Mortar discharging device
By installing scraper blades and dust collection components inside the unloading pipe, the mortar is automatically cleaned and dust is adsorbed, solving the problem of pipe blockage caused by mortar adhesion and achieving efficient unloading and environmentally friendly cleaning.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2026-03-27
AI Technical Summary
In existing technologies, mortar tends to stick to the inner wall of the discharge pipe during unloading. If it is not cleaned for a long time, it will cause the pipe to become blocked, and manual cleaning is difficult.
A second drive motor is used to drive the scraper to move vertically on the inner wall of the unloading pipe. Combined with a dust extraction fan and a dust filter, it automatically cleans residual mortar and adsorbs dust to prevent adhesion and blockage.
It effectively prevents mortar from sticking to the inner wall of the unloading pipe and from drying naturally, reduces the extension of unloading time and the difficulty of manual cleaning, ensures smooth unloading, and reduces dust pollution.
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Figure CN224044171U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to mortar unloading technical field especially is related to a mortar unloading device. BACKGROUND
[0002] The mortar unloading device is the equipment that is especially used for mortar material unloading, has dry mixed mortar unloading and dry mixed mortar transport truck unloading, conveying tank and feeding cylinder, conveying tank top is equipped with feeding hopper, and the shielding piece is installed on the feeding hopper, conveying tank bottom is connected feeding cylinder through the link pipe, and conveying tank is equipped with mixing piece, and the feeding cylinder is connected discharge pipe away from the link pipe side, and the feeding cylinder is equipped with the stirring piece.
[0003] The utility model discloses a mortar unloading assembly, including unloading box and door body, the front of unloading box is hinged with door body, the top of unloading box is provided with unloading pipe, and is installed unloading assembly at the connecting place of unloading pipe and unloading box, the side of unloading box is connected with negative pressure assembly through pipeline, the utility model discloses utilize air pump to be in succession into gas or extract gas in different pipeline, realize that the inner tube elongation moves down to the hopper of transport trolley, and the baffle slides along the direction of guide plate, thereby open the unloading pipe, and mortar flows in from the unloading pipe and inner tube, after unloading, the baffle blocks the unloading pipe, and the inner tube shortens and separates from the hopper of transport trolley, then utilize the air blower to extract the gas in the unloading box, thereby the dust mixed in the air is extracted together to the collection box, and the ventilation window can be arranged to exhaust the airflow, and the filter cloth filters the dust, avoids discharging to the collection box outside the bottom end of unloading pipe still to be provided with pipeline telescopic.
[0004] In the implementation of the utility model process, at least the following problems exist in this technology, the mortar itself has cohesiveness, and part of the mortar will be adhered to the inner wall of the discharge pipe during unloading, and the mortar will be air dried in the pipe if the unloading is not timely for a long time, which will cause the pipe to be blocked during subsequent discharging, the unloading time will be prolonged, and manual cleaning is difficult, therefore, a mortar unloading device is proposed to solve the above-mentioned problems. UTILITY MODEL CONTENTS
[0005] In view of the deficiencies of the prior art, the utility model provides a mortar unloading device, which has the advantages of automatically cleaning the residual mortar in the pipe after unloading, and solves the problems of the mortar itself having cohesiveness, part of the mortar being adhered to the inner wall of the discharge pipe during unloading, the mortar being air dried in the pipe if the unloading is not timely for a long time, which will cause the pipe to be blocked during subsequent discharging, the unloading time being prolonged, and manual cleaning being difficult.
[0006] In summary, the utility model provides the following technical scheme: a mortar unloading device, comprising a collection box, an unloading cleaning device is arranged on the upper side of the collection box,
[0007] The unloading cleaning device comprises an upper unloading pipe communicated with the collecting box, two connecting plates fixedly connected to the side of the unloading pipe, a second driving motor fixedly installed on the upper side of the connecting plate, a second rotating shaft fixedly connected to the output end of the second driving motor, a winding roller fixedly connected to the output end of the second rotating shaft, a connecting rope fixedly connected to the outer side of the winding roller, a scraping plate fixedly connected to the side of the connecting rope away from the winding roller, and a counterweight inserted into the scraping plate.
