Novel high-pressure water vapor filter

Abstract

A novel high-pressure water vapor filter belongs to the technical field of filtering equipment and comprises a water vapor filtering equipment body, a barrel, a fan, an electric heating mechanism, an electromagnetic valve, a water collecting barrel, a fixed shell and a prompt circuit, the filtering equipment body is mounted in the barrel, and an air inlet pipe and an exhaust pipe are mounted at the two side ends of the barrel respectively; one end of the air inlet pipe is respectively connected in parallel with one ends of the first electromagnetic valve and the second electromagnetic valve; a breather pipe is installed at the lower end of the fixing shell, a fan is installed in the fixing shell, the lower end of the breather pipe is connected with the other end of the second electromagnetic valve, and the other end of the first electromagnetic valve is connected with an output pipe of steam generation equipment. The electric heating mechanism is installed at one side end in the barrel, the other side end of the barrel is provided with the exhaust and drainage pipe, the upper end of the water collecting barrel is connected with the drainage pipe, the upper end of the exhaust pipe is connected with one end of the third electromagnetic valve, and the side end of the exhaust pipe is connected with one end of the fourth electromagnetic valve. The probability that water enters production equipment is reduced, and convenience is brought to workers.

Description

TECHNICAL FIELD

[0001] The utility model relates to filter equipment technical field especially a novel high pressure water vapor filter. BACKGROUND

[0002] In the field of paper production, high pressure steam is used in multiple production processes, including the following. (1) Pulping: In the chemical pulping process, high pressure steam is used to cook wood chips or other fiber raw materials to remove impurities such as lignin, separate and soften the fibers, accelerate chemical reactions, improve pulping efficiency and quality, and ensure fiber strength and flexibility. (2) Paper drying: Wet paper after pressing contains a lot of water, which needs to be removed by drying to meet the specified moisture content. High pressure steam is used to transfer heat to wet paper through steam drying cylinders or drying equipment to evaporate water. By accurately controlling the temperature and pressure of the steam, the uniformity and stability of the paper drying can be ensured, avoiding problems such as paper deformation, wrinkling or strength reduction. (3) Glue melting: In the papermaking process, glue is used to enhance the strength and toughness of the paper. High pressure steam is used as a heat source to ensure the quality and performance of the glue, thereby improving the quality of the paper. (4) Beating: After the bark and grass are cut and put into the pot to cook and form the pulp, high pressure steam provides continuous high temperature steam, replacing the traditional manual control of the heat source, saving labor costs. In actual production, too much water in the high pressure steam will reduce the heat transfer performance and increase the steam consumption. Experimental data shows that when the water content of the steam reaches 15%, the heat transfer performance of the steam decreases by 15%, resulting in an increase of 17.65% in the amount of steam required for the same heating process. In addition, water will also cause dirt to deposit on the surface of the heat exchange equipment, reducing the heat transfer coefficient and further affecting the heating efficiency of the equipment, thereby reducing the production efficiency. Too much water in the steam will also cause a series of safety problems. Specifically, water will cause erosion and corrosion of the pipeline and pneumatic valves, making them gradually soften and even leak and leak. For control valves, the valve core and valve seat will also be eroded, causing the control valve to be unable to close tightly. In addition, water will also increase the problem of scale, which increases the safety risk. Due to the above reasons, in the existing paper production and other fields, water vapor filtration equipment is used to filter the water in high pressure steam.

