Efficient feed saccharification treatment device
By designing premixing and mixing components, the problem of low mixing efficiency between additives and feed ingredients in existing technologies has been solved, achieving rapid and uniform mixing and temperature and humidity regulation, thereby improving the efficiency of feed saccharification and energy conversion rate.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-24
- Publication Date
- 2026-03-27
AI Technical Summary
Existing feed saccharification equipment is inefficient and has a long mixing time when mixing additives with feed ingredients, making it difficult to achieve rapid and uniform mixing.
It employs a premixing component and a stirring component, including a rotating shaft, an arc-shaped disc, a stirring shaft, and a stirring rod. The rotating shaft and the disc are driven to swing left and right by a drive component to perform premixing. Combined with liquid delivery pipelines and nozzles to regulate temperature and humidity, it achieves rapid and uniform mixing and saccharification.
It improves mixing efficiency, shortens stirring time, ensures that feed ingredients undergo saccharification within a suitable temperature and humidity range, and improves energy conversion rate.
Smart Images

Figure CN224038412U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to feed production equipment technical field, concretely relates to a high -efficient feed saccharification treatment device. BACKGROUND
[0002] Feed saccharification treatment mainly utilizes the effect of additive (enzyme or acid, commonly used enzyme such as amylase, maltase etc.;Commonly used acid such as hydrochloric acid) to decompose starch into maltose, glucose and other simple sugar, and these simple sugars are more easily digested and absorbed by animals, thereby improving the energy conversion rate of feed.
[0003] Commonly used feed saccharification treatment is to mix feed raw materials with additive and water, and then to provide certain temperature and humidity conditions for enzyme decomposition of starch, and stirring needs to be carried out regularly during enzyme decomposition process, therefore, the feed saccharification treatment device in the prior art is generally composed of a tank body, a stirring structure and a heat preservation structure, but the dosage of feed additive is relatively small compared with feed raw materials, and if the feed additive is directly added to the feed raw materials and then stirred, the stirring time will be relatively long to achieve the full mixing of the feed additive and the feed raw materials, and therefore, the present application provides a high -efficient feed saccharification treatment device. SUMMARY
[0004] The utility model discloses a high -efficient feed saccharification treatment device can be provided to solve the above -mentioned problem.
[0005] The utility model discloses a high -efficient feed saccharification treatment device can be provided to solve the above -mentioned problem.
[0006] A high -efficient feed saccharification treatment device, including tank body, the raw material conveying pipeline and additive conveying pipeline being located at the top of tank body, the premixing subassembly being located at the inside of tank body, stirring subassembly, humidity adjusting subassembly;
[0007] The premixing subassembly includes the rotation axis that rotates and connects in the inside of tank body, the disc body being located on the rotation axis, the drive piece one of driving rotation axis rotation, the disc body is arc receiving disc, and the disc body is below raw material conveying pipeline and additive conveying pipeline, and a plurality of dispersion teeth are arranged on the arc outer wall surface of disc body.
[0008] As a further optimization scheme of the utility model, the stirring subassembly includes the stirring shaft that rotates and connects in the inside of tank body, the stirring rod being located on the stirring shaft, the drive piece two for driving stirring shaft rotation.
[0009] As a further optimization scheme of the utility model, the humidity adjusting subassembly includes the temperature and humidity detector being located in the inside of tank body, a plurality of liquid conveying pipelines two being located in the inside of tank body and being dispersedly arranged at the periphery of stirring rod, a plurality of spray heads being located on liquid conveying pipeline two.
[0010] As a further optimization scheme of the utility model, the liquid delivery pipeline two is externally provided with a mesh cover for protecting the liquid delivery pipeline two and the spray head.
[0011] As a further optimization scheme of the utility model, the stirring shaft and the stirring rod are hollow and provided with diffusion holes, and the diffusion holes are externally provided with a filter screen.
[0012] As a further optimization scheme of the utility model, the tank body is further provided with a liquid adding pipeline and a discharge pipeline, and the additive delivery pipeline, the liquid adding pipeline and the discharge pipeline are all provided with valves.
[0013] As a further optimization scheme of the utility model, the tank body is internally provided with an electric heating plate.
[0014] The utility model has the advantages of:
[0015] 1) The utility model can pre-mix the feed raw materials and the additives delivered from the raw material delivery pipeline and the additive delivery pipeline by driving the rotating shaft and the disc to swing left and right by the driving member, can reduce the stirring time of the stirring assembly, improves the efficiency, and when the feed raw materials are delivered alone, the rotation of the disc can also realize the function of dispersing the feed raw materials, and the utility model has multiple functions and is convenient to use.
