Mewonton forming structure for producing quick-frozen mewonton

By optimizing the wonton forming structure and utilizing the synchronous movement of the conveyor belt and forming components, automated and efficient production of wontons has been achieved. This has solved the problems of low production efficiency and uneven forming in existing equipment, and improved the production quality and aesthetics of frozen wontons.

CN224038325UActive Publication Date: 2026-03-27TONGJIANG COUNTY LANMEI FOOD CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-15
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

Existing wonton production equipment suffers from problems such as slow production speed, high labor intensity, low production efficiency, uneven forming, unattractive shape, complex structure, cumbersome operation, high maintenance cost, and difficulty in precise control. In particular, it is difficult to achieve automation and efficient production in the production of quick-frozen wontons.

Method used

A wonton forming structure was designed, comprising a base, a conveyor belt, a dough component, a filling component, and a forming component. The conveyor belt drives the forming component to move synchronously on the dough and filling components. A chuck, connectors, and forming components are used to simulate manual dough locking, achieving precise forming of the dough and filling. The supply of dough and filling is optimized by combining pressure rollers, cutting and punching components. Finally, the automated production of wontons is completed in a collection box.

Benefits of technology

It has achieved automated and efficient production of wontons, with even distribution of dough and filling, beautiful shape, fast production speed, and simulated handmade effect. It has reduced operational complexity and maintenance costs, and improved production efficiency and product quality.

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Abstract

The utility model relates to a wonton forming structure for quick-frozen wonton production. The wonton forming structure comprises a base. The vertical upper end of the base is fixedly connected with a conveying belt. A wrapper assembly for providing wonton wrappers and a stuffing assembly for providing wonton stuffing are arranged above the conveyor belt in the vertical direction. And a plurality of table tops for forming wontons are distributed on the conveying belt at equal intervals. A forming assembly is arranged on the table top. And the conveyor belt drives the plurality of forming assemblies to pass through the wrapper assembly and the stuffing assembly so as to receive wrappers and stuffing. The forming assembly comprises a chuck, a plurality of connecting pieces arranged on the chuck and forming pieces correspondingly connected with the connecting pieces. The utility model aims to solve the problems in the prior art, improve the automation degree, the production efficiency and the product quality of wonton production by optimizing the design of the forming assembly, improving the supply mode of wrappers and fillings and realizing accurate motion control, and simultaneously realize the effect of simulating manual manufacturing and meet the production requirements of quick-frozen wontons.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a hand copy processing technical field especially relates to a hand copy forming structure for quick -frozen hand copy production. BACKGROUND

[0002] In the traditional hand copy making process, usually adopts the manual production mode. This mode can make the hand copy with full stuffing and beautiful shape, but has the problems of slow production speed, high labor intensity and low production efficiency. With the continuous development of food processing industry, the production demand of hand copy gradually increases, especially in the production of quick -frozen hand copy, a hand copy forming equipment capable of realizing automation and efficient production is needed.

[0003] Chinese patent document CN216088561U discloses a hand copy forming structure for hand copy production, which comprises a table plate. The upper end right side of the table plate is fixedly installed with a hand copy forming die. The upper end left side of the table plate is movably connected with a support, and the upper end of the support is fixedly installed with a dough mixer body. During hand copy production, the dough is put into the inside of the dough mixer body, and the well-kneaded dough falls into the inside of the roller pressing assembly, and the dough is extruded into a wrapper by the roller pressing assembly. The wrapper after extrusion is conveyed to the hand copy forming die by the conveying assembly to complete the wrapper feeding. The stuffing is stirred by the mixer body fixedly installed on the upper end of the fixing frame, and after stirring, the stuffing is made to fall into the inside of the stuffing feeding box by the discharging assembly, so that the stuffing feeding is completed by the stuffing feeding box, and the hand copy forming die is used for hand copy production. The raw material can be continuously put into the device to achieve continuous production and improve the production efficiency of the hand copy. Although the hand copy forming equipment improves the production efficiency to a certain extent, it still has some deficiencies. For example, the device does not design the forming die, which is the key to hand copy forming. The device cannot well simulate the effect of manual production during the forming process, resulting in uneven distribution of stuffing and unattractive shape of hand copy. The structure of other devices is complex, the operation is cumbersome, the maintenance cost is high, and accurate forming control is difficult to realize.