[0003] In the existing papermaking production field, the steam moisture filtering equipment generally includes a filter screen and a shell, the filtering equipment is installed in a filter cylinder between an output pipe of a steam generator and an air inlet pipe of a corresponding air equipment, and moisture is absorbed by the cloth filter screen, the above-mentioned method meets the production needs to a certain extent, but is limited by the structure and has some technical problems as follows: first, the filter screen has limited ability to absorb moisture, when the steam contains a large amount of moisture, the performance of the filter screen will be poor, which will cause the moisture in the steam to enter the corresponding equipment, and adversely affect the normal operation of the corresponding equipment, so it is necessary to take out the filtering equipment to dry the filter screen in a relatively short time interval, the above-mentioned operation needs to install the drying equipment to the original position after the filtering equipment is dried, which is inconvenient for the workers and is not conducive to improving the work efficiency. Second, during work, the filtered moisture cannot be collected, so the moisture enters the related equipment and adversely affects the normal operation of the equipment. In summary, it is particularly necessary to provide a filter which can effectively filter the moisture in the steam and reduce the manual operation of the workers to take out and install the filter screen. Practical new type content

[0004] In order to overcome the disadvantages of the steam moisture filtering equipment used in the existing papermaking production and the like due to the limitation of the structure as described in the background art, the present application provides a new type of high-pressure steam filter which can effectively collect the filtered moisture, reduce the probability of the moisture entering the corresponding production equipment, and automatically dry the filter screen through simple power switch operation of the workers, thereby bringing convenience to the workers, improving the work efficiency and saving the production cost.

[0005] The technical scheme adopted by the present application to solve the technical problems is as follows:

[0006] The new type of high-pressure steam filter comprises a steam moisture filtering equipment body, a cylinder, a fan, an electric heating mechanism, solenoid valves, a water collecting cylinder and a fixed shell, and further comprises a prompt circuit, the steam moisture filtering equipment body is installed in the cylinder, left and right fixed plates are installed at the two side ends of the cylinder, an air inlet pipe and an air outlet pipe are installed at the outer sides of the left and right fixed plates, respectively, a plurality of solenoid valves are provided, one end of the air inlet pipe and one solenoid valve and one end of a second solenoid valve are connected in parallel, respectively, a ventilation pipe is installed at the lower end of the fixed shell, the fan is installed in the fixed shell, the lower end of the ventilation pipe is connected with the other end of the second solenoid valve, the other end of the first solenoid valve is connected with an output pipe of a steam generating equipment, the electric heating mechanism is installed at one side end of the cylinder, an air outlet pipe A and a drain pipe are installed at the other side end of the cylinder, respectively, the upper end of the water collecting cylinder is connected with the drain pipe, the upper end of the air outlet pipe A is connected with one end of a third solenoid valve, the side end of the air outlet pipe is connected with one end of a fourth solenoid valve, and the other end of the fourth solenoid valve is connected with an air inlet pipe of a gas using equipment.

[0007] Further, the second and third electromagnetic valves are normally closed valve core electromagnetic valves, and the first and fourth electromagnetic valves are normally open valve core electromagnetic valves.

[0008] Further, the electric heating mechanism comprises a plurality of electric heating pipes and a fixing frame, and the plurality of electric heating pipes are installed at the side ends of the fixing frame.

[0009] Further, the prompting circuit comprises two metal rods, a resistor, a triode and an alarm, and the upper ends of the two metal rods are respectively and insulatively installed in two installation holes in the upper end of the water collecting cylinder; one end of the first metal rod is connected with the positive power input end of the alarm, one end of the second metal rod is connected with one end of the resistor, the other end of the resistor is connected with the base of the triode, and the collector of the triode is connected with the negative power input end of the alarm.

[0010] Further, the upper ends of the two metal rods are respectively provided with metal plugs, and the upper ends of the two plugs are connected with the positive power input end of the alarm and one end of the resistor through wires.

[0011] Compared with the prior art, the water collecting cylinder can effectively collect the water filtered by the steam water filtering equipment body, reduces the probability of water entering the corresponding production equipment, and through simple power switch operation, the staff can automatically dry the filter screen through the electric heating mechanism and the axial flow fan; since the filter screen of the filter cylinder does not need to be taken out for drying, the staff is facilitated, the work efficiency is improved, and the production cost is saved. BRIEF DESCRIPTION OF DRAWINGS

[0012] The utility model will be further described below in combination with the drawings and embodiments.

[0013] Figure 1 is the whole structure schematic view of the utility model.

