Ion intermediate membrane recovery leftover material crushing device
By designing an automated dual crushing device and transmission components, the problem of low crushing efficiency of scrap material from ion-exchange membrane recycling has been solved, achieving a highly efficient and thorough crushing process and reducing environmental pollution.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-10
- Publication Date
- 2026-03-27
AI Technical Summary
Existing ion-exchange membrane recycling scrap crushing devices require manual handling of feeding and discharging, resulting in low efficiency and incomplete crushing.
An automatic loading and unloading conveying system is adopted, combined with a dual crushing component and transmission design, to realize an automated crushing process, including the cooperation of the first and second crushing components, and multiple crushing operations using rotating and fixed blades.
It improves crushing efficiency, reduces environmental pollution, achieves thorough crushing, and requires no manual operation.
Smart Images
Figure CN224044303U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the field of recycling corner material processing especially relates to a ion interlayer recycling corner material crushing device. BACKGROUND
[0002] In the production and manufacturing process of building glass, automobile glass and other special glass, ion interlayer is widely used to improve the performance of glass, such as sound insulation, heat insulation, ultraviolet resistance and other characteristics. A large amount of corner material is produced in the production and processing of ion interlayer, and the recycling of these corner materials is of great significance to the cost control, resource recycling and environmental protection of enterprises.
[0003] The existing ion interlayer recycling corner material crushing device needs manual processing for feeding and discharging, which leads to low efficiency, and only one crushing method is used, so the crushing is not thorough. UTILITY MODEL CONTENTS
[0004] The utility model aims at providing a ion interlayer recycling corner material crushing device to overcome at least one of the above-mentioned defects in the prior art.
[0005] To achieve this purpose, the utility model adopts the following technical scheme:
[0006] The ion interlayer recycling corner material crushing device provided by the utility model comprises a conveyor, a first crushing box, a first crushing assembly, a second crushing box, a second crushing assembly, a valve and a discharging assembly, the top of the second crushing box is fixedly connected with the first crushing box, the discharging end of the conveyor extends above the inside of the first crushing box, the first crushing assembly is arranged in the first crushing box and located below the feeding end of the conveyor, the second crushing assembly is arranged in the second crushing box, the bottom of the second crushing box is fixedly connected with the discharging assembly, and the second crushing box is provided with the valve at the discharging end.
[0007] Preferably, the conveyor has a horizontal feeding section, an inclined lifting section and a horizontal discharging section, the horizontal feeding section is connected with the horizontal discharging section through the inclined lifting section, the horizontal feeding section is located below the horizontal discharging section, and the discharging end of the horizontal discharging section extends above the inside of the first crushing box.
[0008] Preferably, the first crushing assembly comprises a first motor, a first crushing roller, a second crushing roller, a first gear and a second gear, the rear side wall of the first crushing box is fixedly connected with the first motor, the first crushing roller and the second crushing roller are both rotationally connected to the inside of the first crushing box, the first crushing roller is engaged with the second crushing roller, the rear end of the first crushing roller penetrates through the rear side wall of the first crushing box and is fixedly connected with the first motor, the first gear is fixed to the first crushing roller and located outside the first crushing box, the rear end of the second crushing roller penetrates through the rear side wall of the first crushing box and is fixedly connected with the second gear, and the first gear is engaged with the second gear.
[0009] Preferably, the second crushing assembly comprises a second motor, a first bearing seat, a first rotating shaft, a first crushing knife, a second bearing seat, a second rotating shaft, a second crushing knife and a transmission part, the second motor and the first bearing seat are fixed on the left side of the top of the second crushing box, the first rotating shaft is fixed at the bottom end of the second motor, the first rotating shaft passes through the top wall of the second crushing box and the first bearing seat and extends into the second crushing box and is fixed with a plurality of first crushing knives, the second bearing seat is fixed on the right side of the top of the second crushing box, the second rotating shaft passes through the top wall of the second crushing box and the second bearing seat and extends into the second crushing box and is fixed with a plurality of second crushing knives, the first crushing knives and the second crushing knives are arranged in a staggered manner, and the first rotating shaft and the second rotating shaft are drivingly connected through the transmission part.
