Fermentation device for tea processing
By designing the push and spray components, the problems of uneven steam spraying and poor door sealing were solved, ensuring the uniformity and safety of tea fermentation and improving the stability and sealing of the fermentation device for tea processing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2026-03-27
AI Technical Summary
In existing tea processing fermentation equipment, uneven steam spraying leads to uneven fermentation, localized drying affects quality, and poor sealing of the chamber door leads to contamination, affecting the safety and quality of the tea.
The design incorporates a pushing component and a spraying component to achieve uniform steam spraying, a sealing component to ensure the airtightness of the chamber door, and a drying device to regulate the fermentation environment, thereby improving the uniformity and safety of fermentation.
This technology enables uniform steam spraying during tea fermentation, preventing localized drying and contamination, improving fermentation quality and safety, and enhancing the stability and sealing of the equipment.
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Figure CN224038364U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to tea processing production technical field, concretely is a kind of fermentation device for tea processing. BACKGROUND
[0002] In the tea production process, fermentation is a crucial step, which directly affects the final quality and taste of tea. The fermentation process mainly triggers and controls the chemical changes in tea through the action of enzymes and microorganisms in tea, as well as suitable environmental conditions, not only can improve the quality and taste of tea, but also can improve the nutritional value and preservability of tea, and a kind of fermentation device for tea processing can accurately control the fermentation conditions, ensure the consistency and stability of fermentation, effectively improve the quality and taste of tea, and enhance market competitiveness.
[0003] Patent document: CN219844882U proposes a fermentation device for tea production and processing, including fermentation cabinet, support one and support two, the side of the fermentation cabinet is fixed with support one and support two, the front surface of the fermentation cabinet is installed with cabinet door, and the inside of the fermentation cabinet is fixed with fixed column, the surface of the fixed column is connected with connecting seat through shaft, the top of the connecting seat is fixed with tray, the top of the tray is clamped with containing sieve, the top of the containing sieve is fixed with handle, the top of the tray is fixed with support frame, the side of the support frame is fixed with movable rod, the bottom of the movable rod is installed with hydraulic cylinder, the hydraulic cylinder is installed inside the bottom surface of the fermentation cabinet, the inside of the fermentation cabinet is installed with heater on both sides; The fermentation device for tea production and processing of the utility model can make the tea inside more evenly heated, the fermentation effect is better, and it can be easily installed during use.
[0004] However, the device is not convenient for uniform spraying of steam on the surface of tea, and local drying of tea can lead to uneven fermentation, affecting the quality of tea fermentation, and the box door is not tightly sealed, leading to contamination of tea during fermentation. UTILITY MODEL CONTENT
[0005] The main purpose of the utility model is to provide a fermentation device for tea processing, which can effectively solve the problem of uneven steam spraying on the surface of tea, local drying of tea leading to uneven fermentation, affecting the quality of tea fermentation, and the box door not being tightly sealed, leading to contamination of tea during fermentation.
[0006] To achieve the above purpose, the technical scheme adopted by the utility model is:
[0007] The utility model provides a kind of fermentation device for tea processing, including steam pipe and box door, the top and bottom of the steam pipe are fixedly connected with fixed seat, one group of the fixed seat is internally screwed with pusher assembly, the side of the steam pipe is connected with several groups of spraying assembly, the bottom of the steam pipe is connected with connecting pipe, one end of the connecting pipe is connected with steam generator, the surface of the box door is fixedly connected with four groups of sealing assembly, the pusher assembly includes threaded rod that is screwed in the fixed seat, one end of the threaded rod is fixedly connected with driving motor, the surface of the driving motor is sleeved with motor shell;The spraying assembly includes branch pipe that is connected with the side of steam pipe, the bottom of the branch pipe is fixedly connected with several groups of spray head;The sealing assembly includes the positioning sheet fixedly connected with the surface of box door, the surface of the positioning sheet is fixedly connected with several groups of support spring, one end of the support spring is fixedly connected with pressurizing strip;The side of the box door is hinged with fermentation tank by hinge, the inner bottom wall of the fermentation tank is equipped with two groups of slide rail, the inside of the slide rail is slidably connected with gyro wheel, the side of the box door is fixedly connected with handle, the inside of another fixed seat is slidably connected with sliding rod.