[0016] 2) The utility model can deliver warm water into the tank body by the liquid adding pipeline and the liquid delivery pipeline one and the liquid delivery pipeline two, so that the feed raw materials can be saccharified and processed in a certain temperature and humidity range, the liquid adding pipeline can be used for adding a large amount of warm water, the liquid delivery pipeline one and the liquid delivery pipeline two can be used for supplementing a small amount of warm water to adjust the humidity and supplement the warm water in the later enzyme decomposition process, and the temperature and humidity adjustment is accurate and high. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is the overall structure schematic view of the utility model.
[0018] Figure 2 It is the partial structure schematic view of the utility model. Figure 1
[0019] Figure 3 It is the partial structure schematic view of the humidity adjusting assembly of the utility model.
[0020] Figure 4 It is the partial structure schematic view of the stirring assembly and the humidity adjusting assembly of the utility model.
[0021] Figure 5 The utility model discloses Figure 4 The A part structure enlarged view in the utility model discloses
[0022] In the drawing: 1, tank body, 11, electric heating plate, 12, raw material conveying pipeline, 13, additive conveying pipeline, 14, liquid adding pipeline, 15, discharge pipeline, 2, premixing assembly, 21, rotating shaft, 22, disc body, 23, driving part one, 24, dispersion tooth, 3, stirring assembly, 31, stirring shaft, 32, stirring rod, 33, driving part two, 4, humidity adjusting assembly, 41, liquid conveying pipeline one, 42, liquid conveying pipeline two, 43, spray head, 44, mesh cover, 45, temperature and humidity detector. Specific implementation
[0023] The following further describes the present application in detail with reference to the drawings, and it is necessary to point out here that the following specific implementation is only used to further illustrate the present application and can not be understood as limiting the protection scope of the present application, and the person skilled in the art can make some non-essential improvements and adjustments to the present application according to the above application content.
[0024] As Figures 1-5 The utility model discloses a high -efficient feed saccharification processing device, including tank body 1, be located at the raw material conveying pipeline 12 and additive conveying pipeline 13 of tank body 1 top, be located at the premixing assembly 2 of tank body 1 inside, stirring assembly 3, humidity adjusting assembly 4,
[0025] The premixing assembly 2 includes the rotating shaft 21 that is rotatably connected in the tank body 1, the disc body 22 that is arranged on the rotating shaft 21, the driving part one 23 that drives the rotating shaft 21 to rotate, the disc body 22 is arc receiving disc, the disc body 22 is below the raw material conveying pipeline 12 and additive conveying pipeline 13, a plurality of dispersion teeth 24 are arranged on the arc outer wall surface of the disc body 22.
[0026] Preferably, the stirring assembly 3 includes the stirring shaft 31 that is rotatably connected in the tank body 1, the stirring rod 32 that is arranged on the stirring shaft 31, the driving part two 33 for driving the stirring shaft 31 to rotate, the stirring shaft 31 and the stirring rod 32 are rotated by the driving part two 33 work and are used to stir the material in the tank body 1.
[0027] It needs to be explained that, in the embodiment, the driving part one 23, driving part two 33 include but are not limited to servo motor, also include the integral structure of servo motor and speed reducer.
[0028] Preferably, the humidity adjusting assembly 4 comprises a temperature and humidity detector 45 arranged inside the tank body 1, a plurality of liquid delivery pipes 42 arranged inside the tank body 1 and dispersed around the stirring rod 32, and a plurality of nozzles 43 arranged on the liquid delivery pipes 42, wherein the liquid delivery pipes 42 deliver warm water to the nozzles 43, and the nozzles 43 diffuse the warm water inside the tank body 1, and the mesh cover 44 protects the liquid delivery pipes 42 and the nozzles 43.
[0029] Preferably, the liquid delivery pipes 42 are provided with the mesh cover 44 for protecting the liquid delivery pipes 42 and the nozzles 43.
[0030] Preferably, the stirring shaft 31 and the stirring rod 32 are hollow and provided with diffusion holes, and the diffusion holes are provided with a filter screen to reduce or avoid the feedstock entering the stirring shaft 31 and the stirring rod 32, the stirring shaft 31 is provided with an opening at the bottom, and the humidity adjusting assembly 4 further comprises a liquid delivery pipe 41 fixedly arranged inside the tank body 1 and rotatably connected to the opening at the bottom of the stirring shaft 31 by a bearing, and according to the detection data of the temperature and humidity detector 45, warm water is timely supplemented into the tank body 1, i.e. the liquid delivery pipe 41 delivers the warm water into the stirring shaft 31 and the stirring rod 32, and then the warm water is diffused into the feedstock inside the tank body 1 through the diffusion holes, so as to stably maintain the temperature and humidity of the feedstock inside the tank body 1, and facilitate the decomposition of the feedstock by amylase and maltase.
[0031] Preferably, the tank body 1 is further provided with a liquid adding pipe 14 and a discharge pipe 15, and the additive delivery pipe 13, the liquid adding pipe 14 and the discharge pipe 15 are all provided with valves to facilitate the control of the delivery of the feedstock or the output of the feed after the saccharification treatment.
