Electric pole steam energy-saving maintenance system

By setting sealing devices on both sides of the pole mold to form a closed heating cavity, the high-temperature steam generated by the steam generator is used to heat and cure the cement pole, which solves the problem of steam waste and realizes the recycling of steam and cost reduction.

CN224044115UActive Publication Date: 2026-03-27INNER MONGOLIA TONGWEI ELECTRIC POWER DESIGN & RES CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-14
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

Steam is wasted significantly during pole maintenance, leading to increased production costs.

Method used

Sealing devices are installed on both sides of the pole mold to form a closed heating cavity. High-temperature steam generated by a steam generator is used to heat and cure the cement pole, and the steam is recycled.

Benefits of technology

It effectively avoids steam leakage, maximizes the utilization of steam, and reduces the production costs of enterprises.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses an electric pole steam energy-saving maintenance system which comprises an electric pole mold and an annular cement electric pole poured in the electric pole mold, plugging devices are connected to the two side ends of the electric pole mold respectively, and a closed heating cavity is formed by the plugging devices on the two sides and the interior of the electric pole mold. The plugging devices are arranged at the ends of the electric pole mold, the sealed heating cavity is formed by the plugging devices on the two sides and the interior of the electric pole mold, and high-temperature steam generated by the steam generator is used for heating and curing the cement electric pole in the sealed heating cavity; therefore, waste of steam is avoided, cyclic utilization of steam curing is achieved, maximum utilization of steam is achieved, and the production cost of enterprises is greatly reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of electric pole steam curing, in particular to an electric pole steam energy-saving curing system. BACKGROUND

[0002] After the electric pole is completed by mold centrifugal casting, steam curing is needed, and steam curing refers to steam generated by a steam generator for curing the cement electric pole. After the cement electric pole is produced, the top cover of the curing box is opened, and the curing box and the electric pole mold are put into the steam curing box as a whole, the top cover is covered, steam is introduced into the curing box, indoor temperature and humidity are increased, the hydration reaction of the cement is accelerated, and the cement electric pole is hardened as soon as possible (as shown in the figure). Figure 3

[0003] However, after the steam introduced into the curing box is heated and cooled, part of the steam will condense into small water droplets and gather at the bottom, and another part of the steam will leak from the gap of the top cover of the curing box, the waste of the steam heat source is serious (the steam leakage amount is 45%), and the production cost of the enterprise is greatly increased. CONTENT OF THE UTILITY MODEL

[0004] In order to solve the above problems, the utility model provides an electric pole steam energy-saving curing system.

[0005] The utility model is realized through the following technical schemes:

[0006] An electric pole steam energy-saving curing system, comprising an electric pole mold and a cement electric pole with an annular shape poured in the electric pole mold, the electric pole mold is connected with a plugging device at both sides, the plugging device at both sides and the electric pole mold form a closed heating cavity, and the inlet and outlet of the heating cavity are connected with the inlet and outlet of a steam generator through a pipeline.

[0007] Further, the plugging device comprises a circular baffle and a connecting pipe fixed in the center, the circular baffle is pressed on the end of the electric pole mold through an annular end cover, and the end cover is fixed on the end of the electric pole mold through a plurality of bolts.

[0008] Further, the connecting pipe on one side of the electric pole mold is connected with an inlet pipe through an inlet branch pipe, and the inlet pipe is fixedly connected with the steam outlet of the steam generator.

[0009] Further, the connecting pipe on the other side of the electric pole mold is connected with an outlet pipe through an outlet branch pipe, and the outlet pipe is connected with the water supply pipe connected with the steam generator.

[0010] Further, a filter is installed on the water supply pipe, and control valves are installed on the inlet pipe, the outlet pipe and the water supply pipe.

[0011] ​Alternatively, the pole mold can be configured as multiple poles, with their front and rear inlet / outlet ends connected to the steam inlet branch pipe and the steam outlet branch pipe via connecting pipes.

[0012] Compared with existing technologies, the advantages of this utility model are as follows: By setting a sealing device at the end of the pole mold, the sealing devices on both sides form a closed heating cavity with the inside of the pole mold. High-temperature steam generated by a steam generator heats and cures the cement pole in the closed heating cavity, thereby avoiding the waste of steam, realizing the recycling of steam curing, maximizing the utilization of steam, and greatly reducing the production cost of enterprises. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the system of this utility model;

[0014] Figure 2 yes Figure 1 Enlarged view of a local structure in the diagram;

[0015] Figure 3 This is a schematic diagram of the prior art of this utility model;

[0016] In the diagram: 1. Pole mold; 2. End cap; 3. Bolt; 4. Circular baffle; 5. Connecting pipe; 6. Steam inlet branch pipe; 7. Steam inlet pipe; 8. Steam exhaust branch pipe; 9. Steam exhaust pipe; 10. Water supply pipe; 11. Filter; 12. Control valve; 13. Maintenance box; 14. Detailed Implementation

[0017] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments:

[0018] like Figure 1 As shown, a steam energy-saving maintenance system for utility poles includes a pole mold 1 and an annular cement pole cast inside it. Two sealing devices are connected to both ends of the pole mold 1, forming a sealed heating cavity with the interior of the mold. This sealed heating cavity prevents steam leakage, allowing steam to rapidly heat and maintain the cement pole from the inside, maximizing steam utilization. The inlet and outlet of the heating cavity are connected to the inlet and outlet of a steam generator 8 via pipelines. The steam generator 8 is a WDR0.1-0.09 electric heating steam generator.

