Green manure residue crushing, turning and pressing integrated equipment
By designing an integrated equipment for crushing and compacting green manure residues, the problem of residual lower stems of plants during green manure harvesting has been solved, achieving full utilization of resources and improving soil fertility, while reducing the risk of pests, diseases, and weeds.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-25
- Publication Date
- 2026-03-27
AI Technical Summary
In existing green manure harvesting processes, the lower stems of plants are left in the field due to blind spots in mechanical harvesting and high lignification, resulting in resource waste and nitrogen supply gaps for subsequent crops, and easily forming breeding grounds for pests, diseases, and weeds.
Design an integrated device for crushing and compacting green manure residues. The device uses a transmission component to make the rotating shaft and the rotating disk rotate in opposite directions. It uses crushing blades and strip cutting blades to cut and crush the green manure residues, and improves the soil structure through a soil turning mechanism to prevent the residues from being thrown out.
This approach fully utilizes green manure resources, reduces the decomposition cycle of residual stems, improves soil fertility and the uniformity of the crop growth environment, and reduces the risk of pests, diseases, and weeds.
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Figure CN224037938U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of agricultural machinery, and particularly relates to a green manure residual body crushing and rolling integrated equipment. BACKGROUND
[0002] Green manure is mainly based on planting specific plants of legume (Chinese milk vetch, alfalfa, etc.) and gramineae (ryegrass, oat, etc.), and is an ecological fertilization technology for realizing soil improvement and nutrient supply by turning under the field at the biomass accumulation peak. Its action mechanism shows multiple synergistic effects: firstly, the soil nitrogen supply is improved through biological nitrogen fixation; secondly, the input of organic matter after the biomass is turned under the field can form microaggregates to physically store carbon, accumulate inert carbon components through microbial action, enhance the stability of the soil carbon pool and provide long-term carbon sink capacity; thirdly, the plant residues and deep root systems jointly improve soil water regulation, reduce evaporation and runoff loss and enhance the soil drought and flood resistance; and finally, the green manure creates a loose and nutrient-rich microenvironment for crop root development, promotes crop yield increase and quality optimization. This green fertilization mode integrating soil improvement, carbon sink enhancement, water regulation and yield increase builds a virtuous cycle system of "improving soil, fixing carbon, conserving water and increasing yield" through the synergistic interaction of organisms and soil, provides a systematic solution with ecological safety and production sustainability for agricultural green transformation and becomes a core technical path supporting agricultural carbon neutralization.
[0003] Compared with chemical fertilizers, the application of green manure can effectively reduce the surface pollution caused by nitrogen and phosphorus loss and reduce the carbon footprint of agricultural production, so it is widely promoted in organic farms, high-standard farmlands and other scenes and becomes a core technical path for reducing the amount of chemical fertilizers and increasing efficiency and fixing carbon and increasing yield.
[0004] However, the existing green manure harvesting process has the core defect of low resource utilization rate. In actual operation, the combine harvester can only effectively collect about 60%-70% of the fresh and tender stems and leaves on the upper part of the plants, and the lower stems close to the ground are still left in the field due to the mechanical cutting table operation blind area, high lignification degree of the stem base and other reasons, causing waste of green manure resources, and the prolonged decomposition period of the residual lower stems causes a gap in nitrogen supply for the seedling stage of the following crops; at the same time, the uneven distribution of residual stems in the field is easy to form a breeding area for diseases, pests and weeds. Therefore, we propose a green manure residual body crushing and rolling integrated equipment to solve the above problems. UTILITY MODEL CONTENTS
[0005] The utility model aims at solving the problem that the lower stems of the plants are still left in the field due to the operation blind area when the green manure plants are harvested at present, causing waste of green manure resources.
[0006] To achieve the above technical purpose, the utility model adopts the technical scheme as follows:
[0007] A kind of green manure residual body crushing and turning integrated equipment, including tractor head, the tractor head includes body, the travel wheel being set on body and the engine that can drive travel wheel rotation, fixedly installed with mounting bracket on the body, rotationally installed with rotating shaft on the mounting bracket, fixedly installed with several crushing tool bits on the rotating shaft, cutting mechanism is arranged outside the rotating shaft and several crushing tool bits, the cutting mechanism includes two rotating discs and multiple strip cutting knives, two the rotating disc is rotationally installed on rotating shaft, multiple strip cutting knives are fixedly installed between two rotating discs, multiple strip cutting knives are annularly distributed, transmission assembly is arranged on the rotating shaft and one rotating disc, the output shaft of the engine is equipped with lengthened shaft, the end of the lengthened shaft is equipped with first friction wheel, the end of the rotating shaft is equipped with second friction wheel, transmission belt is sleeved on first friction wheel and second friction wheel, turning mechanism is provided on the body.
