Sludge bin with sewage separation function

Abstract

The utility model discloses a sludge bin with a sewage separation function, which belongs to the field of sludge bins and is characterized in that a spiral feeder is erected in a precipitation separation cavity and is mounted on a bin body through a bearing device, a speed reducer is mounted at one end of the bin body and is connected with the spiral feeder, a servo motor is connected to the outer end of the speed reducer, a blow-off pipe is arranged at the lower end of the bin body, and the blow-off pipe is connected with the spiral feeder through a bearing device. The other end of the bin body is connected with a liquid discharging pipe, liquid on the upper layer of the precipitation separation cavity is discharged from the liquid discharging pipe, the servo motor drives the spiral feeder to move, and sludge at the bottom of the precipitation separation cavity is conveyed to a sewage discharging pipe to achieve sewage discharging. The spiral feeder and the electric push rod work cooperatively, so that effective sludge separation and rapid sewage discharge are realized, and the sewage treatment efficiency is improved. The side wall slope of the pushing plate is matched with the inner slope of the bin body, inclination is limited, stable movement is ensured, and the phenomenon that liquid flows unstably is avoided. The design of the wave-proof holes in the end face of the push plate reduces liquid fluctuation and keeps stable flowing, which is crucial to smooth operation of the system.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of sludge bin, especially a sludge bin with sewage separation function. BACKGROUND

[0002] Sludge bin is an important component in sewage treatment facilities, mainly used for storing and treating sludge generated during the sewage treatment process. These sludge usually contains a large amount of organic matter and water, which needs to go through steps such as concentration, digestion, and dehydration to reduce volume and weight, and reduce its impact on the environment. The design and size of the sludge bin will vary depending on the scale and processing capacity of the treatment plant. In some designs, the sludge bin may also include a heating system to promote the digestion process of the sludge, and a stirring device to maintain the uniformity of the sludge.

[0003] In practical application, the sludge bin with sewage separation function usually uses the principle of sedimentation to realize the upper and lower layering of sludge. During the sedimentation process, the solid particles in the sludge gradually settle to the bottom, while the upper layer forms a relatively clear liquid. However, if the discharge rate of the upper liquid is too slow, it may lead to poor sedimentation effect, because the suspended matter in the liquid has enough time to resuspend, affecting the separation effect.

[0004] When trying to quickly discharge the upper liquid by pushing the plate, although the discharge rate can be improved, this approach often causes the liquid to fluctuate up and down, thereby stirring the already settled sludge layer. This stirring causes the originally layered sludge to remix, resulting in the upper liquid becoming turbid, thereby reducing the separation efficiency and water quality. SUMMARY

[0005] The main purpose of the utility model is to provide a sludge bin with sewage separation function, which can effectively solve the problems raised in the background art.

[0006] To achieve the above-mentioned purpose, the technical scheme adopted by the utility model is:

[0007] A sludge bin with sewage separation function, comprising a bin body and a sedimentation separation chamber, the upper end of the bin body is provided with a sedimentation separation chamber for sedimentation and separation of sludge;

[0008] A screw feeder is erected in the sedimentation separation chamber and installed on the bin body through a bearing device. One end of the bin body is provided with a speed reducer connected with the screw feeder. The outer end of the speed reducer is connected with a servo motor. The lower end of the bin body is provided with a sewage discharge pipe, and the other end of the bin body is connected with a liquid discharge pipe. The upper liquid in the sedimentation separation chamber is discharged from the liquid discharge pipe. The servo motor drives the screw feeder to move, and the sludge at the bottom of the sedimentation separation chamber is sent to the sewage discharge pipe to realize sewage discharge;

[0009] The other end of the bin body is connected with an electric push rod through a mounting block and a support frame, the telescopic end of the electric push rod is connected with a push plate through a connecting strip, and a filter gap is formed in the lower end of the push plate.

[0010] As a preferred scheme of the present application, a wave-preventing hole is formed in the end face of the push plate, and the upper liquid in the sediment separation cavity passes through the wave-preventing hole, thereby reducing excessive fluctuation of the liquid in the sediment separation cavity.

