Automatic cleaning equipment for cable annealing
By combining tilting guidance and a cleaning mechanism, the problems of poor sealing and cleaning effect in cable cleaning are solved, achieving efficient, non-porous sealing cleaning effect and resource recycling.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2026-03-24
AI Technical Summary
In existing cable cleaning technologies, the cleaning tank needs to have holes made in the side wall to guide the cable, which leads to sealing problems and is not effective in cleaning highly adhesive residues.
An inclined guiding mechanism is used to guide the cable into the cleaning tank, and a cleaning mechanism is set up in the tank. During the movement of the cable, the surface residue is wiped off by the cleaning mechanism, and the cleaning effect is improved by combining it with a circulating cleaning fluid system.
No holes need to be drilled in the side wall of the cleaning tank, which significantly improves the cleaning effect, especially for highly adhesive residues. The cleaning solution can be recycled, saving resources.
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Figure CN224036134U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to copper aluminum and other metal cable cleaning technical field, especially relates to a cable annealing automatic cleaning equipment. BACKGROUND
[0002] The copper, aluminum or copper-clad aluminum wire material commonly used in cable is reduced in cross section, increased in length and improved in strength by passing through the die hole of one or several stretching dies at normal temperature by using a wire drawing machine. The drawing process has obvious effect. Not only can accurate size, smooth surface and complex cross section shape products be obtained, but also the length and diameter of the drawn product can be drawn as required, and the cross section can remain completely consistent throughout the length. At the same time, the drawing can also improve the mechanical properties of the wire and cable product.
[0003] After the cable monofilament is drawn, it will also be annealed or subjected to other heat treatment process. The copper, aluminum or copper-clad aluminum monofilament is heated to a certain temperature to improve the toughness of the monofilament and reduce the strength of the monofilament in the form of recrystallization, so as to prevent oxidation of the copper wire and meet the requirements of the cable for the conductive core. After the annealing process, the cable generally needs to be cleaned to remove the residues remaining on the surface of the cable, so that the cable is clean and smooth.
[0004] In the existing cable cleaning technology, a hole is opened in the side wall of the cleaning tank, and the cable is guided into the cleaning tank from the hole perpendicular to the side wall of the cleaning tank. The cable is soaked or washed in the cleaning tank to clean the residues on the surface of the cable. This process requires opening a hole in the cleaning tank, and also needs to solve the technical problem of sealing the hole in the cleaning tank. Moreover, no cleaning mechanism is provided in the cleaning tank, and the cable is simply soaked or washed. For residues with strong adhesion, the cleaning effect is not strong. For example, the Chinese patent with publication number "CN 106011903A" discloses a copper-clad copper composite wire material circulating surface alkaline cleaning device. The device has the above technical problems. CONTENT OF THE UTILITY MODEL
[0005] The main purpose of the utility model is to provide a cable annealing automatic cleaning equipment to solve the technical problems raised in the background art.
[0006] To achieve the above-mentioned purpose, the utility model provides a cable annealing automatic cleaning equipment, which comprises 1, a cleaning tank, a cleaning mechanism and a guiding mechanism. The guiding mechanism is used to guide the cable into the cleaning tank from the tank opening of the cleaning tank in an inclined posture. The cleaning mechanism is arranged in the cleaning tank and is sleeved outside the cable. The cleaning mechanism moves relative to the cable to clean the cable. Wherein
[0007] The guiding mechanism comprises a guiding block and a containing groove. The guiding block is arranged in the cleaning tank. The containing groove is inclined relative to the cleaning tank and is arranged on the guiding block, and the cable is contained in the containing groove.
[0008] In an alternative embodiment, the cleaning mechanism comprises a cleaning block, a through hole and a first wiping layer, the through hole is formed on the cleaning block and the first wiping layer is accommodated in the through hole, the first wiping layer is sleeved on the outside of the cable and moves relative to the cable.
[0009] In an alternative embodiment, the guiding mechanism further comprises a pressing block, the pressing block is arranged on the guiding block and is in contact with the cable to limit the cable in the accommodating groove.
[0010] In an alternative embodiment, the cable annealing automatic cleaning device further comprises a drying mechanism, the drying mechanism is arranged on the outside of the cable and is in contact with the cable and moves relative to the cable to dry the cable.