[0008] The second driving motor output end rotationally moves the connected scraping plate downward and perpendicularly on the inner wall of the unloading pipe, directly hangs off the mortar remaining on the inner wall of the unloading pipe, and avoids the mortar adhered to the inner wall of the unloading pipe from being naturally air-dried to cause the blockage of the inner part of the unloading pipe.
[0009] Further, the inner part of the unloading pipe is provided with a material blocking assembly, which comprises a first driving motor fixedly installed on the front end face of the unloading pipe, a first rotating shaft fixedly connected to the output end of the first driving motor, and a baffle sleeved on the outer side of the first rotating shaft.
[0010] The first rotating shaft rotationally drives the baffle to rotate by 90 degrees in the inner part of the unloading pipe, and when unloading, the baffle is abutted against the inner wall of the unloading pipe by the first rotating shaft to avoid other objects from entering the collecting box from the unloading pipe, thereby achieving the isolation effect.
[0011] Further, the side of the collecting box is provided with a dust suction assembly, which comprises two connecting pipes communicated with the side of the collecting box, a dust collecting box communicated with the lower side of the connecting pipe, an internal dust suction fan inlaidly installed on the lower side of the dust collecting box, and an internal dust isolation net slidingly connected to the dust collecting box.
[0012] The dust suction fan generates suction force in cooperation with the connecting pipe to suck part of the dust generated by the mortar falling in the collecting box, thereby avoiding the mortar from being taken out to cause dust to be scattered in the air and inhaled into the human body to cause harm to the human body.
[0013] Further, two guide wheels are rotationally sleeved on the side of the unloading pipe, and the surfaces of the two guide wheels are drivingly connected to the outer side of the connecting rope.
[0014] The guide wheels help the connecting rope to move and play a transmission role, thereby reducing certain resistance and having a certain guiding property.
[0015] Further, the top end of the connecting rope penetrates through the unloading pipe and extends into the inner part of the unloading pipe, and a sealing ring is inserted into the end of the unloading pipe close to the connecting rope.
[0016] The beneficial effect of the further scheme is that the sealing ring can prevent the connecting rope from bringing out the mortar in the discharging pipe when moving, and the sealing ring can also hang the mortar attached to the surface of the connecting rope.
[0017] Further, the right side of the discharging pipe is internally provided with a limiting groove matched with the baffle.
[0018] The beneficial effect of the further scheme is that the limiting groove can keep the outer side of the baffle in a plane state with the inner wall of the discharging pipe when rotating, facilitating the subsequent scraping of the mortar attached to the surface of the baffle.
[0019] Further, the outer side of the scraping plate abuts against the inner wall of the discharging pipe, the front end surface of the collecting box is inserted with a box plate, the inner side of the box plate is inlaid with two observation windows, and the two observation windows are horizontally arranged.
[0020] The beneficial effect of the further scheme is that the end of the scraping plate close to the discharging pipe is in a conical structure, which can easily scrape the mortar attached to the inner wall of the discharging pipe when moving, achieving the cleaning purpose of the inner wall of the discharging pipe.
[0021] Further, the inner side of the dust collecting box is internally provided with a mounting hole matched with the dust separation net.
[0022] The beneficial effect of the further scheme is that the dust separation net can be inserted into the dust collecting box through the mounting hole, and the dust separation net can also be taken out from the dust collecting box for cleaning the filtered dust.
[0023] Compared with the prior art, the mortar discharging device has the following beneficial effects:
[0024] 1. The mortar discharging device can vertically move the connected scraping plate on the inner wall of the discharging pipe downward through the rotation of the output end of the second driving motor, directly hang the mortar remaining on the inner wall of the discharging pipe, and avoid the mortar attached to the inner wall of the discharging pipe from being naturally dried to cause the blockage of the inner part of the discharging pipe.