[0008] Further limit, the turning mechanism includes hydraulic column, mounting seat, multiple arc-shaped soil-turning strips and two limit posts, the body is provided with mounting groove and limit groove, the hydraulic column is fixedly installed in mounting groove, the mounting seat is fixedly installed at the end of hydraulic column, multiple arc-shaped soil-turning strips are fixedly installed on the side away from hydraulic column of mounting seat at intervals, two the limit post is fixedly installed on the side close to hydraulic column of mounting seat, and two limit posts are movably installed in limit groove.Such structural design, when hydraulic column works, can drive mounting seat to approach ground under the limiting action of limit post, so that arc-shaped soil-turning strip is inserted into soil, and soil can be turned when equipment travels.
[0009] Further limit, cutting mechanism outside is provided with arc-shaped baffle cover, and the arc-shaped baffle cover is fixedly installed on the body by fixed column.Such structural design, arc-shaped baffle cover can prevent cut green manure plant residue from being thrown out.
[0010] Further limit, the transmission assembly includes fixed gear fixedly installed on rotating disc, first gear engaged with fixed gear, second gear fixedly installed on rotating shaft and third gear engaged with first gear and second gear, two adapter posts are fixedly installed on the mounting bracket, and first gear and third gear are rotationally installed on two adapter posts.Such structural design, third gear cooperates with first gear and second gear, can make the rotating direction of rotating disc and rotating shaft opposite, and can crush cut green manure plant residue.
[0011] Further limited, the end of the bar-shaped cutting knife is fixedly installed with a positioning strip, an included angle is left between the positioning strip and the bar-shaped cutting knife, and the included angle is 120 degrees. Such a structural design can guide the green manure residual body to move smoothly to the working range of the pulverizing cutter head while enhancing the structural strength of the bar-shaped cutting knife.
[0012] Further limited, the blade part of the bar-shaped cutting knife is provided with a plurality of blade-shaped fixed teeth. Such a structural design can better treat the green manure residual body when the bar-shaped cutting knife rotates with the rotating disc and the plurality of fixed teeth have an upward pulling force on the green manure residual body.
[0013] The utility model with the above technical scheme has the following advantages:
[0014] The utility model discloses, through transmission assembly makes the rotating direction opposite of rotating shaft and rotating disc, the pulverizing cutter head on the rotating shaft is cut air when rotating with the rotating shaft, and the air flow rate of this place is accelerated, and after the bar-shaped cutting knife cuts the green manure residual body, the residual body will be close to and contact with the pulverizing cutter head under the driving of air and is finally pulverized by the pulverizing cutter head, thereby falling, can fully utilize the green manure residual body, and the waste of green manure residual body is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0015] The utility model can be further illustrated by the non-limiting embodiments shown in the drawings.
[0016] Figure 1 It is a structural schematic view of the green manure residual body pulverizing and rolling integrated equipment of the utility model;
[0017] Figure 2 It is a structural schematic view of the soil turning mechanism part of the green manure residual body pulverizing and rolling integrated equipment of the utility model;
[0018] Figure 3 It is a structural schematic view of the cutting mechanism part of the green manure residual body pulverizing and rolling integrated equipment of the utility model;
[0019] Figure 4 It is a structural schematic view of the rotating disc and transmission assembly part of the green manure residual body pulverizing and rolling integrated equipment of the utility model;
[0020] Figure 5 It is a sectional view of the cutting mechanism part of the green manure residual body pulverizing and rolling integrated equipment of the utility model;
[0021] Figure 6 It is a structural schematic view of the rotating disc part in the second embodiment of the utility model.