[0011] In an alternative embodiment, the drying mechanism comprises a wiping block and a second wiping layer, the second wiping layer is arranged on the wiping block, the second wiping layer is arranged on the outside of the cable and is in contact with the cable and moves relative to the cable.
[0012] In an alternative embodiment, the cable annealing automatic cleaning device further comprises a circulating system, the circulating system is communicated with the cleaning pool to circulate the cleaning liquid.
[0013] In an alternative embodiment, the circulating system comprises a water storage pool, a water inlet pipe, a return pipe and a water pump, the water inlet pipe is communicated with the water storage pool and extends from the water storage pool to the upper side of the cable, the return pipe is communicated with the water storage pool and the cleaning pool, and the water pump is arranged on the water inlet pipe.
[0014] In an alternative embodiment, in the longitudinal direction, the communicating opening of the return pipe and the cleaning pool is lower than the outlet of the annealing mechanism to prevent the cleaning liquid from entering the annealing mechanism from the outlet.
[0015] In an alternative embodiment, the water inlet pipe is provided with a spraying opening, the spraying opening is used to spray the cleaning liquid on the cable.
[0016] In an alternative embodiment, the cable annealing automatic cleaning device further comprises a supporting column, the supporting column is arranged at the bottom of the cleaning pool to support the cleaning pool.
[0017] Compared with the prior art, the utility model has the following technical effects:
[0018] The cable annealing automatic cleaning equipment sets a guide mechanism, and guides the cable to enter a cleaning tank obliquely from a tank opening of the cleaning tank, and does not need to open a hole in the side wall of the cleaning tank to guide the cable to enter the cleaning tank vertically to the side wall of the cleaning tank, so that the cleaning liquid in the cleaning tank cannot leak, and the sealing problem of the hole does not need to be handled; the cleaning mechanism is arranged in the cleaning tank, and the cable can move through the cleaning mechanism, in the cable conveying process, the cleaning mechanism wipes the outer surface of the cable, and residual matters attached to the cable are wiped clean, so that the cleaning effect on the cable is better. BRIEF DESCRIPTION OF DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced. Obviously, the drawings in the following description only show some embodiments of the present application, and other drawings can be obtained according to the structures shown in the drawings without creative labor for those skilled in the art.
[0020] Figure 1 It is a structural schematic view of the cable annealing automatic cleaning equipment of the present application.
[0021] Figure 2 It is a top view of the cable annealing automatic cleaning equipment of the present application.
[0022] Figure 3 It is a sectional view in the V-V direction. Figure 2
[0023] Figure 4 It is an enlarged view of the A part. Figure 3
[0024] Figure 5 It is an enlarged view of the B part. Figure 3
[0025] Explanation of reference numerals:
[0026]
[0027]
[0028] The implementation, functional features and advantages of the present application will be further described with reference to the embodiments and the drawings. DETAILED DESCRIPTION
[0029] With reference to the accompanying drawings, the technical solutions in the embodiments of the present application will be clearly and completely described below, obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.
[0030] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present application are only used to explain the relative positional relationship, movement condition, etc. between components in a certain specific posture (as shown in the drawings), and if the specific posture changes, the directional indications will also change accordingly.
[0031] In addition, the description of "first", "second" and the like in the present application is only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include at least one of the features. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the realization of the ordinary skilled in the art, when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, nor within the scope of protection required by the present application.
[0032] With reference to Figures 1-5 The present application provides a cable annealing automatic cleaning equipment 100.
[0033] In the embodiments of the present application, the cable annealing automatic cleaning equipment 100 comprises a cleaning pool 1, a cleaning mechanism 2 and a guide mechanism 3, the guide mechanism 3 is arranged in the cleaning pool 1 and communicates with the annealing mechanism 200, the cleaning mechanism 2 is arranged in the cleaning pool 1 and is used for cleaning the cable 300; wherein the guide mechanism 3 is arranged obliquely relative to the cleaning pool 1, the cable 300 is guided from the pool opening 101 of the cleaning pool 1 to the inside of the cleaning pool 1 in an inclined posture, and the cable 300 is movably arranged on the inside of the cleaning mechanism 2 and in contact with the cleaning mechanism 2.