[0025] 2. The mortar discharging device can directly observe the discharging condition of the mortar in the inner part of the box plate through the observation window, and can also effectively adsorb the dust generated during the discharging of the mortar by using the dust suction fan and the dust separation net, thereby preventing the dust from floating in the box plate, solving the problem that the mortar itself has adhesion, part of the mortar is attached to the inner wall of the discharging pipe during the discharging, and the mortar is dried in the pipe for a long time, which causes the blockage of the pipe during the subsequent discharging, prolongs the discharging time, and makes the manual cleaning difficult. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 is a structural sectional view of the utility model.
[0027] Figure 2 is the structure front view of the utility model;
[0028] Figure 3 is the structure section view of the utility model's unloading cleaning device;
[0029] Figure 4 is the structure perspective view of the utility model's scraping plate;
[0030] Figure 5 is the structure perspective view of the utility model's dust collecting box;
[0031] Figure 6 is the structure perspective view of the utility model's second drive motor and winding roller.
[0032] BRIEF DESCRIPTION OF DRAWINGS
[0033] 1, collecting box;2, box plate;3, observation window;4, dust collecting box;5, dust collection fan;6, dust separation net;7, connecting pipe;8, unloading cleaning device;9, first drive motor;10, unloading pipe;11, first rotating shaft;12, baffle;13, limiting groove;14, connecting plate;15, second drive motor;16, connecting rope;17, guide wheel;18, scraping plate;19, counterweight;20, mounting hole;21, second rotating shaft;22, winding roller. DETAILED DESCRIPTION
[0034] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 6 , a mortar unloading device, including collecting box 1, the upper side of collecting box 1 is provided with unloading cleaning device 8. Unloading cleaning device 8 includes the upper side unloading pipe 10 that is communicated in collecting box 1, two connecting plates 14 that are fixedly connected in the side of unloading pipe 10, second drive motor 15 that is fixedly installed in the upper side of connecting plate 14, second rotating shaft 21 that is fixedly connected in the output end of second drive motor 15, winding roller 22 that is fixedly connected in the output end of second rotating shaft 21, connecting rope 16 that is fixedly connected in the outer side of winding roller 22, scraping plate 18 that is fixedly connected in the side of connecting rope 16 away from winding roller 22 and counterweight 19 that is inserted in the interior of scraping plate 18.
[0035] Wherein, the top end of connecting rope 16 penetrates unloading pipe 10 and extends to its interior, the end of unloading pipe 10 close to connecting rope 16 is inserted with sealing ring, the outer side of scraping plate 18 is abutted in the inner wall of unloading pipe 10, the front end face of collecting box 1 is inserted with box plate 2, the interior of box plate 2 is inlaid with two observation windows 3, and the two observation windows 3 are horizontally arranged.
[0036] It should be noted that the sealing ring can prevent the connecting rope 16 from bringing the mortar in the discharge pipe 10 out when moving, and the sealing ring can also hang the mortar attached to the surface of the connecting rope 16. The end of the scraping plate 18 close to the discharge pipe 10 is in a conical structure, which can easily scrape the mortar adhered to the inner wall of the discharge pipe 10 when moving, so as to achieve the purpose of cleaning the inner wall of the discharge pipe 10. The sealing ring is made of rubber material. The outer side of the connecting rope 16 extends through the inner wall of the sealing ring to the inside of the discharge pipe 10. The outer side of the scraping plate 18 is bonded with an anti-sticking layer made of aluminum foil and plastic film. When the scraping plate 18 moves vertically in the discharge pipe 10, the anti-sticking layer can effectively prevent the mortar from adhering to the surface of the scraping plate 18. Moreover, the conical structure can better scrape the adhered mortar. The counterweight 19 is directly inserted into the middle of the inner side of the scraping plate 18, which can increase the overall weight of the scraping plate 18. The aluminum foil has excellent waterproof and moisture-proof performance, which can be used as an isolation layer to prevent the mortar from adhering to the base material. The plastic film can be used as a physical isolation layer to reduce the contact between the mortar and the base material, thereby avoiding adhesion. The second drive motor 15 is of RF-300CA type. The observation window 3 is made of super white glass. The surface of the super white glass is smooth and has high light transmittance, so it is not easy to adsorb mortar and other impurities, and therefore has good anti-mortar adhesion capacity.
