Integrated photovoltaic module laminated frame

Abstract

The utility model discloses an integrated photovoltaic module laminated frame which comprises a rectangular outer frame, a plurality of separation rods are arranged in an area surrounded by the rectangular outer frame, the separation rods divide the area surrounded by the rectangular outer frame into a plurality of sub-areas arranged in the length direction of the rectangular outer frame, four outer vertex angles of the rectangular outer frame are provided with corner protectors, and the corner protectors are connected with the rectangular outer frame. The angle bead comprises an inward-concave right-angle face and a curved face arching in the direction away from the right-angle face, the outer vertex angle of the rectangular outer frame is attached to the right-angle face, and the curved face extends from one end of the right-angle face to the other end of the right-angle face along a curve path. As the integrated structure, the plurality of sub-areas can respectively accommodate the laminated pieces, when the laminated frame descends along with the laminating machine, the laminated frames do not need to be manually placed one by one, and the protective corners at the outer top corners of the laminated frames are provided with the convex curved surfaces, so that sharp corners are avoided, and a silica gel plate of the laminating machine is prevented from being scratched.

Description

TECHNICAL FIELD

[0001] The utility model relates to photovoltaic laminating equipment technical field, concretely relates to integrated photovoltaic module laminating frame. BACKGROUND

[0002] The laminated part of the photovoltaic module is the composite layer formed by stacking the front transparent cover plate, the front adhesive film, the cell string, the rear adhesive film and the rear cover plate and then pressing under high temperature. When laminating, the laminated part is protected by the rectangular laminating frame placed around it. Before the laminated part is transported into the laminating machine by the conveying mechanism, the laminating frame needs to be placed around each laminated part manually, which is inefficient.

[0003] Therefore, the laminating frame can be made into an integrated type, and the laminating frame is installed on the upper chamber of the laminating machine. The integrated laminating frame can be released around the laminated part as the upper chamber of the laminating machine descends during the laminating process. Since the integrated laminating frame is installed on the laminating machine, the top corners of the laminating frame inevitably scratch the silicone plate also installed on the upper chamber of the laminating machine. SUMMARY

[0004] To solve at least one technical problem of the prior art, the utility model provides an integrated photovoltaic module laminating frame.

[0005] The integrated photovoltaic module laminating frame of the utility model comprises a rectangular outer frame, a plurality of partition rods in the area surrounded by the rectangular outer frame, the partition rods divide the area surrounded by the rectangular outer frame into a plurality of sub-areas arranged in the length direction of the rectangular outer frame, and a corner guard is arranged at each outer corner of the rectangular outer frame. The corner guard comprises a concave right-angled surface and a curved surface arched away from the right-angled surface. The outer corner of the rectangular outer frame is attached to the right-angled surface, and the curved surface extends from one end of the right-angled surface to the other end of the right-angled surface along a curved path. As an integrated structure, the plurality of sub-areas can accommodate laminated parts respectively, and the laminating frame does not need to be placed manually one by one when the laminating machine descends. The corner guard of the outer corner of the laminating frame has a convex curved surface to avoid using sharp corners and prevent scratching the silicone plate of the laminating machine.

[0006] In some embodiments, the right-angled surface comprises a first inner side surface and a second inner side surface perpendicular to each other, the curved surface extends from the end of the first inner side surface away from the second inner side surface to the end of the second inner side surface away from the first inner side surface along a curved path, and the curved path is arched away from the outer corner of the rectangular outer frame.

[0007] In some embodiments, the corner guard is provided with a first through hole and a second through hole. The first through hole penetrates the curved surface and the first inner side surface in a direction perpendicular to the first inner side surface, and the second through hole penetrates the curved surface and the second inner side surface in a direction perpendicular to the second inner side surface. The first through hole and the second through hole are suitable for installing the bolts connecting the corner guard and the rectangular outer frame.

[0008] In some embodiments, the first through hole and the second through hole are countersunk holes, and a bolt for connecting the corner guard and the rectangular frame is arranged in each of the first through hole and the second through hole. The countersunk hole can hide the bolt in the through hole, avoiding the bolt from scratching the silica gel plate.

[0009] In some embodiments, the rectangular frame comprises a pair of long rods and a pair of short rods, and the outer side surface of the long rod and the outer side surface of the short rod are respectively provided with a connecting groove.

[0010] In some embodiments, the long rod and the short rod are respectively made of aluminum alloy profiles.

[0011] In some embodiments, the partition rod is detachably connected with the rectangular frame.

