High-precision dyeing liquid mixing treatment device for chemical fiber products

Abstract

The utility model relates to the technical field of chemical fiber product dyeing, and discloses a high-precision dyeing liquid mixing treatment device for chemical fiber products, which comprises a mixing tank, the bottom of the mixing tank is fixedly connected with a support frame, a mixing mechanism is arranged on the outer side of the mixing tank, a control assembly is arranged in the mixing mechanism, and the control assembly is connected with the support frame. A circulating mechanism is arranged on the outer side of the mixing tank, a filtering assembly is arranged in the circulating mechanism, the mixing mechanism comprises a converter, the bottom of the converter is fixedly connected to the top of the mixing tank, and a driving motor is fixedly connected to the top of the converter. According to the dyeing liquid mixing device, dyeing liquid is transmitted and controlled by the liquid feeding control valve and the liquid level sensor to be conveyed into the mixing tank through the liquid feeding pipe, and the driving motor outputs power by means of the converter to drive the rotating shaft to rotate, so that the stirrer on the rotating shaft rotates in the tank along with the rotating shaft, and the effect of quickly and effectively mixing the dyeing liquid is achieved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of chemical fiber product dyeing, especially to a high-precision dyeing liquid mixing treatment device for chemical fiber products. BACKGROUND

[0002] Chemical fiber products are various products processed and made from chemical fibers as main raw materials, dyeing liquid is a liquid mixture containing dyes and related auxiliaries for giving colors to various materials, and the dyeing liquid mixing treatment device is a professional equipment for precisely mixing various dyeing liquid components to meet different dyeing requirements.

[0003] When operating the mixing treatment device, first, various dyeing liquids are poured into the barrel, then the mixer is used to fully stir the mixed liquid in the barrel, after stirring is completed, the subsequent process is carried out, and the above steps are repeated.

[0004] In the prior art, when a large amount of dyeing liquid is required, the device cannot mix a large amount of dyeing liquid according to the production requirement, the dyeing liquid is not uniformly mixed in the mixing process, the precision is insufficient, the dyeing effect is poor, and the appearance and quality of the product are affected. UTILITY MODEL CONTENT

[0005] The high-precision dyeing liquid mixing treatment device for chemical fiber products aims to improve the problem that some devices in the prior art cannot quickly and effectively mix dyeing liquid and the problem of insufficient precision of uneven mixing of dyeing liquid.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a high-precision dyeing liquid mixing treatment device for chemical fiber products, comprising a mixing tank, a support frame is fixedly connected to the bottom of the mixing tank, a mixing mechanism is arranged on the outer side of the mixing tank, a control assembly is arranged in the mixing mechanism, a circulating mechanism is arranged on the outer side of the mixing tank, a filter assembly is arranged in the circulating mechanism, the mixing mechanism comprises a converter, the bottom of the converter is fixedly connected to the top of the mixing tank, a driving motor is fixedly connected to the top of the converter, and a rotating shaft is fixedly connected to the output end of the driving motor.

[0007] As a further description of the above technical scheme: a stirrer is fixedly connected to the outside of the rotating shaft, the rotating shaft is rotatably connected to the inside of the mixing tank, and the stirrer is rotatably connected to the inside of the mixing tank.

[0008] As a further description of the above technical scheme: the control assembly comprises a liquid feeding pipe, one end of the liquid feeding pipe is fixedly connected to the outer top side of the mixing tank, a liquid feeding control valve is fixedly connected to the side of the mixing tank close to the liquid feeding pipe, and a liquid feeding controller is fixedly connected to the side of the liquid feeding control valve away from the mixing tank.

[0009] As the further description of the above technical solution: the outside bottom side of the mixing tank is fixedly connected with a liquid outlet pipe, one side close to the mixing tank of the liquid outlet pipe is fixedly connected with a liquid outlet control valve, and one side away from the mixing tank of the liquid outlet pipe is fixedly connected with a liquid outlet controller.