[0037] Please refer to Figure 1 and Figure 3 In the embodiment, the inside of the discharge pipe 10 is provided with a blocking assembly. The blocking assembly includes a first drive motor 9 fixedly installed on the front end face of the discharge pipe 10, a first rotating shaft 11 fixedly connected to the output end of the first drive motor 9, and a baffle 12 sleeved on the outer side of the first rotating shaft 11.
[0038] The side of the discharge pipe 10 is rotatably sleeved with two guide wheels 17. The surfaces of the two guide wheels 17 are drivingly connected to the outer side of the connecting rope 16. The right side of the discharge pipe 10 is internally provided with a limiting groove 13 matched with the baffle 12.
[0039] It should be noted that the first rotating shaft 11 can drive the baffle 12 to rotate by 90 degrees inside the discharge pipe 10. When not discharging, the baffle 12 is abutted by the first rotating shaft 11 on the inner wall of the discharge pipe 10 to prevent other objects from entering the collecting box 1 from the discharge pipe 10, thereby achieving the isolation effect. The guide wheels 17 can help the connecting rope 16 to move and play a transmission role, thereby reducing the resistance and having a certain guiding property. The limiting groove 13 can keep the outer side of the baffle 12 in a planar state with the inner wall of the discharge pipe 10 during rotation, thereby facilitating subsequent scraping of the mortar adhered to the surface of the baffle 12. The first drive motor 9 is a ZYT type motor with high precision and strong reliability. The outer side of the guide wheel 17 is attached with a non-slip layer made of rubber pad. When the connecting rope 16 moves on the surface of the guide wheel 17, the sliding phenomenon can be avoided.
[0040] Please refer to Figure 1 、 Figure 2 and Figure 5 In this embodiment, the side of the collection box 1 is provided with a dust suction assembly, which includes two connecting pipes 7 communicated at the side of the collection box 1, a dust collection box 4 communicated at the lower side of the connecting pipe 7, an internal dust suction fan 5 inlaidly installed at the lower side of the dust collection box 4, and an internal dust isolation net 6 slidably connected to the dust collection box 4.
[0041] The suction force generated by the dust suction fan 5 cooperates with the connecting pipe 7 to suck part of the dust generated by the falling of the mortar in the collection box 1, so as to avoid the scattering of the dust when the mortar is taken out, which is easy to be inhaled into the body and cause harm to the body. The dust collection box 4 is internally provided with a mounting hole 20 matched with the dust isolation net 6.
[0042] It should be noted that the mounting hole 20 can insert the dust isolation net 6 into the dust collection box 4, and also facilitate the subsequent removal of the dust isolation net 6 from the dust collection box 4 for cleaning the filtered dust. The dust collection box 4 is fixedly connected with a straight sliding rail matched with the dust isolation net 6, so as to meet the guiding effect of the dust isolation net 6 when the dust isolation net 6 is moved into or out of the dust collection box 4. The dust isolation net 6 is arranged at the upper end of the dust suction fan 5, which can avoid the contact between the absorbed dust and the dust suction fan 5, and prolong the service life of the dust suction fan 5.