[0004] In addition, the existing equipment also needs to be improved in the supply of wrapper and stuffing, the motion control of the forming assembly and the collection of the formed hand copy, so as to further improve the production efficiency and product quality.

[0005] Therefore, the utility model aims at providing a hand copy forming structure for quick -frozen hand copy production, which optimizes the design of the forming assembly, improves the supply mode of the wrapper and stuffing, and realizes accurate motion control, solves the problems in the prior art, improves the automation degree, production efficiency and product quality of hand copy production, realizes the effect of simulating manual production, meets the demand of quick -frozen hand copy production.

[0006] In addition, on the one hand, due to the difference in understanding of the skilled in the art; on the other hand, because the applicant studied a large number of literatures and patents when making the utility model, but limited by the size and did not list all the details and contents in detail, but this is not the utility model does not have these features of the prior art, on the contrary, the utility model has all the characteristics of the prior art, and the applicant reserves the right to add related prior art in the background art. Content of the utility model

[0007] In view of the deficiencies of the prior art, the utility model provides a hand-shaped structure for quick-frozen hand-shaped production, which comprises a base. The vertical upper end of the base is fixedly connected with a conveying belt. The vertical upper side of the conveying belt is provided with a wrapper assembly for providing hand-shaped wrapper and a stuffing assembly for providing hand-shaped stuffing. A plurality of tables for hand-shaped forming are equidistantly distributed on the conveying belt. The tables are provided with forming assemblies. The conveying belt drives the plurality of forming assemblies to pass through the wrapper assembly and the stuffing assembly to receive the wrapper and the stuffing. The forming assembly comprises a chuck, a plurality of connecting pieces arranged on the chuck, and a forming piece connected with the connecting pieces correspondingly.

[0008] According to a preferred embodiment, at least one forming piece is connected with a pushing piece located on the table. The forming piece extends to the center of the chuck to form and lock the wrapper that has received the stuffing on the forming assembly when being pushed by the pushing piece.

[0009] According to a preferred embodiment, a forming piece or a limiting piece is arranged between the adjacent two connecting pieces. The interfaces between the adjacent two connecting pieces match with each other.

[0010] According to a preferred embodiment, the plurality of connecting pieces are driven by the forming piece to perform radial synchronous motion towards the center of the chuck.

[0011] According to a preferred embodiment, a plurality of guide rails are arranged on the chuck and extend towards the center of the chuck for accommodating the radial synchronous motion of the connecting pieces, the forming pieces and the limiting pieces.

[0012] According to a preferred embodiment, the wrapper assembly comprises a pressing roller piece and a cutting piece. The cutting piece is located at the vertical upper end of the conveying belt and is in contact with the forming assembly. The pressing roller piece is arranged separately from the cutting piece.

[0013] According to a preferred embodiment, the stuffing assembly comprises a stuffing bin for putting in the stuffing. The discharge port of the stuffing bin is connected with a distribution channel. A push rod that can extend and retract in the distribution channel is arranged in the distribution channel.

[0014] According to a preferred embodiment, the distribution channel is connected with a flushing channel. A flushing piece for flushing the stuffing after distribution to the cut wrapper on the forming assembly is arranged in the flushing channel. The flushing channel is arranged in vertical alignment with the forming assembly.

[0015] According to a preferred embodiment, the punching member is arranged in a manner of aligning the forming assembly to punch the wrapper.

[0016] According to a preferred embodiment, the end of the conveying belt is further provided with a collecting box for collecting the formed handle. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 is a simplified structure schematic view of a handle forming structure for quick-frozen handle production according to a preferred embodiment of the present application;

[0018] Figure 2 is another perspective simplified structure schematic view of a handle forming structure for quick-frozen handle production according to a preferred embodiment of the present application;

[0019] Figure 3 is a cross-sectional view schematic view of a forming assembly according to a preferred embodiment of the present application;

[0020] Figure 4 is a simplified structure schematic view of a stuffing assembly according to a preferred embodiment of the present application;

[0021] Figure 5 is a simplified structure schematic view of a pressing roller according to a preferred embodiment of the present application;

[0022] Figure 6 is a simplified structure schematic view of a cutting member according to a preferred embodiment of the present application.

[0023] LIST OF REFERENCE NUMERALS

[0024] 100: base; 101: conveying belt; 102: table top; 103: forming assembly; 104: chuck; 105: connecting member; 106: forming member; 107: pushing member; 108: limiting member; 109: collecting box; 200: wrapper assembly; 201: pressing roller; 202: cutting member; 300: stuffing assembly; 301: stuffing bin. DETAILED DESCRIPTION

[0025] The present application will be described in detail below with reference to the accompanying drawings.

