Machining center water tank mechanism and machining center
By designing a water tank mechanism that surrounds the surface, solid-liquid and oil-water separation is achieved. A miniature DC oil pump is also used, which solves the problems of large volume, high noise, and low cleaning efficiency of existing machining center water tanks. This improves cleaning efficiency and versatility, and reduces production costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-04
- Publication Date
- 2026-03-27
AI Technical Summary
The existing processing center has a large water tank and a long water circulation path, which requires a high-pressure AC pump to drive it. This results in a lot of noise and the inability to separate oil and water, leading to low cleaning efficiency and high cost. Furthermore, when oil and water are used interchangeably, the water tank needs to be emptied, which increases labor costs.
Design a water tank mechanism with a surrounding arrangement, including a solid collection chamber and a liquid chamber to achieve solid-liquid separation, and separate the oil chamber and water chamber. Use a micro DC oil pump for oil circulation, and combine filter screen and filter plate for oil-water separation. Suitable for different types of machining centers.
It achieves efficient oil and water recycling, reduces production costs, improves cleaning efficiency, simplifies the cleaning process, is compatible with various machining center types, and reduces labor costs.
Smart Images
Figure CN224043247U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to machining center water tank mechanism technical field, concretely relates to a machining center water tank mechanism and machining center. BACKGROUND
[0002] The water tank of the existing machining center is usually a large water tank installed externally at the bottom of the machining center, which has a large volume, a long circulation path of the water circuit, and a large difference in water quantity and water level, so a pump for high-voltage (above 60V) alternating current is needed to drive the flow of the water circuit to realize the cleaning work of the machining center, resulting in low cleaning efficiency of the machining center and large noise generated by the pump. In addition, the existing water tank cannot achieve oil-water separation and recycling, that is, the oil and water (i.e. cutting fluid) in the machining center cannot be mixed during processing, and when the machining center needs to use oil and water alternately, the processing cost will increase due to mixing, so only a single processing condition (oil or water) can be used, and therefore the oil (or water) needs to be emptied before each replacement to avoid introducing impurities, resulting in high labor cost.
[0003] There is also a small water tank in the form of a rectangular strip installed in front of the workbench of the machining center and below the water outlet of the backflow tank, which has low versatility and cannot be adapted to different types of machining centers, and the volume of the small water tank is small and the circulation path of the water circuit is short, so the water quantity is small, which also affects the cleaning efficiency of the machining center. SUMMARY
[0004] The utility model aims at providing a machining center water tank mechanism to solve the above technical problems.
[0005] To achieve the above-mentioned purpose, the technical scheme of the utility model is as follows: a machining center water tank mechanism for installation on a machining center, comprising a workbench, a water tank, and an oil pump, the oil pump being a miniature direct-current oil pump, a base being fixedly installed on the workbench, a vice and a backflow tank being installed above the base, the vice being located in the backflow tank, a water outlet being formed on one side of the backflow tank, the water tank being arranged around the periphery of the base, the water tank comprising a solid collection chamber and a liquid chamber which are in communication with each other to realize solid-liquid separation, the solid collection chamber being located above one side of the liquid chamber, and the water outlet being in downward communication with the solid collection chamber, the liquid chamber comprising a water-liquid chamber and an oil-liquid chamber which are in communication with each other to realize oil-water separation, the oil-liquid chamber being connected to the oil pump through a pipeline, and the oil pump being used to pump the oil in the oil-liquid chamber to the machining area above the vice for recycling.
[0006] Preferably, a filter screen is arranged between the solid collection chamber and the liquid chamber to realize solid-liquid separation, and a filter plate is arranged between the water-liquid chamber and the oil-liquid chamber to realize oil-water separation.
[0007] Preferably, the water chamber and the filter plate are respectively provided with drainage holes, and a sealing component can be detachably installed in the drainage holes.
[0008] Preferably, the liquid chamber is U-shaped and includes a front channel, a left channel, a rear channel and a right channel that are sequentially connected along the flow direction, with the front channel and the right channel being closed off from each other.
[0009] Preferably, the filter plate is located at the right channel to divide the right channel into a first right channel and a second right channel. The front channel, left channel, rear channel and the first right channel are connected in sequence to form a water chamber, and the second right channel forms an oil chamber.