[0032] Preferably, the tank body 1 is provided with an electric heating plate 11 on the inner wall to facilitate the heating and insulation of the tank body 1, so as to facilitate the decomposition of the feedstock by amylase and maltase.
[0033] In use, the feedstock is delivered into the tank body 1 through the feedstock delivery pipe 12, the additive is delivered into the tank body 1 through the additive delivery pipe 13, the flow rate of the additive is controlled by the valve on the additive delivery pipe 13, the disc body 22 is rotated to the state as shown in Figure 1 , for receiving the feedstock and the additive, then the driving member 23 drives the rotating shaft 21 and the disc body 22 to swing left and right, and the included angle of the left and right rotation is less than 30 degrees, and the feedstock and the additive in the disc body 22 are pre-mixed by the left and right swinging, and if the feedstock needs to be delivered to cover the topmost part, the disc body 22 is rotated to the state as shown in .The state shown, it also has the effect of diffusion of feed raw materials, and through the drive piece 23 drive rotating shaft 21 and disc 22 constantly rotating, through the constant rotation of the disc 22 effect to scatter through the raw material conveying pipe 12 down the feed raw materials, dispersion teeth 24 is designed to improve the dispersion effect of feed raw materials, when the feed raw material is transported to the inside of the tank body 1, then through the liquid adding pipe 14 and liquid delivery pipe 41, liquid delivery pipe 42 respectively for conveying warm water into the tank body 1 inside, in order to keep the feed raw material can be in a certain temperature and humidity range for saccharification processing, wherein, the liquid adding pipe 14 can be used for a large number of warm water addition, liquid delivery pipe 41 and liquid delivery pipe 42 can be used for small amount of warm water supplement to adjust humidity and warm water supplement to adjust humidity in the later enzyme decomposition process.
[0034] The above-described embodiments only express several embodiments of the present application, and the description is more specific and detailed, but it cannot be understood as a limitation on the scope of the present application. It should be noted that for ordinary skilled in the art, without departing from the concept of the present application, a number of variations and improvements can be made, which belong to the protection scope of the present application.
Claims
1. A high efficiency feed saccharification processing device, characterized by: The application relates to a premixing device for raw materials and additives, which comprises a tank body (1), raw material conveying pipelines (12) and additive conveying pipelines (13) arranged on the top of the tank body (1), a premixing assembly (2) arranged in the tank body (1), a stirring assembly (3), and a humidity adjusting assembly (4). The premixing assembly (2) comprises a rotating shaft (21) rotatably connected in the tank body (1), a disc body (22) arranged on the rotating shaft (21), and a driving member (23) for driving the rotating shaft (21) to rotate; the disc body (22) is an arc-shaped receiving disc, the disc body (22) is arranged below the raw material conveying pipelines (12) and the additive conveying pipelines (13), and a plurality of dispersion teeth (24) are arranged on the arc-shaped outer wall surface of the disc body (22).
2. The high-efficiency feed saccharification treatment device according to claim 1, characterized in that: The stirring assembly (3) comprises a stirring shaft (31) rotatably connected in the tank body (1), a stirring rod (32) arranged on the stirring shaft (31), and a driving member (33) for driving the stirring shaft (31) to rotate.
3. The high-efficiency feed saccharification treatment device according to claim 2, characterized in that: The humidity adjusting assembly (4) comprises a temperature and humidity detector (45) arranged in the tank body (1), a plurality of liquid conveying pipelines (42) arranged in the tank body (1) and dispersedly arranged on the periphery of the stirring rod (32), and a plurality of nozzles (43) arranged on the liquid conveying pipelines (42).
4. The high-efficiency feed saccharification treatment device according to claim 3, characterized in that: A mesh cover (44) for protecting the liquid conveying pipelines (42) and the nozzles (43) is arranged on the periphery of the liquid conveying pipelines (42).
5. The high efficiency feed saccharification processing device according to claim 2, characterized in that: The stirring shaft (31) and the stirring rod (32) are both hollow and provided with diffusion holes, and a filter screen is arranged outside the diffusion holes; the bottom of the stirring shaft (31) is provided with an opening, and the humidity adjusting assembly (4) further comprises a liquid conveying pipeline (41) fixedly arranged in the tank body (1) and rotatably connected with the opening of the bottom of the stirring shaft (31) through a bearing.
6. The high-efficiency feed saccharification treatment device according to claim 1, characterized in that: The tank body (1) is further provided with a liquid adding pipeline (14) and a discharging pipeline (15), and valves are arranged on the additive conveying pipelines (13), the liquid adding pipeline (14) and the discharging pipeline (15).
7. The high-efficiency feed saccharification treatment device according to claim 1, characterized in that: An electric heating plate (11) is arranged on the inner wall of the tank body (1).