[0014] Figure 2 is the circuit diagram of the utility model. DETAILED DESCRIPTION

[0015] Figure 1 、 2As shown in the figure, the new high-pressure water vapor filter comprises a steam water filter device body 1, a cylinder 2, a power module U1, an axial flow fan M, an electric heating mechanism, a solenoid valve, a water collecting cylinder 3, a power switch, a fixed shell 5, and also has a prompt circuit 6. The inner side of the cylinder 2 has an internal thread, and the outer side of the shell of the steam water filter device body 1 has an external thread. By threadedly connecting the outer side of the shell and the inner side of the cylinder 2 together, and then installing the steam water filter device body 1 in the middle part of the cylinder 2, the left and right sides of the cylinder 2 are respectively threadedly installed with a left fixed plate 21 and a right fixed plate 22. The middle part of the left fixed plate 21 and the right fixed plate 22 is respectively welded with an air inlet pipe 23 and an exhaust pipe 24 which are in communication with the inside of the cylinder. There are four solenoid valves, the left end of the air inlet pipe 23 and one end of a three-way pipe are threadedly connected, the third end of the three-way pipe and the first solenoid valve DC1 and the second solenoid valve DC2 are respectively connected through pipe joints. The upper end of the fixed shell 5 is an open structure, and an air pipe is welded on the outer middle part of the lower end of the fixed shell 5, the axial flow fan M is horizontally fixedly installed in the upper end of the fixed shell 5, the lower end of the air pipe and the other end of the second solenoid valve DC2 are threadedly connected, and the other end of the first solenoid valve DC1 and the output pipe of the steam generating device are threadedly connected. The electric heating mechanism is installed in the cylinder 2 on the left side of the steam water filter device body 1. The exhaust pipe A101 and the drain pipe 102 which are the same as the inside of the cylinder 2 are respectively welded on the upper part and the lower part of the right side of the steam water filter device body 1. The upper end of the water collecting cylinder 3 is welded with a communication pipe which is in communication with the inside of the water collecting cylinder 3, the upper end of the communication pipe and the lower end of the drain pipe 102 are connected together through a pipe joint, the upper end of the exhaust pipe A101 and one end of the third solenoid valve DC3 are threadedly connected, the outer end of the exhaust pipe and one end of the fourth solenoid valve DC4 are threadedly connected, and the other end of the fourth solenoid valve DC4 is connected with the air inlet pipe of the gas equipment. The power module U1, the power switch and the prompt circuit 6 are installed on the circuit board in the component box 7. The handles of the power switches S, S1 and S2 are located in the three holes in the front end of the component box.

[0016] Figure 1 、 2As shown in the figure, the second solenoid valve DC2 and the third solenoid valve DC3 are normally closed valve core solenoid valves, and the first solenoid valve DC1 and the fourth solenoid valve DC4 are normally open valve core solenoid valves. The electric heating mechanism includes a plurality of strip-shaped electric heating pipes RT and a ring-shaped hollow fixing frame 8. The outer side end of the fixing frame 8 has external threads. Five electric heating pipes RT are fixedly installed at the left end of the fixing frame 8 at an interval. The fixing frame 8 is installed at the left end of the cylinder body 2 through external threads. The wires connected to the five electric heating pipes RT are parallelly connected and then sleeved in a heat-resistant insulating pipe and led outwards through the upper left end hole of the cylinder body 2. The hole is sealed with sealing glue. The prompting circuit includes two copper rods T, a resistor R, a transistor Q1, and an alarm H connected through the circuit board wiring. The upper left side of the water collecting cylinder 3 has two holes at an interval. The upper ends of the two copper rods T are fixedly installed on the upper left side of the water collecting cylinder 3 through bolts. The lower ends of the two copper rods T are located at the upper end of the water collecting cylinder 3. The upper ends of the two copper rods T are located outside the upper end of the water collecting cylinder 3. One end of the first copper rod T is connected to the positive power input end of the alarm B, and the other end of the second copper rod T is connected to one end of the resistor R. The other end of the resistor R is connected to the base of the transistor Q1. The collector of the transistor Q1 is connected to the negative power input end of the alarm H. The upper ends of the two copper rods T are respectively sealed with a metal plug. The upper ends of the two plugs are connected to the positive power input end of the alarm H and one end of the resistor R through wires (the plug can be easily removed to rotate the water collecting cylinder 3).