[0008] Further, the top of the gyro wheel is fixedly connected with fermentation frame, and the inner side of the fermentation frame is inserted with several groups of placing disc.
[0009] Further, the side of the fermentation frame is fixedly connected with two groups of handrails, and the inner side of the fermentation frame is provided with insertion slot matched with the placing disc.
[0010] Further, the top of the fermentation tank is fixedly connected with exhaust fan, and the surface of the exhaust fan is fixedly connected with dust screen.
[0011] Further, the side of the fermentation tank is connected with communication pipe, and the inside of the communication pipe is sleeved with ventilation fan.
[0012] Further, one end of the communication pipe is fixedly connected with drying sleeve through bolt, and the inside of the drying sleeve is sleeved with silica gel desiccant.
[0013] Further, the top of the fermentation tank is fixedly connected with transformer box, and the bottom of the fermentation tank is fixedly connected with four groups of support seat in rectangular array.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] 1. The utility model discloses a push assembly and the setting of spraying assembly, when using, utilize steam generator output steam, and then reach steam pipe through connecting pipe, and reach branch pipe through steam pipe, and spray from the several groups of shower nozzle of branch pipe bottom, and then start drive motor, drive screw rod rotation, make screw rod rotate in the fixed seat of steam pipe top, and the fixed seat of bottom slides on the sliding rod, make screw rod drive steam pipe move, thereby reach the effect that steam is evenly sprayed to the surface of tea leaf, help tea to keep even humidity in the fermentation process, reduce the uneven fermentation caused by local dry, influence tea fermentation quality, improved the stability of fermentation device for tea processing,
[0016] 2. The utility model discloses the setting of sealing assembly, when using, pull handle and close box door, when closing, the door frame of fermentation box extrudes pressurizing strip, make pressurizing strip push support spring, because the fixed positioning sheet, support spring stress change produces the elasticity, reverse push pressurizing strip extrusion door frame gap, thereby reach the effect that the box door is sealed, prevent that the box door is not sealed strictly, the dust, microorganism and other pollutants in outside air can enter the box, cause tea to be contaminated in the fermentation process, influence the security and quality of tea, even possibly cause bad fermentation flavor, improved the sealing property of fermentation device for tea processing. ACCURACY OF DRAWINGS
[0017] Figure 1 It is the whole structure schematic diagram of the utility model;
[0018] Figure 2 It is the split structure schematic diagram of the utility model;
[0019] Figure 3 It is the push assembly and the spraying assembly structure schematic diagram of the utility model;
[0020] Figure 4 It is the sealing assembly structure schematic diagram of the utility model;
[0021] Figure 5 It is the dry sleeve and silica gel drier structure schematic diagram of the utility model.
[0022] In the drawing: 1, steam pipe; 2, box door; 3, fixed seat; 4, push assembly; 401, screw rod; 402, drive motor; 403, motor shell; 5, spraying assembly; 501, branch pipe; 502, shower nozzle; 6, connecting pipe; 7, steam generator; 8, sealing assembly; 801, positioning sheet; 802, support spring; 803, pressurizing strip; 9, fermentation box; 10, gyro wheel; 11, handle; 12, fermentation frame; 13, placing disc; 14, handrail; 15, exhaust fan; 16, dust screen; 17, communication pipe; 18, ventilation fan; 19, dry sleeve; 20, silica gel drier; 21, transformer box; 22, support seat; 23, sliding rod. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, those skilled in the art can make further modifications without creative efforts, and all these modifications shall fall within the protection scope of the present application.