[0011] As a preferred scheme of the present application, the blowdown pipe and the liquid discharge pipe are fixed on the bin body, and a sealing ring is arranged at the connection between the blowdown pipe and the liquid discharge pipe and the bin body, the bearing device and the screw feeder are mechanically sealed with the bin body, and the bearing device is fixed on the bin body through bolts.

[0012] As a preferred scheme of the present application, the screw holes of the mounting block and the support frame are aligned with the round holes of the bin body, and the mounting block and the support frame are fixed on the bin body by means of bolts, nuts and anti-skid washers, and the support frame, the mounting block and the electric push rod are fixed by means of bolts.

[0013] As a preferred scheme of the present application, the connecting strip and the telescopic end of the electric push rod are fixed by means of bolts, the connecting strip and the push plate are fixed by means of bolts, and the side wall inclined surface of the push plate is adapted to the inner inclined surface of the bin body, thereby limiting the inclination of the push plate.

[0014] As a preferred scheme of the present application, the filter gap is designed in a zigzag shape, and the corner of the filter gap is designed in an arc shape.

[0015] Compared with the prior art, the present application has the following beneficial effects:

[0016] Through the cooperative work of the screw feeder and the electric push rod, we can realize effective separation of sludge and rapid blowdown, thereby significantly improving the efficiency of sewage treatment. The side wall inclined surface of the push plate is perfectly adapted to the inner inclined surface of the bin body, which limits the inclination of the push plate and ensures the stability of movement, effectively avoiding unstable phenomena that may occur during liquid flow.

[0017] The filter gap is designed in a unique zigzag shape, and the corner thereof is designed in a smooth arc shape, which reduces the resistance during liquid flow, thereby improving the efficiency of liquid flow. Meanwhile, the wave-preventing hole in the end face of the push plate can reduce the excessive fluctuation of the liquid in the sediment separation cavity, thereby maintaining the stable flow of the liquid, which is crucial for the smooth operation of the entire system.

[0018] In order to ensure the sealing of the connection part, prevent liquid leakage, the sealing ring is specially arranged at the connection part of the drain pipe and the drain pipe and the bin body. In addition, the mechanical sealing technology is used between the bearing device and the screw feeder and the bin body, and the precise sealing mode further ensures the safety and reliability of the system, and provides guarantee for the long-term stable operation of the sewage treatment equipment. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is an overall structure schematic view of the utility model;

[0020] Figure 2 It is an overall structure top view of the utility model;

[0021] Figure 3 It is an overall structure front view of the utility model;

[0022] Figure 4 It is a push plate, electric push rod display view of the utility model.

[0023] In the drawing: 1, bin body; 2, sedimentation separation chamber; 3, speed reducer; 4, servo motor; 5, screw feeder; 6, bearing device; 7, drain pipe; 8, drain pipe; 9, mounting block; 10, support frame; 11, electric push rod; 12, connecting strip; 13, push plate; 14, wave hole; 15, filter gap. DETAILED DESCRIPTION

[0024] In order to make the technical means, creative features, purposes and effects realized by the utility model easy to understand, the utility model is further described below in combination with specific embodiments. EMBODIMENT

[0025] Please refer to Figures 1 to 4 As shown in the figure, a sludge bin with sewage separation function is mainly composed of a bin body 1 and a sedimentation separation chamber 2. The upper end of the bin body 1 is provided with the sedimentation separation chamber 2, and the chamber is specially used for the sedimentation and separation process of sludge;

[0026] Inside the sedimentation separation chamber 2, a screw feeder 5 is arranged, which is installed on the bin body 1 through a bearing device 6. At one end of the bin body 1, a speed reducer 3 is installed, which is connected with the screw feeder 5 through a transmission device. The speed reducer 3 is connected with a servo motor 4 outside, which is used to drive the whole feeding system. The lower end of the bin body 1 is provided with a drain pipe 7 for discharging sludge after sedimentation and separation. At the other end of the bin body 1, a drain pipe 8 is connected, and the clarified liquid in the upper layer of the sedimentation separation chamber 2 is discharged through the drain pipe 8. The operation of the servo motor 4 drives the movement of the screw feeder 5, and pushes the sludge at the bottom of the sedimentation separation chamber 2 to the drain pipe 7, so as to realize the effective discharge of sludge;

[0027] The other end of the bin 1 is connected with the electric push rod 11 through the mounting block 9 and the support frame 10. The telescopic end of the electric push rod 11 is connected with the push plate 13 through the connecting strip 12. The lower end of the push plate 13 is provided with the filtering gap 15. Through the telescopic movement of the electric push rod 11, the push plate 13 moves, so that the rapid flow of the liquid on the upper layer of the sediment separation cavity 2 is realized, and the efficiency of the liquid flow is improved.