[0026] Example 1

[0027] The present application provides a handle forming structure for quick-frozen handle production, which comprises a base, a conveying belt, a table top, a forming assembly, a chuck, a connecting member, a forming member, a pushing member, a limiting member, a collecting box, a wrapper assembly, a pressing roller, a cutting member, a stuffing assembly and a stuffing bin. Figure 1As shown, it comprises a base 100. The vertical upper end of the base 100 is fixedly connected with a conveying belt 101. The vertical upper side of the conveying belt 101 is provided with a wrapper assembly 200 for providing wrapper of the dumpling and a stuffing assembly 300 for providing stuffing of the dumpling. A plurality of tables 102 for dumpling forming are equidistantly distributed on the conveying belt 101. The table 102 is provided with a forming assembly 103. The conveying belt 101 drives the forming assembly 103 to pass through the wrapper assembly 200 and the stuffing assembly 300 to receive the wrapper and the stuffing. The forming assembly 103 comprises a chuck 104, a plurality of connecting pieces 105 arranged on the chuck, and a forming piece 106 connected with the connecting piece 105. As shown in the figure, Figure 3 As shown, the forming piece 106 is provided with a through hole for the sliding of one end of the connecting piece 105 in the hollow interior, and the through hole is also used to limit the relative displacement of the connecting piece 105, so that the connecting piece 105 can only move in the direction of the through hole. Thus, after the forming assembly 103 sequentially passes through the wrapper assembly 200 and the stuffing assembly 300, the forming assembly 103 can realize the wrapper locking work of the dumpling wrapper through the relative displacement of the forming piece 106 under the action of the push rod, and complete the automatic dumpling forming.

[0028] It should be noted that the conveying belt 101 of the present application can be a plate-shaped transmission structure similar to an escalator, i.e., the conveying belt 101 is provided with a guide rail inside, and the table 102 and the forming assembly 103 are displaced on the conveying belt 101 in a plate-shaped form, so that when the table 102 and the forming assembly 103 move to the rotating area of the conveying belt 101, the table 102 and the forming assembly 103 will not be stretched, but will rotate around the rotating center of the conveying belt 101 along the guide rail inside the conveying belt 101, and after rotation, continue to displace in parallel from below the conveying belt 101 (not shown in the figure). Preferably, the conveying belt 101 is started and stopped at a certain frequency, so that the table 102 and the forming assembly 103 can be respectively stopped below the wrapper assembly 200 and the stuffing assembly 300.

[0029] According to a preferred embodiment, at least one forming piece 106 is connected with a pusher 107 located on the table 102. The forming piece 106 extends to the center of the chuck 104 to form and lock the wrapper of the dumpling which has received the stuffing on the forming assembly 103 when being pushed by the pusher 107. The pusher 107 can push and pull the forming piece 106 to move in the radial direction of the chuck 104. The chuck 104 can be circular, rectangular or other polygonal shape, and a preferred embodiment of the present application is a regular hexagon. As shown in the figure, Figure 3As shown, at least one of the forming pieces 106 is pushed by the pushing piece 107 to move towards the center of the chuck 104, and the remaining two forming pieces 106 can also move towards the center of the chuck 104 through the interlocking structure of the forming pieces 106 and the connecting pieces 105, without the need to set additional pushing pieces 107. The movement of the at least three forming pieces 106 can gradually lock the wrapper and the stuffing falling into the center of the chuck 104, and after the completion of the wrapper locking process, the at least three forming pieces 106 are opened to release the completed dumpling. The way the forming pieces 106 lock the wrapper simulates the way the human fingers pinch the dumpling, and the arc structure at the front end of the forming piece 106 reserves a space for the stuffing. The dumpling made by automation has a full and beautiful shape, and the production speed is fast and the steps are few, thereby realizing continuous production of the dumpling and simulating the effect of hand-made.