[0034] Specifically, the cable 300 is transported out of the outlet 210 of the annealing mechanism 200 after the annealing process, and there is annealing residue on the cable 300. The guide mechanism 3 is arranged obliquely relative to the cleaning pool 1, and can guide the cable 300 from the annealing mechanism 200 to a deeper position in the cleaning pool 1 through the pool opening 101 on the upper side of the cleaning pool 1. Unlike the conventional cleaning process, the cable 300 is guided into the cleaning pool 1 through a hole punched in the side wall of the cleaning pool 1, so as to avoid new technical problems caused by the punching, such as the process flow of punching and the technical problem of sealing.
[0035] The cleaning mechanism 2 is arranged in the cleaning pool 1 and located at the bottom of the cleaning pool 1, so that the cable 300 can be fully soaked in the cleaning liquid to enhance the cleaning effect. After the cable 300 enters the cleaning pool 1 from the annealing mechanism 200, it passes through the cleaning mechanism 2 and continues to be transported forward, so that the cable 300 can move relative to the cleaning mechanism 2. The cleaning mechanism 2 cleans the cable 300 in the cleaning pool 1. Compared with the cleaning process of only soaking or spraying the cleaning liquid on the cable 300, the cleaning mechanism 2 is arranged in the cleaning pool 1, and the cable 300 is soaked in the cleaning liquid during the transportation process, and the cleaning mechanism 2 cleans the cable 300 at the same time, so that the cable 300 has a better cleaning effect. In a specific application, the material of the cable 300 is a metal material, including but not limited to a copper cable, an aluminum cable or a copper-clad aluminum cable.
[0036] In an embodiment of the utility model, the cleaning mechanism 2 includes a cleaning block 201, a via hole 202 and a first wiping layer 203. The via hole 202 is arranged on the cleaning block 201 and accommodates the first wiping layer 203. The cable 300 is movably arranged on the inner side of the first wiping layer 203 and in contact with the first wiping layer 203. The cleaning block 201 is arranged at a deeper position in the cleaning pool 1, such as the bottom of the cleaning pool 1, so that the cable 300 can be fully soaked in the cleaning liquid. The first wiping layer 203 wipes the cable 300 during the transportation process of the cable 300, and the residue on the cable 300 is wiped clean. The first wiping layer 203 can be made of soft materials such as soft glue, velvet or cloth, so as to achieve the wiping effect and avoid damaging the cable 300.
[0037] In an embodiment of the utility model, guide mechanism 3 includes guide block 301, accommodation groove 302 and press block 303, guide block 301 sets up in cleaning pool 1 and is in contact with annealing mechanism 200, and is relatively cleaning pool 1 is arranged obliquely, accommodation groove 302 is relatively cleaning pool 1 is obliquely opened on guide block 301 and is communicated annealing mechanism 200's outlet 210, and cable 300 is housed in, press block 303 sets up on guide block 301 and is in contact with cable 300 to restrict cable 300 in accommodation groove 302, avoid cable 300 to shift in the conveying process, make cable 300 in disorder. It can be understood that the present application has multiple press blocks 303, multiple press blocks 303 press cable 300 together, restrict cable 300 in accommodation groove 302, improve the restriction effect of cable 300.
[0038] It can be understood that the number of cables 300, accommodation grooves 302, vias 202 and first wiping layers 203 is greater than 1 respectively, and corresponding layout is performed, multiple cables 300 are cleaned simultaneously, and production efficiency is greatly improved.
[0039] In an embodiment of the utility model, cable annealing automatic cleaning equipment 100 further includes dry cleaning mechanism 4, dry cleaning mechanism 4 can be arranged on the side wall of cleaning pool 1, or can be arranged on the top surface of the side wall of cleaning pool 1, cable 300 is movably arranged inside dry cleaning mechanism 4, and dry cleaning mechanism 4 is used to wipe dry cable 300.