[0010] Preferably, the left and right channels are provided with flow-limiting baffles extending from top to bottom, and an outlet is formed below the flow-limiting baffle, the height of which is lower than the height of the filter plate.
[0011] Preferably, the oil chamber has a receiving cavity at one end near the front channel, and the oil pump is installed in the receiving cavity.
[0012] Preferably, handles are installed on both the left and right sides of the water tank.
[0013] Preferably, the reflux trough is formed by assembling multiple detachable plates, and the reflux trough is an inverted trapezoidal trough with high sides and low middle.
[0014] This utility model also provides a machining center, including any of the machining center water tank mechanisms described above.
[0015] This utility model has the following beneficial effects:
[0016] (1) The water tank of the machining center water tank mechanism of this utility model is arranged around the base, which has high versatility and can be adapted to different types of machining centers such as vertical, horizontal and gantry. The structure and assembly layout is more reasonable, the volume and capacity of the water tank are moderate, the length of the circulation path of the liquid (i.e. water and oil) is reasonable and moderate, and the water volume and water level difference are reasonable and moderate. Therefore, it is not necessary to use a high-pressure AC oil pump. Instead, a micro DC oil pump can be used to extract and transport the oil to the machining area above the vise for circulation, thereby realizing efficient cleaning of the machining center, which is easier and more convenient, and improves the cleaning efficiency of the machining center and reduces production costs.
[0017] (2) The water tank has the separation efficiency of solid-liquid and oil-water, that is, the solid, water and oil are sequentially separated and efficiently recycled, so that the machining center can realize the cross use of oil and water (i.e. cutting fluid) during machining, without emptying one kind of liquid before adding another kind of liquid, thereby avoiding the introduction of impurities, simplifying the cleaning process of the machining center, and reducing the labor cost. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 is a perspective view of an embodiment of the present application.
[0019] Figure 2 is a left view of an embodiment of the present application.
[0020] Figure 3 is a cross-sectional view of A-A in Figure 2
[0021] Figure 4 is a top view of an embodiment of the present application.
[0022] Figure 5 is a cross-sectional view of B-B in Figure 4
[0023] Figure 6 is a cross-sectional view of C-C in Figure 4
[0024] BRIEF DESCRIPTION OF DRAWINGS1 workbench, 2 water tank, 21 solid collecting chamber, 22 liquid chamber, 221 front channel, 222 left channel, 223 rear channel, 224 right channel, 2241 first right channel, 2242 second right channel, 3 oil pump, 4 base, 5 vice, 6 backflow groove, 7 water outlet, 8 filter screen plate, 9 filter plate, 10 liquid discharge through hole, 11 flow limiting baffle, 12 containing cavity, 13 handle, 14 overflow port. DETAILED DESCRIPTION
[0025] To further illustrate the embodiments, the present application provides drawings. These drawings are part of the disclosure of the present application, mainly used to illustrate the embodiments, and can be used to explain the operating principle of the embodiments in conjunction with the related description of the specification. With reference to these contents, those skilled in the art should understand other possible embodiments and advantages of the present application. The components in the drawings are not drawn to scale, and similar component symbols are usually used to represent similar components.
[0026] In the description of the utility model, unless otherwise specified, the meaning of "multiple" is two or more than two;The orientation or position relationship indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation on the utility model. In addition, the terms "first", "second", "third" and the like are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0027] In the description of the utility model, it should be pointed out that, unless otherwise specified and limited, the terms "connected", "connected" should be broadly understood, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected;It can be mechanically connected, or it can be electrically connected;It can be directly connected, or it can be indirectly connected through an intermediate medium. For ordinary skilled persons in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0028] Referring to Figures 1-6 As shown in the utility model, as an embodiment of the utility model, a machining center water tank mechanism is provided for installation on a machining center, comprising a workbench 1, a water tank 2 and an oil pump 3, the workbench 1 is fixedly provided with a base 4, the base 4 is provided with a vice 5 and a backflow tank 6 above, the vice 5 is located in the backflow tank 6, a water outlet 7 is formed on one side of the backflow tank 6, the water tank 2 is arranged around the periphery of the base 4, the water tank 2 comprises a solid collection chamber 21 and a liquid chamber 22 which are communicated with each other to realize solid-liquid separation, the solid collection chamber 21 is located above one side of the liquid chamber 22, and the water outlet 7 is connected with the solid collection chamber 21 in an upper and lower butt joint manner, the liquid chamber 22 comprises a water liquid chamber and an oil liquid chamber which are communicated with each other to realize oil-water separation, the oil liquid chamber is connected with the oil pump 3 through a pipeline, and the oil pump 3 is used for pumping the oil liquid in the oil liquid chamber to a machining area above the vice 5 for recycling. Specifically, the oil pump 3 is a miniature direct current oil pump, the voltage is 24V, the lift range is 6-9M, the flow is 1500L / h, and the power is 31.2W, which has the advantages of small volume, low power consumption, high efficiency, low noise (less than 30dB) and long service life.
