme, the inner sheath can protect the inside of the cable, and the filling layer can fill the gap in the inside of the cable, thereby improving the compression resistance and mechanical strength of the cable.

[0012] As a further optimization scheme of the utility model, the outer wall of the inner sheath is fixedly provided with an armor layer.

[0013] By adopting the technical scheme, the armor layer has the advantages of protecting the cable, enhancing the mechanical strength, and grounding protection.

[0014] As a further optimization scheme of the utility model, the gap between the inner wall of the outer sheath and the outer wall of the armor layer is fixedly provided with an outer insulation layer.

[0015] By adopting the technical scheme, the outer sheath can protect the inside of the cable, and the double-layer insulation protection of the outer insulation layer and the inner insulation layer can improve the insulation effect of the cable.

[0016] As a further optimization scheme of the utility model, the inner wall of the outer sheath is fixedly provided with a plurality of annular steel belts embedded in the inner insulation layer, and the two ends of the steel wire rope are fixedly connected with the outer wall of the annular steel belt.

[0017] By adopting the technical scheme, the annular steel belt can connect the inside of the cable and the steel wire rope, and support the hoisted cable by the annular steel belt, so that the hoisted cable is less likely to break and fall off.

[0018] The utility model has the advantages of:

[0019] 1. The high-strength wear-resistant protrusions are arranged first to rub against external objects, thereby improving the wear resistance of the cable, the lifting holes can be used to hoist the cable on large-scale mechanical equipment in the external environment, the installation is convenient, the steel wire rope can improve the internal strength of the high-strength wear-resistant protrusions, so that the high-strength wear-resistant protrusions are less likely to break due to excessive stress after the cable is hoisted, and the inner protrusions can rub against external objects after the high-strength wear-resistant protrusions are worn, so that the cable is less likely to cause damage to the external wrapping layer due to friction, thereby improving the external strength of the cable and prolonging the service life of the cable.

[0020] 2, through the annular steel belt can be connected to the cable inside and steel wire rope, and by the annular steel belt to the hoisting cable support, make the cable hoisting not easy to break off, the outer insulation layer can separate the armored layer and annular steel belt, and the annular steel belt is wrapped and fixed, improve the insulation effect of the cable. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 is the overall structure of the present application schematic diagram;

[0022] Figure 2 is the overall structure of the present application front view cross section;

[0023] Figure 3 is the internal schematic diagram of the core of the present application;

[0024] Figure 4 is the present application Figure 2 A structure enlarged view.

[0025] Figure: 1, the core; 11, the conductor; 12, the inner insulation layer; 13, the shielding layer; 2, the outer sheath; 3, high strength wear-resistant convex block; 31, lifting hole; 32, inner convex block; 33, steel wire rope; 4, inner sheath; 5, filling layer; 6, armored layer; 7, outer insulation layer; 71, annular steel belt. DETAILED DESCRIPTION

[0026] The following detailed description of the application will be further described in conjunction with the drawings, it is necessary to point out here that the following detailed description is only used to further illustrate the application, can not be understood as limiting the scope of the application, the skilled person in the art can make some non-essential improvements and adjustments to the application according to the above application content.

[0027] EMBODIMENT

[0028] As Figures 1-4 shown, a kind of high strength wear-resistant cable, including core 1, outer sheath 2 and wear-resistant mechanism, core 1 includes the conductor 11, inner insulation layer 12 and shielding layer 13 sequentially arranged from inside to outside, wherein the conductor 11 can be copper and other materials with excellent conductivity, inner insulation layer 12 can be polyvinyl chloride and other materials with good electrical insulation performance, shielding layer 13 can be woven from copper wire and tinned copper wire and other materials, inner insulation layer 12 can be insulated protection to the conductor 11, shielding layer 13 can be shielded protection to the conductor 11, so that external signal is not easy to cause interference to the conductor 11.

[0029] As Figures 1-2As shown, the outer side of the core 1 is provided with an inner sheath 4, and the gap between the inner wall of the inner sheath 4 and the outer wall of the core 1 is filled with a filling layer 5. The inner sheath 4 can be made of polyethylene or other materials with good heat resistance and weather resistance. The filling layer 5 can be made of polyolefin or other materials. The inner sheath 4 can protect the inside of the cable, and the filling layer 5 can fill the gap inside the cable, improve the compression resistance and mechanical strength of the cable, and prevent moisture, oxygen and other external substances from entering the inside of the cable.

[0030] As shown in Figures 1-2 , the outer wall of the inner sheath 4 is fixedly provided with an armor layer 6. The armor layer 6 can be made of steel belt material. The armor layer 6 has the advantages of protecting the cable, enhancing the mechanical strength, and grounding protection.

[0031] As shown in Figures 1-2 , the outer sheath 2 is provided on the outer side of the core 1. The outer sheath 2 is fixedly provided with an outer insulation layer 7 in the gap between the inner wall of the outer sheath 2 and the outer wall of the armor layer 6. The material of the outer sheath 2 can be the same as that of the inner sheath 4, and the material of the outer insulation layer 7 can be the same as that of the inner insulation layer 12. The outer sheath 2 can protect the inside of the cable, and the double insulation protection of the outer insulation layer 7 and the inner insulation layer 12 can improve the insulation effect of the cable.