[0024] Please refer to Figures 1-5The utility model provides a technical scheme: a fermentation device for tea processing, including steam pipe 1 and box door 2, the top and bottom of steam pipe 1 are all fixedly connected with fixed seat 3, one set of fixed seat 3 is screwd in the inside with pusher subassembly 4, steam pipe 1 one side is connected with a plurality of groups of spraying subassembly 5, the bottom of steam pipe 1 is connected with connecting pipe 6, and one end of connecting pipe 6 is connected with steam generator 7, and the surface of box door 2 is fixedly connected with four groups of sealing subassembly 8, reach the effect of sealing box door 2 through the setting of sealing subassembly 8, prevent the box door 2 from being not sealed tightly, and the dust, microorganism and other pollutants in outside air can enter the box, lead to the pollution of tea fermentation process, influence the security and quality of tea, even possibly lead to the bad fermentation flavor, improved the sealing property of fermentation device for tea processing, pusher subassembly 4 includes the threaded rod 401 of screwing in the inside of fixed seat 3, and one end of threaded rod 401 is fixedly connected with drive motor 402, and the surface of drive motor 402 is sleeved with motor shell 403, spraying subassembly 5 includes the branch pipe 501 of through connection in steam pipe 1 one side, and the bottom of branch pipe 501 is fixedly connected with a plurality of groups of sprayer 502, sealing subassembly 8 includes the positioning sheet 801 of fixed connection on the surface of box door 2, and the surface of positioning sheet 801 is fixedly connected with a plurality of groups of support spring 802, and one end of support spring 802 is fixedly connected with pressurized strip 803, through the setting of pusher subassembly 4 and spraying subassembly 5, when using, utilize steam generator 7 output steam, then reach steam pipe 1 through connecting pipe 6, and reach branch pipe 501 through steam pipe 1, and spray from a plurality of groups of sprayer 502 in the bottom of branch pipe 501, then start drive motor 402, drive threaded rod 401 rotation, make threaded rod 401 rotate in the fixed seat 3 of steam pipe 1 top, and the fixed seat 3 of bottom slide on sliding rod 23, make threaded rod 401 drive steam pipe 1 move, thereby reach the effect that steam is evenly sprayed to the surface of tea, help tea keep even humidity in the fermentation process, reduce the uneven fermentation caused by local dry, influence tea fermentation quality, improved the stability of fermentation device for tea processing, in order to conveniently transport tea, increase bottom roller 10 of fermentation frame 12, improve production efficiency, and the one side of box door 2 is hinged with fermentation tank 9 through the hinge, and the inner bottom wall of fermentation tank 9 is provided with two groups of sliding rails, and the inside sliding connection of sliding rail has roller 10, and the one side of box door 2 is fixedly connected with handle 11, and the inside sliding connection of another fixed seat 3 has sliding rod 23,When transporting tea in bulk, personnel pull the handrails 14 to push the fermentation shelves 12 into the fermentation box 9, the rollers 10 at the bottom of the fermentation shelves 12 slide on the sliding rails on the inner bottom wall of the fermentation box 9, facilitating bulk transportation of tea, improving production efficiency, and then placing the trays 13 inside the fermentation shelves 12 can be pulled out, facilitating separate processing and production. After use, the placing trays 13 are inserted into the insertion slots on the fermentation shelves 12 for fixed installation, and when the door 2 is closed, the handle 11 is pulled to make the pressure strips 803 extrude the door frame gap, increasing the sealing of the fermentation box 9.
[0025] Please refer to Figure 1 , Figure 2 and Figure 5 , in order to facilitate quick adjustment of the internal drying environment, increase the drying device, and make the fermentation environment more stable. The top of the fermentation box 9 is fixedly connected with an exhaust fan 15, and the surface of the exhaust fan 15 is fixedly connected with a dust screen 16. One side of the fermentation box 9 is throughly connected with a communication pipe 17, and the inside of the communication pipe 17 is sleeved with a ventilation fan 18. One end of the communication pipe 17 is fixedly connected with a drying sleeve 19 through bolts, and the inside of the drying sleeve 19 is sleeved with a silica gel desiccant 20. The top of the fermentation box 9 is fixedly connected with a transformer box 21, and the bottom of the fermentation box 9 is fixedly connected with four groups of support seats 22 in a rectangular array.
[0026] The exhaust fan 15 and the dust screen 16 on the top of the fermentation box 9 are started when it is necessary to completely exhaust the internal gas, facilitating personnel to clean the inside. When it is necessary to accelerate the drying inside the fermentation box 9, the ventilation fan 18 is started to drive the humid air inside the fermentation box 9 into the communication pipe 17, and then into the drying sleeve 19. The inside of the drying sleeve 19 is sleeved with a silica gel desiccant 20. The humid air is filtered by the characteristics of the silica gel desiccant 20, the water vapor is fully absorbed, and then the dry air is discharged into the fermentation box 9. It is convenient to adjust the internal dry and wet environment according to the production needs, improve the production efficiency and applicability of the fermentation device, and at the same time support the bottom of the fermentation box 9 with the support seats 22 to prevent the bottom from being damp or eroded, improve the safety, and prevent the voltage instability from damaging the internal electronic components.