[0029] The water tank 2 of the machining center water tank mechanism is arranged around the periphery of the base 4, has high universality, can be adapted to different types of machining centers such as vertical, horizontal and gantry types, and has a more reasonable structure assembly layout, the volume capacity of the water tank 2 is moderate, the length of the circulation path of the liquid (i.e. water liquid and oil liquid) is reasonably moderate, the water quantity and the water level height difference are also reasonably moderate, and then a high-pressure alternating oil pump does not need to be used, but a micro direct-current oil pump can also be used to extract and convey the oil liquid to the machining area above the vice 5 for circulation use, thereby realizing efficient cleaning work of the machining center, being more convenient and easy, and improving the cleaning efficiency of the machining center and reducing the production cost.
[0030] It needs to be further explained that since the water outlet terminal of the water liquid (i.e. cutting fluid) is located on the water wheel of the machining center, the water liquid chamber of the utility model is connected to the water wheel of the machining center through an external pipeline to complete the complete circulation use process of the water liquid, and the machining center water tank mechanism of the utility model mainly realizes the complete circulation use process of the oil liquid, and the utility model realizes the maximization of the utilization rate of the oil liquid and the water liquid and improves the performance-price ratio of the machine tool (machining center).
[0031] In the embodiment, the filter screen plate 8 for realizing solid-liquid separation is arranged between the solid collecting chamber 21 and the liquid chamber 22, so that the solid matter (mainly iron filings) is intercepted and stays in the solid collecting chamber 21, and the liquid matter enters the liquid chamber 22, the filter plate 9 for realizing oil-water separation is arranged between the water liquid chamber and the oil liquid chamber, so that the water liquid (i.e. cutting fluid) is intercepted and stays in the water liquid chamber, and the oil liquid flows over the filter plate 9 and enters the oil liquid chamber (the principle of oil-water separation is that the density of the oil liquid is less than that of the water liquid, so that the oil liquid floats on the surface of the water liquid).
[0032] In the embodiment, the water liquid chamber and the filter plate 9 are respectively provided with a liquid discharge through hole 10, and a plugging piece is detachably installed in the liquid discharge through hole 10, when oil-water separation work is needed, the plugging piece is plugged and installed in the liquid discharge through hole 10, and when liquid discharge work is needed, the plugging piece is detached.
[0033] In this embodiment, the liquid chamber 22 is U-shaped and includes a front channel 221, a left channel 222, a rear channel 223 and a right channel 224 connected sequentially along the flow direction. The front channel 221 and the right channel 224 are closed to each other, that is, the front channel 221 and the right channel 224 are not directly connected. This allows the oil to be recycled through the circulation path of the front channel 221, the left channel 222, the rear channel 223, the right channel 224, the oil pump 3, the return tank 6, the solid collection chamber 21 and the front channel 221.
[0034] In this embodiment, the filter plate 9 is located at the right channel 224 to divide the right channel 224 into a first right channel 2241 and a second right channel 2242. The front channel 221, the left channel 222, the rear channel 223 and the first right channel 2241 are connected in sequence to form a water chamber, and the second right channel 2242 forms an oil chamber.
