Special gas pulse energy-saving reaction kettle for emulsified oil
The emulsified oil-specific reactor, designed with gas pulse technology and heat transfer oil circulation pipe, solves the problems of high energy consumption and uneven emulsification in emulsified oil production, achieving energy saving, consumption reduction, and uniform mixing, and extending the service life of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-23
- Publication Date
- 2026-03-27
AI Technical Summary
The existing emulsified oil production process suffers from high energy consumption, uneven emulsification, and severe equipment wear.
The gas pulse technology is used to replace mechanical stirring. Combined with the threaded design of the heat transfer oil circulation pipe and the triangular jet pipe, the airflow is controlled by the pulse solenoid valve to form turbulence to achieve uniform mixing. The material is dispersed by the circular distributor and the distribution pipe.
Significantly reduces energy consumption, improves emulsification efficiency, avoids uneven particle size distribution, and reduces equipment wear.
Smart Images
Figure CN224040918U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to reaction kettle technical field especially relates to a gas pulse energy -conserving reaction kettle special use of emulsified oil. BACKGROUND
[0002] At present, mechanical stirring type reaction kettle is generally used in the production process of emulsified oil, and there are problems of high energy consumption, uneven emulsification, serious equipment wear and tear and the like. The traditional reaction kettle realizes oil and water mixing by relying on high-speed rotating stirring blade, which not only has large power consumption (usually accounts for more than 30% of total energy consumption of production line), but also is prone to uneven oil droplet size distribution due to excessive mechanical shear force. Therefore, a kind of gas pulse energy -conserving reaction kettle special use of emulsified oil is developed. SUMMARY
[0003] In view of this, the utility model discloses a kind of gas pulse energy -conserving reaction kettle special use of emulsified oil, to solve the problems pointed out in the above background.
[0004] In order to achieve the above-mentioned utility model purposes, and the technical scheme adopted is as follows:
[0005] A kind of gas pulse energy -conserving reaction kettle special use of emulsified oil, including kettle body, the kettle body is installed with feed pipe and discharge pipe, the kettle body is installed with heat conducting oil circulation pipe, the heat conducting oil circulation pipe is screw pipe, the side end of the kettle body is connected with oil inlet pipe and oil outlet pipe, the oil inlet pipe is connected with the lower end of heat conducting oil circulation pipe, the oil outlet pipe is connected with the upper end of heat conducting oil circulation pipe, the inside bottom of the kettle body is installed with air injection pipeline, multiple air injection holes are formed in the air injection pipeline, air supply pipeline is connected on the air injection pipeline, the air supply pipeline is connected with gas supply device, pulse solenoid valve is installed on the air supply pipeline, the pulse solenoid valve is electrically connected with controller.
[0006] As a further improvement of the utility model, the gas supply device includes an air compressor and a gas storage tank, the air compressor is connected to the gas storage tank by a pipeline, and the air compressor compresses external air into the gas storage tank for storage and stabilizes the air pressure.
[0007] As a further improvement of the utility model, the air injection pipeline is in triangular structure.
[0008] As a further improvement of the utility model, the lower end of the feed pipe is connected with a circular distributor, and the circumferential direction of the circular distributor is connected with multiple distribution pipes.
[0009] As a further improvement of the utility model, the circular distributor is located above the center of the air injection pipeline.
[0010] As a further improvement of the utility model, the utility model also comprises a weighing module, the weighing module comprises a gravity sensor installed at the bottom of the kettle body, the gravity sensor is electrically connected with the controller, and the controller is connected with a display screen.
[0011] The utility model discloses the beneficial effect is: the utility model replaces traditional mechanical stirring through air pulse technology, and the energy consumption is reduced significantly, and the heat exchange efficiency is enhanced by the thread design of heat conducting oil circulation pipe, and energy waste is further reduced. The three -pronged air jet pipeline and the design of many air injection holes form the three -dimensional air current network, and the intermittent gas supply of pulse solenoid valve is combined, and the oil -water mixture is more fully produced turbulent flow, and the problem of uneven particle size distribution caused by mechanical stirring is avoided. In addition, the circular distributor is arranged in the center with the cooperation of the air jet pipeline of the distribution pipe, ensures that the material dispersion and air flow effect are coordinated, and the reaction efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS
[0012] The drawings constituting a part of this application are used to provide further understanding of the utility model, and the illustrative embodiment of the utility model and its explanation are used to explain the utility model, and do not constitute undue limitation on the utility model. In the drawings:
[0013] Figure 1 It is the structural schematic diagram of the utility model;
[0014] Figure 2 It is the local structural schematic diagram of the utility model;
[0015] Figure 3 It is the structural schematic diagram of the circular distributor of the utility model.