[0012] In some embodiments, the curved path is a circular arc path. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 Structure diagram of an integrated photovoltaic module laminated frame according to some embodiments of the present disclosure;

[0014] Figure 2 Structure diagram of a corner guard of an integrated photovoltaic module laminated frame according to some embodiments of the present disclosure;

[0015] Figure 3 Structure diagram of a rectangular frame of an integrated photovoltaic module laminated frame according to some embodiments of the present disclosure. DETAILED DESCRIPTION

[0016] In order to make the personnel in the technical field better understand the scheme of the present application, the technical scheme in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor should belong to the scope of protection of the present application.

[0017] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and do not necessarily describe a specific order or sequence. It should be understood that the data thus used can be interchanged under appropriate circumstances, so that the embodiments of the present application described herein can be implemented. In addition, the terms "include" and "have" and any variations thereof are intended to cover non-exclusive inclusion, for example, a process, method, system, product or device including a series of steps or units does not necessarily limit to those steps or units clearly listed, but can include other steps or units not clearly listed or inherent to these processes, methods, products or devices.

[0018] In this application, the terms "upper," "lower," "left," "right," "front," "rear," "top," "bottom," "inner," "outer," "middle," "vertical," "horizontal," "lateral," and "longitudinal" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are primarily for the purpose of better describing this application and its embodiments, and are not intended to limit the indicated device, element, or component to having a specific orientation, or to be constructed and operated in a specific orientation.

[0019] Furthermore, in addition to indicating location or positional relationship, some of the aforementioned terms may also have other meanings. For example, the term "above" may also be used in some cases to indicate a certain dependency or connection relationship. Those skilled in the art can understand the specific meaning of these terms in this application based on the specific circumstances.

[0020] Furthermore, the terms "installation," "setup," "equipped with," "connection," "linking," and "socketing" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral structure; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium, or an internal connection between two devices, components, or parts. Those skilled in the art can understand the specific meaning of these terms in this application based on the specific circumstances.

[0021] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.

[0022] Please refer to Figure 1 and Figure 2 In some examples, the integrated photovoltaic module laminate frame includes a rectangular outer frame 1 with a plurality of dividing rods 2 in the area enclosed by the rectangular outer frame 1. The dividing rods 2 divide the area enclosed by the rectangular outer frame 1 into a plurality of sub-regions 10 arranged in the length direction of the rectangular outer frame 1. The four outer corners of the rectangular outer frame 1 are provided with corner guards 3. The corner guards 3 include a concave right angle surface 31 and a curved surface 32 that arches away from the right angle surface 31. The outer corners of the rectangular outer frame 1 are in contact with the right angle surface 31. The curved surface 32 extends from one end of the right angle surface 31 along a curved path to the other end of the right angle surface 31.

[0023] The dividing rod 2 is parallel to the short side of the rectangular outer frame 1, and its two ends are connected to the two long sides of the rectangular outer frame 1, respectively. Therefore, the rectangular outer frame 1 encloses a large rectangular area, and the dividing rod 2 is used to divide this large rectangular area into multiple rectangular sub-areas 10. Each sub-area 10 can accommodate one photovoltaic laminate.

[0024] As an integral structure, multiple sub-regions 10 can accommodate laminated pieces respectively. When the laminated frame is installed in the upper chamber of the laminating machine, multiple laminated pieces can be protected simultaneously without manually placing the laminated frame one by one as the laminating machine descends.

[0025] The right-angle surface 31 is adapted to the outer corner of the rectangular outer frame 1 so that the corner guard 3 can be installed at the outer corner of the laminated frame. The corner guard 3 has an outward convex curved surface 32 to avoid using sharp corners to prevent scratching the silicone plate of the laminating machine.

[0026] Optionally, the partition rod 2 is detachably connected with the rectangular outer frame 1.

[0027] Exemplarily, referring to Figure 2 The right-angle surface 31 includes a first inner side surface 311 and a second inner side surface 312 perpendicular to each other, and the curved surface 32 extends along a curved path from the end of the first inner side surface 311 away from the second inner side surface 312 to the end of the second inner side surface 312 away from the first inner side surface 311, and the curved path is arched in a direction away from the outer corner of the rectangular outer frame 1. The first inner side surface 311 and the second inner side surface 312 form the right-angle surface 31, which can respectively fit the long side and the short side of the rectangular outer frame 1, facilitating the secure installation of the corner guard 3 on the rectangular outer frame 1. The curved surface 32 extends along the curved path from the end of the first inner side surface 311 away from the second inner side surface 312 to the end of the second inner side surface 312 away from the first inner side surface 311, that is, the curved surface 32 extends along the arched curved path from the long side of the rectangular outer frame 1 to the short side of the rectangular outer frame 1, which is equivalent to that the outer corner of the rectangular outer frame 1 is completely surrounded by the smooth and round curved surface 32 without sharp corners, avoiding scratching and piercing the silicone plate of the laminating machine by the outer corner of the rectangular outer frame 1.