[0010] Preferably, the transmission part comprises a driving wheel, a driven wheel, a transmission belt, a third bearing seat, a third rotating shaft, a third gear and a fourth gear, the third bearing seat is fixed on the right side of the top of the second crushing box, the third rotating shaft is inserted into the third bearing seat at the bottom end, the third gear is fixed at the top end of the third rotating shaft, the driving wheel is fixed on the first rotating shaft, the driven wheel is fixed on the third rotating shaft, the driving wheel and the driven wheel are drivingly connected through the transmission belt, and the fourth gear is fixed at the top end of the second rotating shaft and engaged with the third gear.
[0011] Preferably, the second crushing assembly further comprises a first fixed knife and a second fixed knife, a plurality of first fixed knives are fixed on the left side wall in the second crushing box, the first fixed knives are arranged in a staggered manner with the first crushing knives, and a plurality of second fixed knives are fixed on the right side wall in the second crushing box, the second fixed knives are arranged in a staggered manner with the second crushing knives.
[0012] Preferably, the second crushing box comprises a bracket, a box body and a discharging pipe, the brackets are fixed on the left and right sides of the box body, and the discharging pipe is fixed and communicated at the bottom of the box body.
[0013] Preferably, the box body comprises a cylindrical segment and a circular segment, the circular segment is fixed and communicated at the bottom end of the cylindrical segment, and the discharging pipe is fixed and communicated at the bottom end of the circular segment.
[0014] Preferably, the discharging assembly comprises a cylinder, a third motor, a screw rod and a discharging pipe, the third motor is fixed and communicated at the left end of the cylinder, the screw rod is arranged in the cylinder and connected with the third motor at the left end, the left side of the top wall of the cylinder is fixed and communicated with the bottom end of the discharging pipe, and the right side of the bottom wall of the cylinder is fixed and communicated with the discharging pipe.
[0015] The utility model discloses the following beneficial effects:
[0016] 1、realize automatic feeding and discharging, need not manual material handling to first broken box, and the material is taken away from second broken box, greatly improve efficiency;Through the first broken component combination second broken component setting, adopt double broken mode, make the broken more thoroughly, broken effect is good.
[0017] 2、the discharge end of the conveyor extends to the inside of the first broken box, avoiding dust flying, reducing environmental pollution.
[0018] 3、through the inclined lifting section, the feed is lifted from the low position to the high position, and finally enters the first broken box, compared with the manual handling of the ion intermediate film recycling corner material, the feeding time is greatly shortened, and the efficiency is improved.
[0019] 4、through the setting of the transmission part, only one driving source can make the first broken knife and the second broken knife rotate in opposite directions, so that the broken effect is better.
[0020] 5、through the rotating first broken knife matched with the fixed first fixed knife, and the rotating second broken knife matched with the fixed second fixed knife, further improve the broken effect, make the broken more comprehensive and thorough.
[0021] 6、through the cooperation of the cylindrical section and the second broken component, the broken effect is better;Through the setting of the circular table section, it is more conducive to discharging.
[0022] 7、the ion intermediate film recycling corner material after broken enters the cylinder through the discharge pipe, the third motor rotates, drives the screw to rotate, pushes the ion intermediate film recycling corner material after broken to the right, finally discharges through the discharge pipe, so as to realize automatic discharge. BRIEF DESCRIPTION OF DRAWINGS
[0023] Fig. 1 is the structure schematic diagram of the utility model.
[0024] Fig. 2 is the overhead structure schematic diagram of the first broken component of the utility model.
[0025] Fig. 3 is the structure schematic diagram of the second broken box, second broken component and valve of the utility model.
[0026] Fig. 4 is the structure schematic diagram of the discharge assembly, discharge pipe, circular table section and valve of the utility model.
[0027] The marks in the drawings are: 1-first crushing box, 2-second crushing box, 3-conveyor, 4-first crushing assembly, 5-second crushing assembly, 6-valve, 7-discharging assembly, 31-horizontal feeding section, 32-inclined lifting section, 33-horizontal discharging section, 41-first motor, 42-first crushing roller, 43-first gear, 44-second gear, 45-second crushing roller, 51-second motor, 52-first bearing seat, 53-first rotating shaft, 54-first crushing knife, 55-second bearing seat, 56-second rotating shaft, 57-second crushing knife, 58-transmission part, 581-driving wheel, 582-driven wheel, 583-transmission belt, 584-third bearing seat, 585-third rotating shaft, 586-third gear, 587-fourth gear, 8-first fixed knife, 9-second fixed knife, 21-bracket, 22-box body, 23-discharging pipe, 221-cylinder section, 222-circular table section, 71-cylinder body, 72-third motor, 73-screw rod, 74-discharging pipe. DETAILED DESCRIPTION
[0028] The utility model will be further described with reference to the drawings and specific embodiments.