[0022] The main element symbol is explained as follows:
[0023] 1. Traction head;
[0024] 2. Mounting bracket; 21. First gear; 22. Third gear;
[0025] 3. Rotating shaft; 31. Crushing blade;
[0026] 32. Rotating disk; 321. Strip cutting blade; 322. Fixed gear; 323. Positioning strip; 324. Fixed tooth;
[0027] 33. The second gear;
[0028] 4. Extended shaft; 41. Drive belt;
[0029] 5. Hydraulic column; 51. Mounting base; 52. Arc-shaped soil turning strip; 53. Limiting column;
[0030] 6. Arc-shaped baffle. Detailed Implementation
[0031] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that similar or identical parts are referred to by the same reference numerals in the drawings or description. Implementations not shown or described in the drawings are forms known to those skilled in the art. Furthermore, directional terms mentioned in the embodiments, such as "up," "down," "top," "bottom," "left," "right," "front," and "back," are only for reference to the directions in the drawings and are not intended to limit the scope of protection of the present invention.
[0032] like Figures 1-5 As shown, in the first embodiment of this utility model, an integrated device for crushing and compacting green manure residues includes a traction head 1. The traction head 1 includes a body, a traveling wheel mounted on the body, and an engine that can drive the traveling wheel to rotate. A mounting frame 2 is fixedly mounted on the body. A rotating shaft 3 is rotatably mounted on the mounting frame 2. A plurality of crushing blades 31 are fixedly mounted on the rotating shaft 3. A cutting mechanism is provided on the outside of the rotating shaft 3 and the plurality of crushing blades 31. The cutting mechanism includes two rotating disks 32 and a plurality of strip-shaped cutting blades 321. The two rotating disks 32 are rotatably mounted on the rotating shaft 3. The plurality of strip-shaped cutting blades 321 are fixedly mounted between the two rotating disks 32 and are arranged in a ring. A transmission component is provided on the rotating shaft 3 and one of the rotating disks 32. An extension shaft 4 is provided on the output shaft of the engine. A first friction wheel is provided at the end of the extension shaft 4. A second friction wheel is provided at the end of the rotating shaft 3. A transmission belt 41 is sleeved on the first friction wheel and the second friction wheel. A soil-turning mechanism is provided on the body.
[0033] The turning mechanism comprises a hydraulic column 5, a mounting seat 51, a plurality of arc-shaped turning blades 52 and two limiting columns 53, the machine body is provided with a mounting groove and a limiting groove, the hydraulic column 5 is fixedly installed in the mounting groove, the mounting seat 51 is fixedly installed at the end of the hydraulic column 5, the plurality of arc-shaped turning blades 52 are fixedly installed on the mounting seat 51 at the side away from the hydraulic column 5, and the two limiting columns 53 are fixedly installed on the mounting seat 51 at the side close to the hydraulic column 5.
[0034] An arc-shaped cover 6 is arranged outside the cutting mechanism, and the arc-shaped cover 6 is fixedly installed on the machine body through a fixing column, so that the green plant residues after cutting can be prevented from being thrown out by the cutting mechanism and from causing harm to the user.
[0035] The transmission assembly comprises a fixed gear 322 fixedly installed on the rotating disc 32, a first gear 21 engaged with the fixed gear 322, a second gear 33 fixedly installed on the rotating shaft 3 and a third gear 22 engaged with the first gear 21 and the second gear 33, and the mounting frame 2 is fixedly provided with two adapter columns, and the first gear 21 and the third gear 22 are rotatably installed on the two adapter columns, respectively.
[0036] The end of the strip-shaped cutting blade 321 is fixedly provided with a positioning strip 323, an included angle is left between the positioning strip 323 and the strip-shaped cutting blade 321, the included angle is 120 degrees, the positioning strip 323 can enhance the structural rigidity of the strip-shaped cutting blade 321, and has a guiding effect on the cut green plant residues, so that the green plant residues can be smoothly dropped to the crushing cutter head 31.
[0037] In use, the traction head 1 works, and the whole device travels in the working area, at this time, the extension shaft 4 and the transmission belt 41 drive the rotating shaft 3 to rotate, under the action of the transmission assembly, the rotating disc 32 rotates in the opposite direction of the rotating shaft 3, and when the strip-shaped cutting blade 321 rotates with the rotating disc 32, the green plant residues in the field are cut;
[0038] When the rotating shaft 3 rotates, the crushing cutter head 31 rotates, the air flow velocity in the coverage area of the crushing cutter head 31 increases and the pressure decreases when the crushing cutter head 31 rotates, so that the air flows to the coverage area, and the cut green plant residues are guided to contact the crushing cutter head 31, so as to be crushed by the crushing cutter head 31, and the crushed green plant residues fall back to the field under the action of gravity, and the soil is turned over when the arc-shaped turning blade 52 passes, so as to improve the soil and increase the soil fertility.