[0017] Figure 1 、 2 As shown in the figure, the first power switch S has a power input end (220V power one pole), and the power input ends 1 and 2 of the power module U1 are respectively connected to the two poles of the 220V alternating current power through wires. The power output end of the first power switch S and the other pole of the 220V power are respectively connected to the power input ends of the five electric heating pipes RT through wires. The power output end 3 of the power module U1 and the other power switch S1 and the positive power input end of the alarm H of the prompting circuit (connected in series through the power switch S2) are connected through wires. The negative power input ends of the solenoid valves DC1, DC2, DC3, and DC4, the negative power input end of the axial flow fan M, and the emitter of the transistor Q1 are connected to the negative power output end 4 of the power module U1 through wires. The power output end of the power switch S1 is connected to the positive power input ends of the solenoid valves DC1, DC2, DC3, DC4, and the axial flow fan M through wires.

[0018] Figure 1 、 2As shown, the steam water filter device body 1 is installed in the filter cylinder between the output pipe of the steam generator and the air inlet pipe of the corresponding air equipment, and the moisture is absorbed by the cloth filter screen (the above is a mature technology, and the present application will not be described again). After the power supply module U1 is powered on, the 3 and 4 pins of the power supply module U1 output stable 12V DC power to the power input end of the power switch. When the new type works, the filtered water in the steam water filter device body 1 will collect in the water collecting cylinder 3 under the action of gravity; when the water in the water collecting cylinder 3 is relatively small (on the basis of opening the power switch S3), the lower ends of the two copper rods T do not contact the water in the water collecting cylinder 3, so that the resistance value between the two copper rods T is infinite, the 12V power supply will not enter the one end of the resistor R through the two copper rods T, the triode Q1 will not be turned on, and the alarm H will not be powered on and sound, which represents that the water collecting amount in the water collecting cylinder 3 is relatively small; when the water in the water collecting cylinder 3 is relatively large, the lower ends of the two copper rods T contact the water in the water collecting cylinder 3, so that the resistance value between the two copper rods T becomes small, the 12V power supply will enter the one end of the resistor R through the two copper rods T, and then enter the base of the triode Q1, the triode Q1 will be turned on to output low level to the negative power input end of the alarm H, the alarm H will be powered on and sound, which represents that the water collecting amount in the water collecting cylinder 3 is relatively large; after the staff hear the sound, they can take out the water collecting cylinder 3 in the non-working period to pour out the water in the water collecting cylinder 3. When the steam water filter device body 1 works normally (the power switch S is opened, the electric heating pipe RT is powered on and works to heat, and the water in the steam entering the related equipment is heated, which further reduces the water in the steam entering the corresponding production equipment), the steam enters the corresponding equipment from the solenoid valve DC1 with the valve core opened, the electric heating mechanism, the steam water filter device body 1 and the solenoid valve DC4. When the steam water filter device body 1 is not used, the staff opens the power switches S and S1, so that the five electric heating pipes RT are powered on and heated, the solenoid valves DC1 and DC4 are powered on and the valve cores are closed, the solenoid valves DC2 and DC3 are powered on and the valve cores are opened, and the axial flow fan M is powered on and works. The axial flow fan M is powered on to suck the external air, then enters the rear end of the cylinder body 2 through the fixed shell 5, the solenoid valve DC2 with the valve core opened and the five electric heating pipes RT (heated to hot air), then is discharged to the air through the solenoid valve DC3 with the valve core opened, and the air flows in and out. In the process of flowing in and out, the heated air in the cloth filter screen left end input and right end output will dry the cloth filter screen under the action of heat. After the cloth filter screen is dried, the staff closes the power switch S1, the solenoid valves DC2 and DC3 lose power and the valve cores are closed, the solenoid valves DC1 and DC4 are powered on and the valve cores are opened, and the steam water in the steam water filter device body 1 can be filtered normally.