[0043] The working principle of the above embodiment is as follows:
[0044] The first drive motor 9 drives the first rotating shaft 11 to rotate the baffle 12 downward and clamp it into the limiting groove 13. At this time, the discharge pipe 10 and the collection box 1 are in communication with each other, and the mortar is discharged from the upper side of the discharge pipe 10 into the collection box 1. The discharge condition of the mortar in the collection box 1 can be directly observed through the observation window 3. During the discharging process, the dust collection fan 5 is started, and the connecting pipe 7 collects the dust generated when the mortar in the collection box 1 is impacted. The dust enters the upper end of the dust collection net 6 in the dust collection box 4 to be isolated, avoiding being discharged from the dust collection box 4. After the discharging of the mortar in the collection box 1 is completed, the second drive motor 15 is started to loosen the outer connecting rope 16 of the winding roller 22, so that the scraping plate 18 moves vertically downward under the action of the downward gravity generated by the counterweight 19. During the movement, the outer side of the scraping plate 18 abuts against the inner wall of the discharge pipe 10 to scrape off the residual mortar and drop it into the collection box 1. After the baffle 12 is clamped into the limiting groove 13, it maintains the same plane with the inner wall of the discharge pipe 10. The scraping plate 18 simultaneously scrapes off the residual mortar outside the baffle 12, avoiding the residual mortar in the discharge pipe 10 from being naturally dried to block the discharge pipe 10 and cause difficulty in later discharging. After the scraping is completed, the second drive motor 15 starts to wind the connecting rope 16, and the scraping plate 18 moves to the top of the discharge pipe 10 to wait for the next use. The first drive motor 9 drives the baffle 12 to rotate upward and abut against the inner wall of the discharge pipe 10 to form a vertical state, thereby isolating the discharge pipe 10 from the collection box 1.
Claims
1. A mortar unloading device, comprising a collection box (1), characterized in that: The upper side of the collection box (1) is provided with a material unloading and cleaning device (8); The unloading and cleaning device (8) includes an unloading pipe (10) connected to the upper side of the collection box (1), two connecting plates (14) fixedly connected to the side of the unloading pipe (10), a second drive motor (15) fixedly installed on the upper side of the connecting plate (14), a second rotating shaft (21) fixedly connected to the output end of the second drive motor (15), a take-up roller (22) fixedly connected to the output end of the second rotating shaft (21), a connecting rope (16) fixedly connected to the outer side of the take-up roller (22), a scraper (18) fixedly connected to the side of the connecting rope (16) away from the take-up roller (22), and an internal counterweight (19) inserted into the scraper (18).
2. The mortar unloading device according to claim 1, characterized in that: The unloading pipe (10) is provided with a material blocking assembly inside. The material blocking assembly includes a first drive motor (9) fixedly installed on the front end face of the unloading pipe (10), a first rotating shaft (11) fixedly connected to the output end of the first drive motor (9), and an outer baffle (12) sleeved on the first rotating shaft (11).
3. The mortar unloading device according to claim 1, characterized in that: The side of the collection box (1) is provided with a dust suction assembly, which includes two connecting pipes (7) connected to the side of the collection box (1), a dust collection box (4) connected to the lower side of the connecting pipes (7), an internal dust suction fan (5) embedded in the lower side of the dust collection box (4), and an internal dust filter (6) slidably connected to the dust collection box (4).
4. A mortar unloading device according to claim 1, characterized in that: The unloading pipe (10) is rotatably fitted with two guide wheels (17) on its side, and the surfaces of the two guide wheels (17) are connected to the outside of the connecting rope (16) for transmission.
5. A mortar unloading device according to claim 1, characterized in that: The top end of the connecting rope (16) passes through the unloading pipe (10) and extends into its interior. A sealing ring is inserted into one end of the unloading pipe (10) near the connecting rope (16).
6. A mortar unloading device according to claim 2, characterized in that: The inside of the right side of the unloading pipe (10) is provided with a limiting groove (13) that matches the baffle (12).
7. A mortar unloading device according to claim 1, characterized in that: The outer side of the scraper (18) abuts against the inner wall of the discharge pipe (10), and a box plate (2) is inserted into the front end of the collection box (1). Two observation windows (3) are embedded inside the box plate (2), and the two observation windows (3) are arranged horizontally.
8. A mortar unloading device according to claim 3, characterized in that: The dust collection box (4) has mounting holes (20) inside that are compatible with the dust filter screen (6).
Citation Information
Patent Citations
Mortar discharging assembly
CN220466934U