[0019] like Figure 2 As shown, the plugging device includes a circular baffle 4 and a centrally connected and fixed connecting pipe 5. The circular baffle 4 is pressed against the end of the pole mold 1 by an annular end cap 2. The end cap 2 is fixed to the end of the pole mold 1 by multiple bolts 3. When connecting, a pressed rubber sealing gasket is set on the inside of the end cap 2 to ensure the sealing connection.

[0020] like Figure 1As shown, the connecting pipe 5 on one side of the pole mold 1 is connected with the steam inlet pipe 7 through the steam inlet branch pipe 6, and the steam inlet pipe 7 is fixedly connected with the steam outlet of the steam generator 8.

[0021] As shown in the drawings, Figure 1 As shown, the connecting pipe 5 on the other side of the pole mold 1 is connected with the steam exhaust pipe 10 through the steam exhaust branch pipe 9, and the steam exhaust pipe 10 is connected with the water supply pipe 11 connected with the steam generator 8.

[0022] As shown in the drawings, Figure 1 As shown, the water supply pipe 11 is provided with a filter 12, and the steam inlet pipe 7, the steam exhaust pipe 10 and the water supply pipe 11 are provided with control valves 13.

[0023] As shown in the drawings, Figure 1 As shown, the pole mold 1 is provided as a plurality of poles, and the front and rear inlet and outlet ends are connected with the steam inlet branch pipe 6 and the steam exhaust branch pipe 9 through the connecting pipe 5.

[0024] The implementation principle of the pole steam energy-saving maintenance system in the embodiment of the application is as follows:

[0025] When the cement pole is subjected to steam curing, the plurality of pole molds 1 and the cement poles inside the pole molds 1 after centrifugation are hoisted and placed on the support frame, the circular baffle 4 of the plugging device is tightly connected to the front and rear ends of the pole mold 1 through the end cover 2 after being placed, a heating cavity is formed inside the cement pole in the pole mold 1, and the steam inlet branch pipe 6 and the steam exhaust branch pipe 9 are connected with the connecting pipe 5 at the front and rear ends of the pole mold 1.

[0026] After the whole installation, the steam generator 8 is started, the high-temperature steam generated by the steam generator 8 enters the closed heating cavity of the pole mold 1 along the steam inlet pipe 7 and the plurality of steam inlet branch pipes 6, the cement pole in the pole mold 1 is heated to increase the temperature and humidity, the steam curing of the cement pole is realized, the steam entering the pole mold 1 enters the steam exhaust pipe 10 through the connecting pipe 5 at the other end and the steam exhaust branch pipe 9 to form heating exhaust steam, finally, the heating exhaust steam enters the steam generator 8 through the water supply pipe 11 to be recycled and heated, the steam does not leak during the whole heating process, the utilization of the steam is maximized, and the production cost of the enterprise is greatly reduced; meanwhile, the water supply pipe 11 (tap water pipe) externally connected to the steam generator 8 is used for water replenishment (the steam pressure in the steam exhaust pipe 10 is greater than the internal pressure of the water supply pipe 11) when the steam generator 8 is normally used.

[0027] The basic principle, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A pole steam energy conservation maintenance system, comprising a pole mold (1) and a ring-shaped cement pole poured inside the pole mold, characterized in that: The electric pole mold (1) is connected with a plugging device at both ends, and the plugging devices and the electric pole mold (1) form a closed heating cavity, and the inlet and outlet of the heating cavity are connected with the inlet and outlet of a steam generator (8) through pipelines.

2. The electric pole steam energy conservation maintenance system according to claim 1, characterized in that: The plugging device comprises a circular baffle (4) and a fixed connecting pipe (5) in the center, the circular baffle (4) is pressed on the end of the electric pole mold (1) through an annular end cover (2), and the end cover (2) is fixed on the end of the electric pole mold (1) through a plurality of bolts (3).

3. The pole steam energy conservation system of claim 1, wherein: The connecting pipe (5) on one side of the electric pole mold (1) is connected with a steam inlet branch pipe (6) and a steam inlet pipe (7), the steam inlet pipe (7) is connected with the steam outlet of the steam generator (8).

4. The pole steam energy conservation system of claim 3, wherein: The connecting pipe (5) on the other side of the electric pole mold (1) is connected with a steam outlet branch pipe (9) and a steam outlet pipe (10), and the steam outlet pipe (10) is connected with a water supply pipe (11) connected with the steam generator (8).

5. The pole steam energy conservation system of claim 4, wherein: A filter (12) is installed on the water supply pipe (11), and control valves (13) are installed on the steam inlet pipe (7), the steam outlet pipe (10) and the water supply pipe (11).

6. The pole steam energy conservation system of claim 2, wherein: The electric pole mold (1) is provided in multiple, and the inlet and outlet ends of the front and back are connected with the steam inlet branch pipe (6) and the steam outlet branch pipe (9) through the connecting pipe (5).