[0028] The drain pipe 7 and the liquid discharge pipe 8 are fixedly installed on the bin 1, and sealing rings are arranged at the connecting positions of the bin 1, so as to ensure the sealing of the connecting positions. The bearing device 6 and the screw feeder 5 are mechanically sealed with the bin 1, so as to prevent the liquid from leaking. The bearing device 6 is fixed on the bin 1 through bolts;

[0029] The screw holes of the mounting block 9 and the support frame 10 are accurately aligned with the circular holes of the bin 1, and the mounting block 9 and the support frame 10 are fixed on the bin 1 through bolts, nuts and anti-skid washers. The support frame 10 and the mounting block 9 are fixed with the electric push rod 11 through bolts;

[0030] The connecting strip 12 is fixed with the telescopic end of the electric push rod 11 through bolts, and the connecting strip 12 is also fixed with the push plate 13 through bolts. The side wall inclined surface of the push plate 13 is matched with the inner inclined surface of the bin 1, so that the inclination of the push plate 13 is limited, and the stability of the movement of the push plate 13 is ensured.

[0031] The filtering gap 15 is designed in a zigzag shape, and the corners are designed in an arc shape. Such a design can reduce the resistance generated when the liquid flows, and can also avoid the damage caused by the sharp right angle. Embodiment

[0032] Please refer to Figures 1 to 4 Compared with the structure of the above-mentioned embodiment one, the embodiment has certain differences. The end surface of the push plate 13 is provided with the wave-preventing holes 14, and the liquid on the upper layer of the sediment separation cavity 2 can pass through the wave-preventing holes 14, so that the excessive fluctuation of the liquid in the sediment separation cavity 2 is reduced, and the stable flow of the liquid is maintained.

[0033] Installation process: install the sediment separation chamber 2 at the upper end of the bin body 1. Install the screw feeder 5 on the bin body 1 through the bearing device 6. Install the speed reducer 3 at one end of the bin body 1 and connect it with the screw feeder 5 through the transmission device. Connect the servo motor 4 to the outside of the speed reducer 3 to drive the whole feeding system. Install the sewage pipe 7 at the lower end of the bin body 1 and make sure there is a sealing ring at the connection. Install the liquid discharge pipe 8 at the other end of the bin body 1 and make sure there is a sealing ring at the connection. Connect the electric push rod 11 to the other end of the bin body 1 through the mounting block 9 and the support frame 10. Connect the telescopic end of the electric push rod 11 with the push plate 13 through the connecting strip 12. Make sure that the lower end of the push plate 13 has a filtering gap 15 and the side wall slope of the push plate 13 is matched with the inner slope of the bin body 1. Fix the mounting block 9 and the support frame 10 on the bin body 1 with bolts, nuts and anti-skid washers. Connect and fix the support frame 10, the mounting block 9 and the electric push rod 11 with bolts. Connect and fix the connecting strip 12 with the telescopic end of the electric push rod 11 and the push plate 13 with bolts. Check the sealing and stability of all connection parts to ensure no leakage and looseness.

[0034] Usage process: start the servo motor 4 to drive the speed reducer 3 and the screw feeder 5 to operate. The screw feeder 5 pushes the sludge at the bottom of the sediment separation chamber 2 to the sewage pipe 7 to realize effective sewage sludge discharge. Valves should be arranged at the sewage pipe 7 and the liquid discharge pipe 8 to control the opening and closing of the pipes. The electric push rod 11 moves telescopically, and the push plate 13 moves accordingly, accelerating the flow of the liquid in the upper layer of the sediment separation chamber 2 and improving the liquid outflow efficiency. The clarified liquid in the upper layer of the sediment separation chamber 2 is discharged through the liquid discharge pipe 8. The anti-wave holes 14 on the end face of the push plate 13 reduce the excessive fluctuation of the liquid and maintain the stable flow of the liquid.