[0029] The contents not described in detail in the specification belong to the prior art known to those skilled in the art. In the description of the utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first", "second", "third" and the like are only used for differentiation in description, and cannot be understood as indicating or implying relative importance.
[0030] As Figs. 1 to 4The ion intermediate film recycling corner material crushing device provided in the embodiment comprises a conveyor 3, a first crushing box 1, a first crushing assembly 4, a second crushing box 2, a second crushing assembly 5, a valve 6 and a discharging assembly 7. The top of the second crushing box 2 is fixedly connected with the first crushing box 1. The discharging end of the conveyor 3 extends above the inside of the first crushing box 1. The first crushing assembly 4 is arranged in the first crushing box 1 and below the feeding end of the conveyor 3. The second crushing assembly 5 is arranged in the second crushing box 2. The bottom of the second crushing box 2 is fixedly connected with the discharging assembly 7. The discharging end of the second crushing box 2 is provided with the valve 6. The ion intermediate film recycling corner material to be crushed is conveyed into the first crushing box 1 by the conveyor 3, and the crushed ion intermediate film corner material is conveyed away by the discharging assembly 7. Thus, automatic feeding and discharging are realized, and manual feeding of the material into the first crushing box 1 and discharging of the material from the second crushing box 2 are not needed, greatly improving the efficiency. The discharging end of the conveyor 3 extends into the inside of the first crushing box 1, avoiding dust flying and reducing environmental pollution. The first crushing assembly 4 is combined with the second crushing assembly 5, and a double crushing mode is adopted, so that the crushing is more thorough and the crushing effect is good.
[0031] The conveyor 3 has a horizontal feeding section 31, an inclined lifting section 32 and a horizontal discharging section 33. The horizontal feeding section 31 and the horizontal discharging section 33 are connected by the inclined lifting section 32. The horizontal feeding section 31 is below the horizontal discharging section 33. The discharging end of the horizontal discharging section extends above the inside of the first crushing box 1. The material is lifted from a low position to a high position by the inclined lifting section and finally fed into the first crushing box 1. Compared with manually carrying the ion intermediate film recycling corner material to be treated into the first crushing box 1 in bags, the feeding time is greatly shortened, and the efficiency is improved.
[0032] The first crushing assembly 4 comprises a first motor 41, a first crushing roller 42, a second crushing roller 45, a first gear 43 and a second gear 44. The first motor 41 is fixed to the rear side wall of the first crushing box 1. The first crushing roller 42 and the second crushing roller 45 are both rotatably connected to the inside of the first crushing box 1. The first crushing roller 42 is engaged with the second crushing roller 45. The rear end of the first crushing roller 42 penetrates through the rear side wall of the first crushing box 1 and is fixedly connected with the first motor 41. The first gear 43 is fixed to the first crushing roller 42 and located outside the first crushing box 1. The rear end of the second crushing roller 45 penetrates through the rear side wall of the first crushing box 1 and is fixedly connected with the second gear 44. The first gear 43 is engaged with the second gear 44. When primary crushing is performed, the first motor 41 rotates to drive the first crushing roller 42 to rotate, and at the same time drives the first gear 43 to rotate, so that the second gear 44 rotates in the opposite direction to drive the second crushing roller 45 to rotate in the opposite direction. The second crushing roller 45 rotates in the opposite direction to the first crushing roller 42 to perform primary crushing on the ion intermediate film recycling corner material.