[0010] As the further description of the above technical solution: the circulating mechanism comprises a main circulating connector, the outside of the main circulating connector is fixedly connected at the bottom of the mixing tank, the bottom of the main circulating connector is fixedly connected with a main circulating pipe, and one end of the main circulating pipe away from the main circulating connector is fixedly connected with a main circulating fixed plate.

[0011] As the further description of the above technical solution: the filtering assembly comprises a circulating pump, the outside of the circulating pump is fixedly connected at one end of the main circulating fixed plate away from the main circulating pipe, the bottom of the circulating pump is fixedly connected with a fixing frame, and the top of the circulating pump is fixedly connected with a secondary circulating fixed plate.

[0012] As the further description of the above technical solution: one end of the secondary circulating fixed plate away from the circulating pump is fixedly connected with a secondary circulating pipe, one end of the secondary circulating pipe away from the secondary circulating fixed plate is fixedly connected with a secondary circulating connector, and the secondary circulating connector is fixedly connected at the outside of the mixing tank.

[0013] As the further description of the above technical solution: the inside bottom side of the mixing tank is fixedly connected with a main filter plate, one end close to the main filter plate of the inside of the mixing tank is fixedly connected with a secondary filter plate, and the outside close to the main filter plate and the secondary filter plate of the mixing tank is fixedly connected with a liquid level sensing pipe, and the sensing end of the liquid level sensing pipe is fixedly connected with a liquid level sensor.

[0014] The utility model has the following beneficial effects:

[0015] 1. In the utility model, through the liquid feeding control valve and the liquid level sensor transmission, the dyeing liquid is transported to the mixing tank through the liquid feeding pipe, the driving motor drives the rotating shaft to rotate through the converter output power, the stirrer on the rotating shaft rotates in the tank, the liquid level sensor controls the liquid outlet controller to work after the mixing is finished, and the dyeing liquid is transported to the subsequent process equipment from the liquid outlet pipe, so that the effect of quickly and effectively mixing the dyeing liquid is realized.

[0016] 2. In the utility model, the circulating pump fixed by the fixing frame is started, liquid is filtered from the main filter plate and the secondary filter plate in the mixing tank, enters the pump from the bottom of the mixing tank through the main circulating connector, the main circulating pipe and the main circulating fixed plate, and then returns to the mixing tank from the pump top through the secondary circulating fixed plate, the secondary circulating pipe and the secondary circulating connector, so that the problem of uneven mixing of the dyeing liquid and insufficient precision is solved. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 A high-precision dyeing liquid mixing treatment device for chemical fiber products according to the present application is shown in the figure;

[0018] Figure 2 A high-precision dyeing liquid mixing treatment device for chemical fiber products according to the present application is shown in the figure;

[0019] Figure 3 A high-precision dyeing liquid mixing treatment device for chemical fiber products according to the present application is shown in the figure;

[0020] Figure 4 A high-precision dyeing liquid mixing treatment device for chemical fiber products according to the present application is shown in the figure; Figure 2 A high-precision dyeing liquid mixing treatment device for chemical fiber products according to the present application is shown in the figure;

[0021] LEGEND:

[0022] 1, mixing tank; 101, support frame; 2, mixing mechanism; 201, converter; 202, drive motor; 203, rotating shaft; 204, stirrer; 205, liquid feeding pipe; 206, liquid feeding control valve; 207, liquid feeding controller; 208, liquid outlet pipe; 209, liquid outlet control valve; 210, liquid outlet controller; 211, liquid level sensing pipe; 212, liquid level sensor; 3, circulating mechanism; 301, main circulating connection port; 302, main circulating pipe; 303, main circulating fixed plate; 304, circulating pump; 305, fixed frame; 306, auxiliary circulating fixed plate; 307, auxiliary circulating pipe; 308, auxiliary circulating connection port; 309, main filter plate; 310, auxiliary filter plate. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0024] Refer to Figure 1 , Figure 2 , Figure 3The utility model provides a kind of high-precision dyeing liquid mixing treatment device for chemical fiber product, including mixing tank 1, mixing tank 1 is the core container of entire device, is made of high-quality stainless steel material, can long time bear the erosion brought by dyeing liquid chemical reaction, guarantee use safety and life, the bottom of mixing tank 1 is fixedly connected with support frame 101, support frame 101 is used for fixed and support, is welded from high-strength carbon steel section bar, the outside of mixing tank 1 is provided with mixing mechanism 2, the inside of mixing mechanism 2 is provided with control assembly, the outside of mixing tank 1 is provided with circulating mechanism 3, the inside of circulating mechanism 3 is provided with filter assembly, mixing mechanism 2 includes converter 201, converter 201 is used for support and adjustment, shell is made of aluminium alloy material, with the characteristics of light weight and high strength, inside by high-precision gear set, the high-speed rotation of power output is accurately reduced, and is converted into the torque suitable for stirring work, guarantee the smooth, efficient of power transmission, reduce energy loss, the bottom of converter 201 is fixedly connected at the top of mixing tank 1, the top of converter 201 is fixedly connected with drive motor 202, drive motor 202 is used to generate power, the output of drive motor 202 is fixedly connected with shaft 203, shaft 203 is used for connection and transmission, is made of high-strength alloy steel material.

[0025] Refer to Figure 1 、 Figure 2 The outside of shaft 203 is fixedly connected with stirrer 204, and the stirrer 204 is used for stirring and rotating to prevent uneven stirring of the dyeing liquid in the upper layer by stirring downward. The outside of the shaft 203 is rotatably connected to the inside of the mixing tank 1, and the outside of the stirrer 204 is rotatably connected to the inside of the mixing tank 1. The control assembly includes a liquid delivery pipe 205, which is used for delivery and is made of a chemical corrosion-resistant fluoroplastic hose. One end of the liquid delivery pipe 205 is fixedly connected to the outside top side of the mixing tank 1. A liquid delivery control valve 206 is fixedly connected to the side of the liquid delivery pipe 205 close to the mixing tank 1. The liquid delivery control valve 206 is used for control and can be rotated to a certain angle to stop delivery and open delivery. A liquid delivery controller 207 is fixedly connected to the side of the liquid delivery pipe 208 away from the mixing tank 1. The liquid delivery controller 207 is used for control and adjustment and is provided with an intelligent chip and a touch display screen. An operator can intuitively set parameters such as liquid delivery flow rate, time, and total amount on the screen. The flow rate can be adjusted by signal control. The outside bottom side of the mixing tank 1 is fixedly connected with a liquid outlet pipe 208, which is used for delivering the dyeing liquid mixed in the mixing tank 1 to subsequent dyeing process equipment to avoid dripping and splashing. A liquid outlet control valve 209 is fixedly connected to the side of the liquid outlet pipe 208 close to the mixing tank 1. The liquid outlet control valve 209 is used for control and can be rotated to a certain angle to stop liquid outflow and open delivery. A liquid outlet controller 210 is fixedly connected to the side of the liquid outlet pipe 208 away from the mixing tank 1. The liquid outlet controller 210 is the same as the liquid delivery controller 207.