[0027] Working principle: when in use, the steam generator 7 outputs steam, which then reaches the steam pipe 1 through the connecting pipe 6, and then reaches the branch pipe 501 through the steam pipe 1, and is sprayed from the plurality of groups of nozzles 502 at the bottom of the branch pipe 501, and then the driving motor 402 is started to drive the threaded rod 401 to rotate, so that the threaded rod 401 rotates in the fixed seat 3 at the top of the steam pipe 1, and the fixed seat 3 at the bottom slides on the sliding rod 23, so that the threaded rod 401 drives the steam pipe 1 to move;
[0028] In use, the handle 11 is pulled to close the box door 2, and the door frame of the fermentation box 9 is extruded when closed, the pressing strip 803 is extruded, the supporting spring 802 is pushed by the pressing strip 803, the supporting spring 802 is deformed due to the fixing of the positioning sheet 801, the elastic force is generated, the pressing strip 803 is reversely pushed to extrude the door frame gap, and the working process of the whole device is completed, and the contents not described in detail in the specification all belong to the prior art known by the professional technical personnel in the field.
[0029] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A fermentation device for tea processing comprising a steam pipe (1) and a box door (2), characterized in that: The top and bottom of the steam pipe (1) are fixedly connected with fixing seats (3), one group of the fixing seats (3) are internally threadedly connected with a pushing assembly (4), one side of the steam pipe (1) is throughly connected with a plurality of groups of spraying assemblies (5), the bottom of the steam pipe (1) is throughly connected with a connecting pipe (6), one end of the connecting pipe (6) is throughly connected with a steam generator (7), the surface of the box door (2) is fixedly connected with four groups of sealing assemblies (8), The pushing assembly (4) comprises a threaded rod (401) which is threadedly connected in the fixing seat (3), one end of the threaded rod (401) is fixedly connected with a driving motor (402), the surface of the driving motor (402) is sleeved with a motor shell (403); The spraying assembly (5) comprises a branch pipe (501) which is throughly connected at one side of the steam pipe (1), the bottom of the branch pipe (501) is fixedly connected with a plurality of groups of spray heads (502); The sealing assembly (8) comprises a positioning sheet (801) which is fixedly connected to the surface of the box door (2), the surface of the positioning sheet (801) is fixedly connected with a plurality of groups of supporting springs (802), one end of the supporting spring (802) is fixedly connected with a pressurizing strip (803); one side of the box door (2) is hingedly connected with a fermentation tank (9), the inner bottom wall of the fermentation tank (9) is provided with two groups of sliding rails, the inside of the sliding rail is slidably connected with a roller (10), one side of the box door (2) is fixedly connected with a handle (11), the inside of the other group of the fixing seat (3) is slidably connected with a sliding rod (23).
2. The fermentation device for processing tea leaves according to claim 1, characterized in that: The top of the roller (10) is fixedly connected with a fermentation rack (12), the inside of the fermentation rack (12) is inserted with a plurality of groups of placing discs (13).
3. The fermentation device for processing tea leaves according to claim 2, characterized in that: One side of the fermentation rack (12) is fixedly connected with two groups of handrails (14), the inside of the fermentation rack (12) is provided with an insertion slot which is matched with the placing disc (13).
4. The fermentation device for tea processing according to claim 1, characterized in that: The top of the fermentation tank (9) is fixedly connected with an exhaust fan (15), the surface of the exhaust fan (15) is fixedly connected with a dustproof net (16).
5. The fermentation device for tea processing according to claim 1, characterized in that: One side of the fermentation tank (9) is throughly connected with a communication pipe (17), the inside of the communication pipe (17) is sleeved with a ventilation fan (18).
6. The fermentation device for processing tea leaves according to claim 5, characterized in that: One end of the communication pipe (17) is fixedly connected with a drying sleeve (19) through bolts, the inside of the drying sleeve (19) is sleeved with a silica gel desiccant (20).
7. The fermentation device for processing tea leaves according to claim 1, characterized in that: The top of the fermentation tank (9) is fixedly connected with a transformer box (21), the bottom of the fermentation tank (9) is fixedly connected with four groups of supporting seats (22) in a rectangular array.
Citation Information
Patent Citations
Fermentation device for tea production and processing
CN219844882U