[0033] The second crushing assembly 5 comprises a second motor 51, a first bearing seat 52, a first rotating shaft 53, a first crushing blade 54, a second bearing seat 55, a second rotating shaft 56, a second crushing blade 57, and a transmission member 58. The second motor 51 and the first bearing seat 52 are fixed to the left side of the top of the second crushing box 2. The first rotating shaft 53 is fixed to the bottom end of the second motor 51 and extends through the top wall of the second crushing box 2 and the first bearing seat 52 and is fixed with a plurality of first crushing blades 54 in the interior of the second crushing box 2. The second bearing seat 55 is fixed to the right side of the top of the second crushing box 2. The second rotating shaft 56 extends through the top wall of the second crushing box 2 and the second bearing seat 55 and is fixed with a plurality of second crushing blades 57 in the interior of the second crushing box 2. The first crushing blades 54 are arranged in a staggered manner with the second crushing blades 57. The first rotating shaft 53 and the second rotating shaft 56 are drivingly connected through the transmission member 58. The ion interlayer film recycling scraps after the crushing treatment of the first crushing assembly 4 fall into the second crushing box 2. The second motor 51 rotates to drive the first rotating shaft 53 to rotate. The first crushing blades 54 rotate. The second rotating shaft 56 is driven to rotate through the transmission member 58 to drive the second crushing blades 57 to rotate. The ion interlayer film recycling scraps are crushed twice through the cooperation of the first crushing blades 54 and the second crushing blades 57, so that the crushing is more complete.
[0034] The transmission member 58 comprises a driving wheel 581, a driven wheel 582, a transmission belt 583, a third bearing seat 584, a third rotating shaft 585, a third gear 586, and a fourth gear 587. The third bearing seat 584 is fixed to the right side of the top of the second crushing box 2. The bottom end of the third rotating shaft 585 is inserted into the third bearing seat 584. The top end of the third rotating shaft 585 is fixed with the third gear 586. The driving wheel 581 is fixed to the first rotating shaft 53. The driven wheel 582 is fixed to the third rotating shaft 585. The driving wheel 581 and the driven wheel 582 are drivingly connected through the transmission belt 583. The top end of the second rotating shaft 56 is fixed with the fourth gear 587. The third gear 586 is engaged with the fourth gear 587. When the first rotating shaft 53 rotates, the driving wheel 581 rotates to drive the driven wheel 582 to rotate through the transmission belt 583, so that the third rotating shaft 585 rotates to drive the third gear 586 to rotate, thereby driving the fourth gear 587 to rotate in the opposite direction, so that the second rotating shaft 56 rotates in the opposite direction to drive the second crushing blades 57 to rotate in the opposite direction. The cooperation of the first crushing blades 54 and the second crushing blades 57 rotating in the opposite direction makes the crushing effect better.
[0035] The first fixed knives 8 are fixed to the left side wall inside the second crushing box 2 and are arranged in a staggered manner with the first crushing knives 54, and the second fixed knives 9 are fixed to the right side wall inside the second crushing box 2 and are arranged in a staggered manner with the second crushing knives 57.
[0036] The second crushing box 2 comprises a support 21, a box body 22 and a discharging pipe 23, the support 21 is fixed to the left and right sides of the box body 22, the bottom of the box body 22 is fixedly connected with the discharging pipe 23, and the valve 6 is arranged on the discharging pipe 23.
[0037] The box body 22 comprises a cylindrical section 221 and a circular truncated cone section 222, the circular truncated cone section 222 is fixedly connected to the bottom end of the cylindrical section, and the bottom end of the circular truncated cone section 222 is fixedly connected with the discharging pipe 23.
[0038] The discharging assembly 7 comprises a barrel 71, a third motor 72, a screw rod 73 and a discharging pipe 74, the third motor 72 is fixedly connected to the left end of the barrel 71, the screw rod 73 is arranged in the barrel 71 and is connected with the third motor 72, the left side of the top wall of the barrel 71 is fixedly connected with the bottom end of the discharging pipe 23, and the right side of the bottom wall of the barrel 71 is fixedly connected with the discharging pipe 74.
[0039] The above embodiments are only used to illustrate the technical solutions of the present application, and not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that the technical solutions recorded in the foregoing embodiments can be modified or some technical features can be replaced by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. An ion intermediate film recycling corner material crushing device, characterized in that: it comprises a conveyor, a first crushing box, a first crushing assembly, a second crushing box, a second crushing assembly, a valve and a discharging assembly; the top of the second crushing box is fixedly connected with the first crushing box; the discharging end of the conveyor extends above the inside of the first crushing box; the first crushing assembly is arranged in the first crushing box and below the feeding end of the conveyor; the second crushing assembly is arranged in the second crushing box; the bottom of the second crushing box is fixedly connected with the discharging assembly; and the lower end of the second crushing box is provided with a valve.