[0026] With reference to Figure 2 , Figure 3 , Figure 4 , the circulating mechanism 3 comprises a main circulating connector 301 for connecting other mechanisms to work, the outer side of the main circulating connector 301 is fixedly connected to the bottom of the mixing tank 1, the bottom of the main circulating connector 301 is fixedly connected with a main circulating pipe 302 for conveying and connecting, the end of the main circulating pipe 302 away from the main circulating connector 301 is fixedly connected with a main circulating fixed plate 303 for fixing pipes of different models, the filtering assembly comprises a circulating pump 304, the circulating pump 304 is a self-priming centrifugal pump, the pump body shell is made of cast iron, which is wear-resistant and corrosion-resistant, the outer side of the circulating pump 304 is fixedly connected to the end of the main circulating fixed plate 303 away from the main circulating pipe 302, the bottom of the circulating pump 304 is fixedly connected with a fixing frame 305 for fixing and supporting, the fixing frame 305 is made of high-strength alloy steel, the top of the circulating pump 304 is fixedly connected with a secondary circulating fixed plate 306 for fixing pipes of different models, the end of the secondary circulating fixed plate 306 away from the circulating pump 304 is fixedly connected with a secondary circulating pipe 307 for conveying and connecting, the end of the secondary circulating pipe 307 away from the secondary circulating fixed plate 306 is fixedly connected with a secondary circulating connector 308 for connecting other mechanisms to work;

[0027] The secondary circulating connector 308 is fixedly connected to the outer side of the mixing tank 1, the inner bottom side of the mixing tank 1 is fixedly connected with a main filter plate 309 for dispersing and filtering, the pores of the main filter plate 309 are large to intercept substances such as undissolved large-particle dyes and fiber impurities in the dyeing liquid, the end of the mixing tank 1 close to the main filter plate 309 is fixedly connected with a secondary filter plate 310 for dispersing and filtering, the pores of the secondary filter plate 310 are fine and dense, and the secondary filter plate 310 is a multi-layer composite filter screen for secondary filtering of fine impurities and suspended particles, the outer side of the mixing tank 1 close to the main filter plate 309 and the secondary filter plate 310 is fixedly connected with a liquid level sensing pipe 211 for observation and sensing, the liquid level sensing pipe 211 is made of transparent acrylic material and has an internal sensor, and the sensing end of the liquid level sensing pipe 211 is fixedly connected with a liquid level sensor 212, the liquid level sensor 212 generates a signal to control the liquid feeding controller 207 and the liquid outlet controller 210 to work through the liquid level sensing pipe 211.

[0028] Working principle: the mixed tank 1 is supported by the support frame 101, the liquid feeding control valve 206 is opened, the liquid level sensor 212 transmits a signal to the liquid feeding controller 207 to control the liquid feeding according to requirements, the dyeing liquid is transported into the mixed tank 1 through the liquid feeding pipe 205, the driving motor 202 is started to rotate the rotating shaft 203 through the converter 201, the external stirrer 204 of the rotating shaft 203 rotates in the mixed tank 1, the upper dyeing liquid is turned down to promote the uniform mixing of the liquid in the tank, the liquid discharging control valve 209 is opened after the mixing is completed, the liquid level sensor 212 controls the liquid discharging controller 210 to work, and the dyeing liquid is transported from the liquid discharging pipe 208 to the subsequent process equipment;

[0029] The circulating pump 304 fixed by the fixing frame 305 is started to make the liquid enter the circulating pump 304 from the main circulating connecting port 301 and the main circulating pipe 302 and the main circulating fixed plate 303 connected to the bottom of the mixed tank 1, then enter the vice circulating pipe 307 from the vice circulating fixed plate 306 at the top of the circulating pump 304, and then return to the mixed tank 1 from the vice circulating connecting port 308, so as to build a circulating line to make the liquid flow and transport, the main filter plate 309 and the vice filter plate 310 in the mixed tank 1 filter impurities, and the liquid level sensing pipe 211 and the connected liquid level sensor 212 monitor the liquid level at any time to accurately control the liquid feeding controller 207 and the liquid discharging controller 210, and maintain the stable operation of the system.

[0030] Finally, it should be noted that: the above only for the preferred embodiments of the utility model, and does not limit the utility model, although the utility model is described in detail with reference to the foregoing embodiments, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing each embodiment, or make equivalent replacement to part of technical features, any modification, equivalent replacement, improvement etc. made within the spirit and principles of the utility model, should be included in the protection scope of the utility model.