[0040] In an embodiment of the utility model, dry cleaning mechanism 4 includes wiping block 401 and second wiping layer 402, second wiping layer 402 is arranged on wiping block 401, and cable 300 is movably arranged inside second wiping layer 402 and in contact with second wiping layer 402. Wiping block 401 is arranged on the top surface of the side wall of cleaning pool 1, second wiping layer 402 can be made of soft materials such as plush or cloth, and cable 300 can pass through second wiping layer 402. In the continuous conveying process of cable 300, second wiping layer 402 can wipe dry the water on cable 300. Further, second wiping layer 402 is arranged obliquely relative to wiping block 401 in the conveying direction of cable 300, and the inclination angle value of second wiping layer 402 is equal to the inclination angle value of cable 300 relative to the bottom of cleaning pool 1, so as to ensure that second wiping layer 402 can fully wipe dry cable 300. After passing through dry cleaning mechanism 4, cable 300 continues to be conveyed to the next process mechanism.
[0041] In an embodiment of the utility model, cable annealing automatic cleaning equipment 100 further includes circulation system 5, and circulation system 5 is communicated with cleaning pool 1 and is used to circulate the cleaning liquid. Circulation system 5 can make the cleaning liquid in cleaning pool 1 flow circularly, enhance the fluidity of the cleaning liquid, and take away most of the heat generated after cleaning cable 300 after annealing, thereby improving the cleaning effect of the cleaning liquid on cable 300.
[0042] In an embodiment of the present application, the circulating system 5 comprises a water storage tank 501, a water inlet pipe 502, a backflow pipe 503 and a water pump 504, the water inlet pipe 502 is communicated with the water storage tank 501 and extends from the water storage tank 501 to the upper side of the cable 300, the backflow pipe 503 is communicated with the water storage tank 501 and the cleaning tank 1, and the water pump 504 is arranged on the water inlet pipe 502. Specifically, in the direction of the cable 300 conveying, the water inlet pipe 502 is located between the cleaning mechanism 2 and the drying mechanism 4, the water pump 504 draws the cleaning liquid in the water storage tank 501 through the water inlet pipe 502, the water inlet pipe 502 sprays the cleaning liquid on the cable 300 conveying to the drying mechanism 4 after cleaning, and the cable 300 is washed again, thereby improving the cleaning effect, and the spraying of the cleaning liquid can reduce the temperature of the cleaning liquid.
[0043] The sprayed cleaning liquid falls into the cleaning tank 1 and accumulates, the accumulated cleaning liquid completely soaks the cleaning mechanism 2, and thus the cleaning mechanism 2 can fully clean the cable 300. When the cleaning liquid accumulates to a certain amount, the liquid surface exceeds the communication port 6 of the backflow pipe 503 and the cleaning tank 1, the cleaning liquid in the cleaning tank 1 flows back to the water storage tank 501 through the backflow pipe 503, and the circulation of the cleaning liquid on the cable annealing automatic cleaning equipment 100 is completed. Further, an intercepting layer such as a net or cloth can be arranged on the water inlet pipe 502 to intercept the residues washed from the cable 300, so as to avoid the residues from entering the water inlet pipe 502 again and affecting the cleaning of the cable 300.
[0044] In an embodiment of the present application, in the longitudinal direction, the communication port 6 of the backflow pipe 503 and the cleaning tank 1 is lower than the outlet port 210, so as to prevent the cleaning liquid from entering the annealing mechanism 200 from the outlet port 210. The longitudinal direction refers to the direction from the pool opening of the cleaning tank to the pool bottom of the cleaning tank.
[0045] In an embodiment of the present application, the water inlet pipe 502 is provided with a spray port 505, the spray port 505 is used for spraying the cleaning liquid on the cable 300, and the spray port 505 is correspondingly arranged on each cable 300, so as to increase the water pressure of the sprayed cleaning liquid and improve the spraying effect.
[0046] In an embodiment of the present application, the cable annealing automatic cleaning equipment 100 further comprises four supporting columns 7, the four supporting columns 7 are arranged at the four corner accessories of the bottom of the cleaning tank 1, and are used for supporting the cleaning tank 1.