[0028] Exemplarily, the curved path is a circular arc path.

[0029] In some embodiments, the corner guard 3 is provided with a first through hole 33 and a second through hole 34, the first through hole 33 penetrates the curved surface 32 and the first inner side surface 311 along a direction perpendicular to the first inner side surface 311, and the second through hole 34 penetrates the curved surface 32 and the second inner side surface 312 along a direction perpendicular to the second inner side surface 312. The first through hole 33 and the second through hole 34 are suitable for installing bolts for connecting the corner guard 3 with the rectangular outer frame 1. The bolts are used to connect the corner guard 5 with the long rod 11 and the short rod 12 at the outer corner respectively, at this time the corner guard 5 can function as a corner code, that is, four corner guards 5 can be spliced into a rectangular outer frame 1 by using the long rod 11 and the short rod 12.

[0030] In some embodiments, the first through hole 33 and the second through hole 34 are countersunk holes, and bolts for connecting the corner guard 3 with the rectangular outer frame 1 are respectively arranged in the first through hole 33 and the second through hole 34. The use of countersunk holes can conceal the bolts in the through holes, avoiding the exposure of the bolts to scratch the silicone plate.

[0031] In some embodiments, the rectangular outer frame 1 comprises a pair of long rods 11 and a pair of short rods 12, and the outer side of the long rods 11 and the outer side of the short rods 12 are respectively provided with connecting grooves 13.

[0032] Further, referring to Figure 3 , the long rods 11 and the short rods 12 are respectively made of aluminum alloy profiles, and the outer side of the long rods 11 and the outer side of the short rods 12 are respectively provided with connecting grooves 13. The aluminum alloy profile structure provides a more flexible installation mode for the corner guards 3, facilitating the disassembly and assembly of the corner guards 3.

[0033] The above description of disclosed embodiments enables those skilled in the art to implement or use the present application. Various modifications to the above-described embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the above-described embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An integrated photovoltaic module laminate frame, characterized by, The rectangular frame (1) is provided with a plurality of partition rods (2) in the area surrounded by the rectangular frame (1), the partition rods (2) divide the area surrounded by the rectangular frame (1) into a plurality of sub-areas (10) arranged in the length direction of the rectangular frame (1), the four outer corners of the rectangular frame (1) are provided with corner guards (3), the corner guards (3) include a concave right-angled surface (31) and a curved surface (32) arched away from the right-angled surface (31), the outer corner of the rectangular frame (1) is attached to the right-angled surface (31), and the curved surface (32) extends along a curved path from one end of the right-angled surface (31) to the other end of the right-angled surface (31).

2. The integrated photovoltaic assembly laminated frame of claim 1, wherein, The right-angled surface (31) includes a first inner side (311) and a second inner side (312) perpendicular to each other, the curved surface (32) extends along a curved path from the end of the first inner side (311) away from the second inner side (312) to the end of the second inner side (312) away from the first inner side (311), and the curved path is arched away from the outer corner of the rectangular frame (1).

3. The integrated photovoltaic assembly laminated frame of claim 2, wherein, The corner guard (3) is provided with a first through hole (33) and a second through hole (34), the first through hole (33) penetrates the curved surface (32) and the first inner side (311) in a direction perpendicular to the first inner side (311), and the second through hole (34) penetrates the curved surface (32) and the second inner side (312) in a direction perpendicular to the second inner side (312).

4. The integrated photovoltaic assembly laminated frame of claim 3, wherein, The first through hole (33) and the second through hole (34) are countersunk holes, and bolts for connecting the corner guard (3) and the rectangular frame (1) are arranged in the first through hole (33) and the second through hole (34) respectively.

5. The one-piece photovoltaic module laminate frame of claim 1, wherein, The rectangular frame (1) includes a pair of long rods (11) and a pair of short rods (12), and the outer sides of the long rods (11) and the short rods (12) are respectively provided with connecting grooves.

6. The integrated photovoltaic assembly laminated frame of claim 5, wherein, The long rods (11) and the short rods (12) are respectively made of aluminum alloy profiles.

7. The integrated photovoltaic assembly laminated frame of claim 1, wherein, The partition rods (2) are detachably connected with the rectangular frame (1).

8. The one-piece photovoltaic module laminate frame of claim 1, wherein, The curved path is a circular arc path.

Images