[0035] In this embodiment, flow-limiting baffles 11 extending downwards are provided in the left channel 222 and the right channel 224. An outlet 14 is formed below the flow-limiting baffle 11. The height of the outlet 14 is lower than the height of the filter plate 9. This arrangement can settle small precipitates and allow liquids (i.e., water and oil) to flow slowly through the outlet 14 and then slowly rise so that the oil overflows the filter plate 9 and enters the oil chamber. This prevents the oil from being mixed with water and overflowing the filter plate 9 into the oil chamber, thus ensuring the purity of the oil.
[0036] In this embodiment, a receiving cavity 12 is formed at one end of the oil chamber near the front channel 221, and the oil pump 3 is installed in the receiving cavity 12, thereby ensuring the stability of the working environment of the oil pump 3.
[0037] In this embodiment, handles 13 are installed on the left and right sides of the water tank 2, which facilitates lifting the water tank 2 for installation or disassembly.
[0038] In this embodiment, the return trough 6 is formed by assembling multiple detachable plates, and the return trough 6 is an inverted trapezoidal trough with high sides and low middle, so that solids such as iron filings, oil or water can be collected in the return trough 6, preventing splashing everywhere, so that only the area inside the return trough 6 needs to be cleaned during cleaning.
[0039] This utility model also provides a machining center, including the machining center water tank mechanism described in the above embodiments. This machining center water tank mechanism is highly versatile and applicable to different types of machining centers such as vertical, horizontal, and gantry types.
[0040] Although the utility model is specifically shown and introduced in combination with the preferred embodiments, those skilled in the art should understand that various changes can be made to the utility model in form and details without departing from the spirit and scope of the utility model defined in the appended claims, and all fall within the protection scope of the utility model.
Claims
1. A machining center water tank mechanism for installation on a machining center, characterized by: It includes a workbench, a water tank and an oil pump. The oil pump is a micro DC oil pump. A base is fixedly installed on the workbench. A vise and a return groove are installed above the base. The vise is located in the return groove. A water outlet is formed on one side of the return groove. The water tank is arranged around the periphery of the base. The water tank includes a solid collection chamber and a liquid chamber that are interconnected to achieve solid-liquid separation. The solid collection chamber is located above one side of the liquid chamber, and the water outlet is vertically butt-connected and communicated with the solid collection chamber. The liquid chamber includes a water liquid chamber and an oil liquid chamber that are interconnected to achieve oil-water separation. The oil liquid chamber is connected to the oil pump through a pipeline. The oil pump is used to extract and transport the oil liquid in the oil liquid chamber to the processing area above the vise for recycling.
2. The machining center tank mechanism of claim 1, wherein: A filter screen plate for achieving solid-liquid separation is arranged between the solid collection chamber and the liquid chamber. A filter plate for achieving oil-water separation is arranged between the water liquid chamber and the oil liquid chamber.
3. The machining center tank mechanism of claim 2, wherein: Drain through holes are respectively formed in the water liquid chamber and the filter plate, and a plugging member is detachably installed in the drain through hole.
4. The machining center tank mechanism of claim 2, wherein: The liquid chamber is in a return shape and includes a front channel, a left channel, a rear channel and a right channel that are sequentially connected in the flowing direction, and the front channel and the right channel are closed.
5. The machining center tank mechanism of claim 4, wherein: The filter plate is located in the right channel to divide the right channel into a first right channel and a second right channel. The front channel, the left channel, the rear channel and the first right channel are sequentially connected to form the water liquid chamber, and the second right channel forms the oil liquid chamber.
6. The machining center tank mechanism of claim 5, wherein: Flow-limiting baffles extending from top to bottom are arranged in the left channel and the right channel. An overflow port is formed below the flow-limiting baffle, and the height of the overflow port is lower than the height of the filter plate.
7. The machining center tank mechanism of claim 5, wherein: A receiving cavity is formed at one end of the oil liquid chamber close to the front channel, and the oil pump is installed in the receiving cavity.
8. The machining center tank mechanism of claim 1, wherein: Handles are respectively installed on the left and right sides of the water tank.
9. The machining center tank mechanism of claim 1, wherein: The return groove is formed by splicing a plurality of detachable plate bodies, and the return groove is an inverted trapezoidal groove body with high sides and low middle.
10. A machining center characterized by: It includes the machining center water tank mechanism according to any one of the above claims 1-9.