Claims

1. A high-precision dyeing liquid mixing treatment device for chemical fiber products, comprising a mixing tank (1), characterized in that: The bottom of the mixing tank (1) is fixedly connected with a support frame (101), the outer side of the mixing tank (1) is provided with a mixing mechanism (2), the inside of the mixing mechanism (2) is provided with a control assembly, the outer side of the mixing tank (1) is provided with a circulating mechanism (3), and the inside of the circulating mechanism (3) is provided with a filtering assembly; The mixing mechanism (2) comprises a converter (201), the bottom of the converter (201) is fixedly connected to the top of the mixing tank (1), the top of the converter (201) is fixedly connected with a driving motor (202), and the output end of the driving motor (202) is fixedly connected with a rotating shaft (203).

2. The high-precision dyeing liquid mixing treatment device for chemical fiber products according to claim 1, characterized in that: The outside of the rotating shaft (203) is fixedly connected with a stirrer (204), the outside of the rotating shaft (203) is rotatably connected in the inside of the mixing tank (1), and the outside of the stirrer (204) is rotatably connected in the inside of the mixing tank (1).

3. The high-precision dyeing liquid mixing treatment device for chemical fiber products according to claim 2, characterized in that: The control assembly comprises a liquid feeding pipe (205), one end of the liquid feeding pipe (205) is fixedly connected to the outer top side of the mixing tank (1), the liquid feeding pipe (205) is fixedly connected with a liquid feeding control valve (206) on the side close to the mixing tank (1), and the liquid feeding control valve (206) is fixedly connected with a liquid feeding controller (207) on the side away from the mixing tank (1).

4. The high-precision dyeing liquid mixing treatment device for chemical fiber products according to claim 1, characterized in that: The outer bottom side of the mixing tank (1) is fixedly connected with a liquid outlet pipe (208), the liquid outlet pipe (208) is fixedly connected with a liquid outlet control valve (209) on the side close to the mixing tank (1), and the liquid outlet pipe (208) is fixedly connected with a liquid outlet controller (210) on the side away from the mixing tank (1).

5. The high-precision dyeing liquid mixing treatment device for chemical fiber products according to claim 1, characterized in that: The circulating mechanism (3) comprises a main circulating connector (301), the outer side of the main circulating connector (301) is fixedly connected to the bottom of the mixing tank (1), the bottom of the main circulating connector (301) is fixedly connected with a main circulating pipe (302), and one end of the main circulating pipe (302) away from the main circulating connector (301) is fixedly connected with a main circulating fixed plate (303).

6. The high-precision dyeing liquid mixing treatment device for chemical fiber products according to claim 5, characterized in that: The filtering assembly comprises a circulating pump (304), the outer side of the circulating pump (304) is fixedly connected to one end of the main circulating fixed plate (303) away from the main circulating pipe (302), the bottom of the circulating pump (304) is fixedly connected with a fixed frame (305), and the top of the circulating pump (304) is fixedly connected with a secondary circulating fixed plate (306).

7. The high-precision dyeing liquid mixing treatment device for chemical fiber products according to claim 6, characterized in that: One end of the secondary circulating fixed plate (306) away from the circulating pump (304) is fixedly connected with a secondary circulating pipe (307), one end of the secondary circulating pipe (307) away from the secondary circulating fixed plate (306) is fixedly connected with a secondary circulating connector (308), and the secondary circulating connector (308) is fixedly connected to the outer side of the mixing tank (1).

8. The high-precision dyeing liquid mixing treatment device for chemical fiber products according to claim 1, characterized in that: The inside bottom side of the mixing tank (1) is fixedly connected with a main filter plate (309), one end of the inside of the mixing tank (1) close to the main filter plate (309) is fixedly connected with a secondary filter plate (310), and the outside of the mixing tank (1) close to the main filter plate (309) and the secondary filter plate (310) is fixedly connected with a liquid level sensing tube (211), and the sensing end of the liquid level sensing tube (211) is fixedly connected with a liquid level sensor (212).

Images