[0039] As Figure 6As shown, the second embodiment of the utility model differs from the first embodiment in that the blade part of the strip-shaped cutting knife 321 is provided with a plurality of blade-shaped fixed teeth 324. When the fixed teeth 324 rotate with the rotating disc 32, an upward pulling force can be generated on the green manure plant residue, so that the green manure plant residue is separated from the soil, and the problem that the green manure plant residue is difficult to naturally decompose in a short period of time due to a high degree of lignification is solved.
[0040] The green manure residue crushing and rolling integrated equipment provided by the utility model is described in detail. The description of the specific embodiment is only used to help understand the method of the utility model and its core idea. It should be pointed out that, for ordinary skilled persons in the technical field, without departing from the principle of the utility model, the utility model can be improved and modified in several ways, and these improvements and modifications also fall within the protection scope of the utility model claim.
Claims
1. A green manure residue crushing and incorporation integrated device, comprising a tractor head (1), the tractor head (1) comprising a machine body, a traveling wheel arranged on the machine body and a motor capable of driving the traveling wheel to rotate, characterized in that: The machine body is fixedly provided with a mounting rack (2), the mounting rack (2) is rotatably provided with a rotating shaft (3), a plurality of crushing cutter heads (31) are fixedly arranged on the rotating shaft (3), a cutting mechanism is arranged outside the rotating shaft (3) and the plurality of crushing cutter heads (31), the cutting mechanism comprises two rotating discs (32) and a plurality of strip-shaped cutting knives (321), the two rotating discs (32) are rotatably arranged on the rotating shaft (3), the plurality of strip-shaped cutting knives (321) are fixedly arranged between the two rotating discs (32), the plurality of strip-shaped cutting knives (321) are arranged in a ring shape, a transmission assembly is arranged on the rotating shaft (3) and one of the rotating discs (32), an extension shaft (4) is arranged on the output shaft of the engine, a first friction wheel is arranged at the end of the extension shaft (4), a second friction wheel is arranged at the end of the rotating shaft (3), a transmission belt (41) is sleeved on the first friction wheel and the second friction wheel, and a soil turning mechanism is arranged on the machine body.
2. The green manure residue crushing and incorporating integrated device according to claim 1, characterized in that: The soil turning mechanism comprises a hydraulic column (5), a mounting seat (51), a plurality of arc-shaped soil turning strips (52) and two limiting columns (53), the machine body is provided with a mounting groove and a limiting groove, the hydraulic column (5) is fixedly arranged in the mounting groove, the mounting seat (51) is fixedly arranged at the end of the hydraulic column (5), the plurality of arc-shaped soil turning strips (52) are fixedly arranged on the mounting seat (51) away from the hydraulic column (5), the two limiting columns (53) are fixedly arranged on the mounting seat (51) close to the hydraulic column (5), and the two limiting columns (53) are movably arranged in the limiting groove.
3. The green manure residue crushing and incorporating integrated device according to claim 1, characterized in that: An arc-shaped cover (6) is arranged outside the cutting mechanism, and the arc-shaped cover (6) is fixedly arranged on the machine body through a fixed column.
4. The green manure residue crushing and incorporating integrated device according to claim 1, characterized in that: The transmission assembly comprises a fixed gear (322) fixedly arranged on the rotating disc (32), a first gear (21) engaged with the fixed gear (322), a second gear (33) fixedly arranged on the rotating shaft (3), and a third gear (22) engaged with the first gear (21) and the second gear (33), two adapter columns are fixedly arranged on the mounting rack (2), and the first gear (21) and the third gear (22) are rotatably arranged on the two adapter columns, respectively.
5. The green manure residue crushing and incorporating integrated device according to claim 1, characterized in that: The end of the strip-shaped cutting knife (321) is fixedly provided with a positioning strip (323), an included angle is left between the strip-shaped cutting knife (321) and the positioning strip (323), and the included angle is one hundred and twenty degrees.
6. The green manure residue crushing and incorporating integrated device according to claim 1, characterized in that: The blade part of the strip-shaped cutting knife (321) is provided with a plurality of blade-shaped fixed teeth (324).