[0047] In the specific application of the present application, the cable is conveyed into the accommodating groove on the guide block after annealing through the outlet, the pressing block presses the cable to limit it in the accommodating groove, the cable is continuously conveyed to the cleaning mechanism arranged in the cleaning pool, and continuously conveyed through the first wiping layer of the cleaning mechanism, the cable is cleaned by the first wiping layer while soaking in the cleaning liquid, after cleaning, the cable is conveyed to the drying mechanism, and passes through the second wiping layer to wipe off the water on the cable.
[0048] At the same time, the water pump draws the cleaning liquid in the cleaning pool through the water inlet pipe, the water inlet pipe sprays the cleaning liquid on the cable conveyed to the drying mechanism after cleaning, and the cable is flushed again, the sprayed cleaning liquid falls into the cleaning pool and accumulates, the accumulated cleaning liquid completely soaks the cleaning mechanism, so that the cleaning mechanism can fully clean the cable. When the cleaning liquid accumulates to a certain amount, the liquid level exceeds the communication port of the backflow pipe and the cleaning pool, the cleaning liquid in the cleaning pool flows back to the storage pool through the backflow pipe, and the circulation of the cleaning liquid on the cable annealing automatic cleaning equipment is completed.
[0049] The above is only the preferred embodiment of the present application, and does not limit the patent range of the present application, and any equivalent structural transformation made under the inventive concept of the present application, or direct / indirect application in other related technical fields is included in the patent protection range of the present application.
Claims
1. An automatic cleaning device for cable annealing, characterized in that, include: The system includes a cleaning tank, a cleaning mechanism, and a guiding mechanism. The guiding mechanism guides the cable at an angle from the opening of the cleaning tank into the cleaning tank. The cleaning mechanism is disposed inside the cleaning tank and sleeved on the outside of the cable. The cleaning mechanism moves relative to the cable to clean it. The guiding mechanism includes a guide block and a receiving groove. The guide block is disposed in the cleaning pool, and the receiving groove is inclined relative to the cleaning pool and opened on the guide block to accommodate the cable.
2. The automatic cable annealing cleaning equipment as described in claim 1, characterized in that, The cleaning mechanism includes a cleaning block, a through hole, and a first wiping layer. The through hole is formed on the cleaning block and houses the first wiping layer. The first wiping layer is sleeved on the outside of the cable and moves relative to the cable.
3. The automatic cable annealing cleaning equipment as described in claim 2, characterized in that, The guiding mechanism also includes a pressure block disposed on the guide block and in contact with the cable to confine the cable within the receiving groove.
4. The automatic cable annealing cleaning equipment as described in claim 3, characterized in that, It also includes a dry cleaning mechanism, which is located on the outside of the cable and in contact with the cable, and moves relative to the cable to dry the cable.
5. The automatic cable annealing cleaning equipment as described in claim 4, characterized in that, The dry cleaning mechanism includes a wiping block and a second wiping layer. The second wiping layer is disposed on the wiping block, and is disposed on the outside of the cable and in contact with the cable, and moves relative to the cable.
6. The automatic cable annealing cleaning equipment as described in claim 5, characterized in that, It also includes a circulation system connected to the cleaning tank for recycling the cleaning solution.
7. The automatic cable annealing cleaning equipment as described in claim 6, characterized in that, The circulation system includes a water storage tank, an inlet pipe, a return pipe, and a water pump. The inlet pipe connects to the water storage tank and extends from the water storage tank to the upper side of the cable. The return pipe connects the water storage tank and the cleaning tank. The water pump is installed on the inlet pipe.
8. The automatic cable annealing cleaning equipment as described in claim 7, characterized in that, In the longitudinal direction, the connection port between the return pipe and the cleaning tank is lower than the outlet of the annealing mechanism to prevent the cleaning fluid from entering the annealing mechanism from the outlet.
9. The automatic cable annealing cleaning equipment as described in claim 7, characterized in that, The water inlet pipe is equipped with a spray nozzle, which is used to spray cleaning solution onto the cable.
10. An automatic cable annealing cleaning device as described in any one of claims 1 to 9, characterized in that, It also includes support columns, which are located at the bottom of the cleaning tank to support the cleaning tank.
Citation Information
Patent Citations
Cyclic purifying surface alkali cleaning device for copper-coated copper composite wire
CN106011903A