[0019] Figure 1 、 2As shown, through the above, the new type effectively collects the moisture filtered by the steam moisture filtering device body, reduces the probability of moisture entering the corresponding production equipment, and the staff can automatically dry the filter screen through the electric heating mechanism and the axial flow fan through simple power switch operation; Since the new type does not need to open the filter cartridge to take out the filter device to dry the filter screen thereof, it brings convenience to the staff, correspondingly improves the work efficiency, and saves the production cost. Figure 2 Among them, the power module U1 is an AC 220V to DC 12V power module product: the electromagnetic valves DC1, DC2, DC3 and DC4 are DC electromagnetic valves with a power of 2W; the axial flow fan M is a coaxial negative pressure fan with a power of 50W (consistent with the structure of the cooling fan of the computer host); the resistance R (voltage reduction and current limiting effect) has a resistance of 20K; the triode Q1 is a type 9013 (NPN); the alarm H is an active continuous sound alarm product with a model FQ12V; the electric heating tube RT is a straight stainless steel constant temperature electric heating tube product with a power of 500W.

[0020] The basic principle and main features of the present application and the advantages of the present application are shown and described above. For those skilled in the art, it is obvious that the present application is limited to the details of the above exemplary embodiments, and the present application can be realized in other specific forms without departing from the spirit or basic characteristics of the present application. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application.

[0021] In addition, it should be understood that although the present application is described in the form of an embodiment, the embodiment does not contain only one independent technical solution, and the description manner of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in the embodiments can also be appropriately combined to form other embodiments that those skilled in the art can understand.

Claims

1. A new high-pressure water vapor filter, comprising a steam water separation filter device body, a cylinder, a fan, an electric heating mechanism, a solenoid valve, a water collecting cylinder, a fixed shell, characterized in that, Also have prompt circuit; The steam water filter equipment body installs in the cylinder, both sides of the cylinder install left fixed plate and right fixed plate respectively, left fixed plate and right fixed plate outside install air inlet pipe and exhaust pipe respectively; The electromagnetic valve has many, air inlet pipe one end and first electromagnetic valve, second electromagnetic valve one end parallel connection respectively; The fixed shell lower end installs vent pipe, fan installs in fixed shell, vent pipe lower end and second electromagnetic valve other end connection, first electromagnetic valve other end and steam generating equipment's output pipe connection;The electric heating mechanism installs in one side end of cylinder, the other side end of cylinder outside installs exhaust pipe A, drain pipe respectively, the water collecting barrel upper end and drain pipe connection, exhaust pipe A upper end and third electromagnetic valve one end connection, exhaust pipe side end and fourth electromagnetic valve one end connection, fourth electromagnetic valve other end and gas equipment's air inlet pipe connection.

2. The novel high pressure water vapor filter according to claim 1, characterized in that, Second electromagnetic valve, third electromagnetic valve is normally closed valve core electromagnetic valve, first electromagnetic valve, fourth electromagnetic valve is normally open valve core electromagnetic valve.

3. The new high pressure water vapor filter according to claim 1, characterized in that, Electric heating mechanism includes many electric heating pipes, fixed frame, many electric heating pipes install in fixed frame side end.

4. The new high pressure water vapor filter according to claim 1, characterized in that, Prompt circuit includes two metal rods and electric resistance, triode, alarm of electric connection, water collecting barrel upper end one side has installation hole, two metal rods upper end respectively insulating installation in water collecting barrel two installation holes, first metal rod one end and alarm positive power input end connection, second metal rod one end and electric resistance one end connection, electric resistance other end and triode base connection, triode collector and alarm negative power input end connection.

5. The novel high pressure water vapor filter according to claim 4, characterized in that, Two metal rods upper end install metal plug respectively, two plug upper end and alarm positive power input end and electric resistance one end through wire connection.

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