2. The ion intermediate film recycling corner material crushing device according to claim 1, characterized in that: the conveyor has a horizontal feeding section, an inclined lifting section and a horizontal discharging section; the horizontal feeding section and the horizontal discharging section are connected through the inclined lifting section; the horizontal feeding section is below the horizontal discharging section; and the discharging end of the horizontal discharging section extends above the inside of the first crushing box.
3. The ion intermediate film recycling corner material crushing device according to claim 1, characterized in that: the first crushing assembly comprises a first motor, a first crushing roller, a second crushing roller, a first gear and a second gear; the rear side wall of the first crushing box is fixedly provided with the first motor; the first crushing roller and the second crushing roller are both rotationally connected to the inside of the first crushing box and are engaged with each other; the rear end of the first crushing roller penetrates through the rear side wall of the first crushing box and is fixedly connected with the first motor; the first gear is fixed to the first crushing roller and located outside the first crushing box; the rear end of the second crushing roller penetrates through the rear side wall of the first crushing box and is fixedly provided with the second gear; and the first gear and the second gear are engaged with each other.
4. The ion intermediate film recycling corner material crushing device according to claim 1, characterized in that: the second crushing assembly comprises a second motor, a first bearing seat, a first rotating shaft, a first crushing knife, a second bearing seat, a second rotating shaft, a second crushing knife and a transmission member; the left side of the top of the second crushing box is fixedly provided with the second motor and the first bearing seat; the bottom end of the second motor is fixedly provided with the first rotating shaft which penetrates through the top wall of the second crushing box and extends into the inside of the second crushing box and is fixedly provided with a plurality of first crushing knives; the right side of the top of the second crushing box is fixedly provided with the second bearing seat; the second rotating shaft penetrates through the second bearing seat and the top wall of the second crushing box and extends into the inside of the second crushing box and is fixedly provided with a plurality of second crushing knives; the first crushing knives and the second crushing knives are arranged in a staggered manner; and the first rotating shaft and the second rotating shaft are drivingly connected through the transmission member.
5. The ion intermediate film recycling corner material crushing device according to claim 4, characterized in that: the transmission member comprises a driving wheel, a driven wheel, a transmission belt, a third bearing seat, a third rotating shaft, a third gear and a fourth gear. The right side of the top of the second crushing box is fixed with a third bearing seat, the bottom end of the third rotating shaft is inserted into the third bearing seat, and the top end of the third rotating shaft is fixed with a third gear; The driving wheel is fixed to the first rotating shaft, the driven wheel is fixed to the third rotating shaft, and the driving wheel and the driven wheel are connected through a transmission belt; The top end of the second rotating shaft is fixed with a fourth gear; The third gear is engaged with the fourth gear. 6.The ion intermediate film recycling corner material crushing device according to claim 1, characterized in that: It further comprises a first fixed knife and a second fixed knife; The left side wall of the interior of the second crushing box is fixed with a plurality of first fixed knives, and the first fixed knives are arranged in a staggered manner with the first crushing knives; The right side wall of the interior of the second crushing box is fixed with a plurality of second fixed knives, and the second fixed knives are arranged in a staggered manner with the second crushing knives. 7.The ion intermediate film recycling corner material crushing device according to claim 1, characterized in that: The second crushing box comprises a support, a box body, and a feeding pipe; The left and right sides of the box body are fixed with supports; The bottom of the box body is fixedly connected with a feeding pipe; The valve is arranged in the feeding pipe. 8.The ion intermediate film recycling corner material crushing device according to claim 7, characterized in that: The box body comprises a cylindrical segment and a circular truncated cone segment; The circular truncated cone segment is fixedly connected to the bottom end of the cylindrical segment; The bottom end of the circular truncated cone segment is fixedly connected with the feeding pipe. 9.The ion intermediate film recycling corner material crushing device according to claim 7, characterized in that: The discharging assembly comprises a cylinder, a third motor, a screw rod, and a discharging pipe; The left end of the cylinder is fixedly connected with a third motor, the screw rod is located in the interior of the cylinder, and the left end of the screw rod is connected with the third motor; The left side of the top wall of the cylinder is fixedly connected with the bottom end of the feeding pipe, and the right side of the bottom wall of the cylinder is fixedly connected with a discharging pipe.