[0016] In the drawing: 1, kettle body, 2, feed pipe, 3, discharge pipe, 4, heat conducting oil circulation pipe, 5, oil inlet pipe, 6, oil outlet pipe, 7, air jet pipeline, 8, air injection hole, 9, gas supply pipeline, 10, gas supply device, 11, pulse solenoid valve, 12, air compressor, 13, gas storage tank, 14, circular distributor, 15, distribution pipe, 16, weighing module, 17, gravity sensor. DETAILED DESCRIPTION
[0017] It should be explained that the embodiment in the application and the features in the embodiment can be combined mutually without conflict. The utility model will be described in detail below with reference to the drawings and in combination with the embodiment.
[0018] In order to enable personnel in the technical field to better understand the scheme of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor should fall within the protection scope of the present application.
[0019] As shown in Figures 1-2 An emulsified oil special gas pulse energy-saving reaction kettle, comprising a kettle body 1, a feeding pipe 2 and a discharging pipe 3 are installed on the kettle body 1, a heat conducting oil circulating pipe 4 is installed in the kettle body 1, the heat conducting oil circulating pipe 4 is a threaded pipe, an oil inlet pipe 5 and an oil outlet pipe 6 are connected to the side end of the kettle body 1, the oil inlet pipe 5 is connected to the lower end of the heat conducting oil circulating pipe 4, the oil outlet pipe 6 is connected to the upper end of the heat conducting oil circulating pipe 4, a gas injection pipeline 7 is installed on the inner side bottom of the kettle body 1, a plurality of gas injection holes 8 are formed on the gas injection pipeline 7, a gas supply pipeline 9 is connected to the gas injection pipeline 7, the gas supply pipeline 9 is connected to a gas supply device 10, a pulse electromagnetic valve 11 is installed on the gas supply pipeline 9, and the pulse electromagnetic valve 11 is electrically connected to a controller (not shown in the figure).
[0020] The gas supply device 10 comprises an air compressor 12 and a gas storage tank 13, the air compressor 12 is connected to the gas storage tank 13 through a pipeline, and the air compressor 12 compresses external air into the gas storage tank 13 for storage and stabilizes the air pressure.
[0021] The gas injection pipeline 7 is in a triangular structure.
[0022] As shown in Figure 3 The lower end of the feeding pipe 2 is connected to a circular distributor 14, and a plurality of distribution pipes 15 are connected to the circumference of the circular distributor 14.
[0023] The circular distributor 14 is located above the center of the gas injection pipeline 7.
[0024] Further comprising a weighing module 16, the weighing module 16 comprises a gravity sensor 17 installed on the bottom of the kettle body, the gravity sensor 17 is electrically connected to a controller (not shown in the figure), and the controller is connected to a display screen.
[0025] The above only describes preferred embodiments of the present application and is not used to limit the present application. For those skilled in the art, the present application can be variously changed and modified. Any modification, equivalent replacement, improvement, component disassembly or combination made within the spirit and principle of the present application should be included in the protection scope of the present application.
Claims
1. An energy-saving gas pulse reaction kettle for emulsified oil, comprising a kettle body, a feeding pipe and a discharging pipe are installed on the kettle body, characterized in that: The kettle body is internally provided with a heat conducting oil circulating pipe, which is a threaded pipe, the side end of the kettle body is connected with an oil inlet pipe and an oil outlet pipe, the oil inlet pipe is connected with the lower end of the heat conducting oil circulating pipe, the oil outlet pipe is connected with the upper end of the heat conducting oil circulating pipe, the inner side bottom of the kettle body is provided with a gas injection pipe, a plurality of gas injection holes are formed in the gas injection pipe, the gas injection pipe is connected with a gas supply pipe, the gas supply pipe is connected with a gas supply device, the gas supply pipe is provided with a pulse electromagnetic valve, and the pulse electromagnetic valve is electrically connected with a controller.
2. The gas pulse energy-saving reaction kettle special for emulsified oil according to claim 1, characterized in that: The gas supply device comprises an air compressor and a gas storage tank, and the air compressor is connected with the gas storage tank through a pipeline.
3. The gas pulse energy-saving reaction kettle special for emulsified oil according to claim 1, characterized in that: The gas injection pipe is in a triangular structure.
4. The gas pulse energy-saving reaction kettle special for emulsified oil according to claim 3, characterized in that: The lower end of the feeding pipe is connected with a circular distributor, and a plurality of distribution pipes are connected with the circular distributor in a circumferential direction.
5. The gas pulse energy-saving reaction kettle special for emulsified oil according to claim 4, characterized in that: The circular distributor is located above the center of the gas injection pipe.
6. The gas pulse energy-saving reaction kettle special for emulsified oil according to claim 1, characterized in that: Further comprising a weighing module, the weighing module comprises a gravity sensor installed on the bottom of the kettle body, the gravity sensor is electrically connected with the controller, and the controller is connected with a display screen.