[0030] According to a preferred embodiment, a forming piece 106 or a limiting piece 108 is arranged between adjacent two connecting pieces 105. The limiting piece 108 can be part of the forming piece 106, which is used to limit the displacement between adjacent connecting pieces 105, so that it can only move in the through hole. The interfaces of adjacent two connecting pieces 105 match with each other. As shown, Figure 3 As shown, the connecting piece 105 can be two sides of a regular hexagon, and there is a height difference between the two sides. The higher end of the connecting piece 105 can match with the lower end of the adjacent connecting piece 105, so that when the forming piece 106 advances towards the center of the chuck 104, the at least six connecting pieces 105 maintain the combined shape of a regular hexagon and gradually shrink, thereby realizing the radial movement of the connecting nodes of the connecting pieces 105 towards the center of the chuck 104.

[0031] According to a preferred embodiment, a plurality of connecting pieces 105 are driven by the forming piece 106 to move radially towards the center of the chuck 104 synchronously.

[0032] According to a preferred embodiment, a plurality of guide rails are arranged on the chuck 104 towards the center of the chuck 104 for accommodating the radial synchronous movement of the connecting pieces 105, the forming pieces 106 and the limiting pieces 108. The guide rail of the connecting piece 105 can be a groove opened on the chuck 104, so that the connecting piece 105 can move radially in the groove. The guide rail of the forming piece 106 and the limiting piece 108 can be a groove protruding from the chuck 104, and the bottom end of the forming piece 106 and the limiting piece 108 is provided with a protrusion to be clamped in the groove, and the forming piece 106 and the limiting piece 108 can move along the groove.

[0033] According to a preferred embodiment, the wrapper assembly 200 comprises a pressing roller 201 and a cutting piece 202. The cutting piece 202 is located at the vertical upper end of the conveying belt 101 and is in contact with the forming assembly 103. The pressing roller 201 is arranged separately from the cutting piece 202. As shown, Figure 5As shown, the pressure roller 201 can be two metal round bars. The two ends of the pressure roller 201 can be connected with a driving motor (not shown in the figure), so that the dough falling from above can be pressed into a complete wrapper by the pressure roller 201. Preferably, as shown in Figure 5 As shown, the lower part of the pressure roller 201 can be provided with an arc-shaped plate, so that the flattened wrapper is placed transversely on the conveyor belt 101. Further preferably, the outlet of the arc-shaped plate can also be provided with a cutter for cutting the wrapper. The cutter is connected to a telescopic rod, which can be extended when the pressure roller 201 rotates by a certain angle, so that the cutter cuts the wrapper. The wrapper can fall on the table 102 and the forming assembly 103.

[0034] Preferably, the cutting member 202 can be a square cutter pushed by a push rod. As shown in Figure 6 In the case where the table 102 and the forming assembly 103 are transported to the vertical lower surface of the cutting member 202 via the conveyor belt 101 and stay for a certain period of time (which can be set by the operator), the square cutter of the cutting member 202 can be directly pressed on the table 102 and the forming assembly 103 under the pushing of the push rod, so that the wrapper is cut into a square wrapper and falls on the table 102 and the forming assembly 103.

[0035] According to a preferred embodiment, the stuffing assembly 300 comprises a stuffing bin 301 for putting in stuffing. The discharge port of the stuffing bin 301 is connected with a distribution channel. The distribution channel is internally provided with a push rod which can be telescoped in the distribution channel. As shown in Figure 4 In the case where the stuffing falls from above into the distribution channel, the push rod located in the distribution channel can push part of the stuffing to move horizontally, which can be the required stuffing for one hand. Preferably, the push rod head of the push rod can be provided with a groove to form a corresponding amount of stuffing.

[0036] According to a preferred embodiment, the distribution channel is connected with a flushing channel. Preferably, the push rod located in the distribution channel can push a certain amount of stuffing into the flushing channel. The flushing channel is provided with a flushing member for flushing the stuffing after distribution to the cut wrapper located on the forming assembly 103. The flushing channel is arranged in a vertical direction to align with the forming assembly 103. Preferably, the flushing member is arranged to align with the forming assembly 103 to flush the wrapper. The flushing member can be a push rod, so as to push the stuffing in the flushing channel to the table 102 and the forming assembly 103, and the flushing member can also press the stuffing and the wrapper into the center of the chuck 104, facilitating subsequent locking work. Preferably, the flushing member can also be an air compressor, which sends the stuffing to the table 102 and the forming assembly 103 by air injection, and presses the wrapper into the center of the chuck 104.