[0032] As shown in Figure 1 , Figure 2 and Figure 4 , the wear-resistant mechanism is provided on the outer side of the outer sheath 2. The wear-resistant mechanism includes a plurality of groups of high-strength wear-resistant protrusions 3 fixedly arranged on the outer wall of the core 1 and distributed in a circumferential direction, a hanging hole 31 formed in the high-strength wear-resistant protrusion 3, and a plurality of inner protrusions 32 fixedly arranged on the outer wall of the core 1 and located in the hanging hole 31. The high-strength wear-resistant protrusion 3 is fixedly provided with a steel wire rope 33 extending into the outer sheath 2 at both ends. The high-strength wear-resistant protrusion 3 and the inner protrusion 32 can be made of high-strength wear-resistant rubber or other high-strength wear-resistant materials. The steel wire rope 33 can be a thin steel wire rope.

[0033] The protruding high-strength wear-resistant protrusion 3 can rub against external objects before the outer sheath 2, thereby improving the wear resistance of the cable. The cable can be buried underground or hung on large external mechanical equipment by passing through the hanging hole 31 of the cable, which is convenient to install and has a wide range of applications. The steel wire rope 33 can improve the internal strength of the high-strength wear-resistant protrusion 3, so that the high-strength wear-resistant protrusion 3 is not easy to break due to excessive stress after the cable is hung. When the high-strength wear-resistant protrusion 3 is worn, the inner protrusion 32 can rub against external objects, further improving the wear resistance of the cable.

[0034] As shown in Figure 2 and Figure 4As shown, the outer sheath 2 is internally fixed with a plurality of annular steel belts 71 embedded in the outer insulation layer 7, the steel wire rope 33 is fixedly connected between the two ends and the outer wall of the annular steel belt 71, the annular steel belt 71 can connect the inside of the cable and the steel wire rope 33, and support the hoisted cable by the annular steel belt 71, so that the hoisted cable is not easy to break and fall off, the outer insulation layer 7 can separate the armored layer 6 and the annular steel belt 71, so that the armored layer 6 and the annular steel belt 71 will not affect each other, and the outer insulation layer 7 can also wrap and fix the annular steel belt 71.

[0035] It should be noted that the high-strength wear-resistant cable, when the cable rubs with external objects, the protruding high-strength wear-resistant convex block 3 can rub with external objects before the outer sheath 2, and when the high-strength wear-resistant convex block 3 is worn, the inner convex block 32 can rub with external objects, further improving the wear resistance of the cable, so that the cable is not easy to be damaged due to friction, improving the external strength of the cable, and prolonging the service life of the cable.

[0036] And the lifting hole 31 can hoist the cable on a large mechanical equipment in the outside world, which is convenient to install, the steel wire rope 33 can improve the internal strength of the high-strength wear-resistant convex block 3, so that the high-strength wear-resistant convex block 3 is not easy to break due to excessive stress after hoisting the cable, and the annular steel belt 71 can connect the inside of the cable and the steel wire rope 33, and support the hoisted cable by the annular steel belt 71, so that the hoisted cable is not easy to break and fall off.

[0037] The above-described embodiments only express several embodiments of the present application, which are described in detail and specifically, but should not be understood as limiting the scope of the present application. It should be noted that for ordinary skilled in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which are within the scope of protection of the present application.

Claims

1. A high-strength abrasion-resistant cable, comprising a conductor (1), an outer sheath (2) disposed outside the conductor (1), and an abrasion-resistant mechanism disposed outside the outer sheath (2), characterized in that: The wear-resistant mechanism includes several sets of high-strength wear-resistant protrusions (3) fixedly arranged on the outer wall of the core (1) and distributed in a circumferential array, lifting holes (31) opened in the high-strength wear-resistant protrusions (3), and several inner protrusions (32) fixedly arranged on the outer wall of the core (1) and located in the lifting holes (31). A steel wire rope (33) extending to the outer sheath (2) at both ends is fixedly arranged in the high-strength wear-resistant protrusions (3).

2. The high-strength wear-resistant cable according to claim 1, characterized in that: The core (1) includes a conductor (11), an inner insulation layer (12), and a shielding layer (13) arranged sequentially from the inside out.

3. The high-strength wear-resistant cable according to claim 1, characterized in that: The outer side of the core (1) is provided with an inner sheath (4), and the gap between the inner wall of the inner sheath (4) and the outer wall of the core (1) is filled with a filling layer (5).

4. A high-strength wear-resistant cable according to claim 3, characterized in that: The outer wall of the inner sheath (4) is fixedly provided with an armor layer (6).

5. A high-strength wear-resistant cable according to claim 4, characterized in that: An outer insulating layer (7) is fixedly provided in the gap between the inner wall of the outer sheath (2) and the outer wall of the armor layer (6).

6. A high-strength wear-resistant cable according to claim 5, characterized in that: The inner wall of the outer sheath (2) is fixedly provided with a number of annular steel strips (71) embedded in the outer insulation layer (7), and the two ends of the wire rope (33) are fixedly connected to the outer wall of the annular steel strips (71).