[0037] According to a preferred embodiment, the end of the conveying belt 101 is also provided with a collecting box 109 for collecting the formed handle. At the end of the conveying belt 101, the forming assembly 103 can release the formed handle so that the handle falls into the collecting box 109 under the action of gravity. The forming assembly 103 can be internally provided with a clock module, so as to automatically release the formed handle when the conveying belt 101 rotates to a certain position. The forming assembly 103 can also be internally provided with a counting module, so as to automatically release the formed handle when the conveying belt 101 rotates a certain number of times. It should be noted that the forming assembly 103 can also be internally provided with other modules to achieve the above-mentioned effects, and the modules are existing corresponding modules, and the present application only serves as application without modification, and the specific hardware connection mode is not described in detail.

[0038] Throughout the text, the features introduced by "preferably" are only optional ways and should not be understood as necessarily provided, and therefore the applicant reserves the right to abandon or delete the relevant preferred features at any time.

[0039] It should be noted that the above specific embodiments are exemplary, and those skilled in the art can come up with various solutions under the inspiration of the disclosure of the present application, and these solutions also belong to the disclosed range of the present application and fall within the protection scope of the present application. Those skilled in the art should understand that the present application specification and its drawings are illustrative and do not constitute a limitation on the claims. The protection scope of the present application is defined by the claims and their equivalents.

Claims

1. A gyoza forming structure for gyoza production, characterized by comprising: The application relates to a device for making dumplings, which comprises a base (100), a conveying belt (101) fixedly connected to the vertical upper end of the base (100), a wrapper assembly (200) arranged above the conveying belt (101) for providing dumpling wrappers, a stuffing assembly (300) arranged above the conveying belt (101) for providing dumpling stuffing, a plurality of tables (102) equidistantly distributed on the conveying belt (101) for forming dumplings, and a plurality of forming assemblies (103) arranged on the tables (102), wherein the conveying belt (101) drives the forming assemblies (103) to pass through the wrapper assembly (200) and the stuffing assembly (300) to receive wrappers and stuffing. The forming assembly (103) comprises a chuck (104), a plurality of connecting pieces (105) arranged on the chuck, and a plurality of forming pieces (106) connected to the connecting pieces (105).

2. The gyoza forming structure for gyoza production according to claim 1, wherein At least one forming piece (106) is connected to a pushing piece (107) arranged on the table (102), wherein the forming piece (106) extends to the center of the chuck (104) to form a wrapper that has received stuffing on the forming assembly (103) when being pushed by the pushing piece (107). The forming piece (106) or a limiting piece (108) is arranged between two adjacent connecting pieces (105), wherein the interfaces between the two adjacent connecting pieces (105) match each other.

3. The gyoza forming structure for gyoza production according to claim 2, wherein The connecting pieces (105) are driven by the forming piece (106) to perform radial synchronous movement towards the center of the chuck (104). A plurality of guide rails are arranged on the chuck (104) and extend towards the center of the chuck (104) to accommodate the radial synchronous movement of the connecting pieces (105), the forming pieces (106) and the limiting pieces (108).

4. The gyoza forming structure for gyoza production according to claim 3, wherein The wrapper assembly (200) comprises a pressing roller (201) and a cutting piece (202), wherein the cutting piece (202) is arranged at the vertical upper end of the conveying belt (101) and is in contact with the forming assembly (103), and the pressing roller (201) is arranged separately from the cutting piece (202).

5. The gyoza forming structure for gyoza production according to claim 4, wherein The stuffing assembly (300) comprises a stuffing bin (301) for stuffing, a distribution channel connected to the discharge port of the stuffing bin (301), and a push rod arranged in the distribution channel and capable of extending and retracting in the distribution channel.

6. The gyoza forming structure for gyoza production according to claim 5, wherein The distribution channel is connected to a flushing channel, wherein the flushing channel is provided with a flushing piece for flushing the stuffing after distribution to the cut wrapper arranged on the forming assembly (103), wherein the flushing channel is arranged in vertical alignment with the forming assembly (103). The flushing piece is arranged in alignment with the forming assembly (103) to flush the wrapper.

7. The gyoza forming structure for gyoza production according to claim 6, wherein The end of the conveying belt (101) is further provided with a collection box (109) for collecting formed dumplings.

8. The gyoza forming structure for gyoza production according to claim 7, wherein ​ ​ 9. The gyoza forming structure for gyoza production according to claim 8, wherein ​ 10. The gyoza forming structure for gyoza production according to claim 9, wherein ​

Citation Information

Patent Citations

  • Handle forming structure for handle production

    CN216088561U