[0035] Cleaning process: turn off the servo motor 4 to stop the operation of all moving parts. Flush the sediment separation chamber 2 with clean water or appropriate cleaning agent to remove deposited sludge and impurities. Clean the sewage pipe 7 and the liquid discharge pipe 8 to ensure no blockage and residue. Clean the push plate 13, especially the filtering gap 15 and the anti-wave holes 14, to ensure no blockage. Clean the electric push rod 11, the connecting strip 12, the mounting block 9 and the support frame 10. Check all sealing rings and mechanical sealing parts and replace them in time if they are damaged or worn out. After cleaning, check whether all parts are installed correctly to ensure that the equipment can operate normally.

[0036] The standard parts used in the utility model can be purchased from the market, and the special-shaped parts can be ordered according to the description and the drawings. The specific connection mode of each part adopts the conventional means such as bolts, rivets and welding in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology, and the circuit connection adopts the conventional connection mode in the existing technology, which will not be described in detail here.

[0037] The above merely is a preferred specific implementation manner of the present application, but the protection scope of the present application is not limited thereto, any skilled person in the art, according to the technical scheme and the inventive concept of the present application, makes equivalent replacement or change within the technical range disclosed by the present application, all should be covered in the protection scope of the present application.

Claims

1. A sludge storage tank with wastewater separation function, comprising a storage body (1) and a sedimentation separation chamber (2), wherein the sedimentation separation chamber (2) is provided at the upper end of the storage body (1) for sedimentation separation of sludge, characterized in that: The sedimentation separation chamber (2) is equipped with a screw feeder (5) and is mounted on the silo body (1) via a bearing device (6). A reducer (3) is installed at one end of the silo body (1) and connected to the screw feeder (5). A servo motor (4) is connected to the outer end of the reducer (3). A drain pipe (7) is provided at the lower end of the silo body (1), and a drain pipe (8) is connected to the other end of the silo body (1). The upper layer of liquid in the sedimentation separation chamber (2) is discharged from the drain pipe (8). The servo motor (4) drives the screw feeder (5) to move and send the sludge at the bottom of the sedimentation separation chamber (2) to the drain pipe (7) to achieve sewage discharge. The other end of the chamber (1) is connected to an electric push rod (11) via an installation block (9) and a support frame (10). The telescopic end of the electric push rod (11) is connected to a push plate (13) via a connecting strip (12). The lower end of the push plate (13) has a filter notch (15). The electric push rod (11) drives the push plate (13) to move, thereby realizing the rapid flow of the liquid in the upper layer of the sedimentation separation chamber (2) and accelerating the liquid outflow efficiency.

2. A sludge bin with wastewater separation function according to claim 1, characterized in that: The end face of the push plate (13) is provided with a wave-proof hole (14), through which the upper liquid of the sedimentation separation chamber (2) passes through the wave-proof hole (14), reducing the excessive fluctuation of the liquid in the sedimentation separation chamber (2).

3. A sludge bin with wastewater separation function according to claim 1 or 2, characterized in that: The sewage pipe (7) and the liquid drain pipe (8) are fixed on the silo body (1). A sealing ring is provided at the connection between the sewage pipe (7), the liquid drain pipe (8) and the silo body (1). The bearing device (6) and the screw feeder (5) are mechanically sealed with the silo body (1). The bearing device (6) is fixed on the silo body (1) by bolts.

4. A sludge bin with wastewater separation function according to claim 3, characterized in that: The screw holes of the mounting block (9) and the screw holes of the support frame (10) are aligned with the round holes of the chamber body (1). The mounting block (9) and the support frame (10) are fixed to the chamber body (1) using bolts, nuts and anti-slip pads. The support frame (10), the mounting block (9) and the electric push rod (11) are fixed by bolts.

5. A sludge bin with wastewater separation function according to claim 4, characterized in that: The connecting strip (12) is fixed to the telescopic end of the electric push rod (11) by bolts, and the connecting strip (12) is fixed to the push plate (13) by bolts. The side wall slope of the push plate (13) is adapted to the inner slope of the chamber (1) to limit the tilt of the push plate (13).

6. A sludge bin with wastewater separation function according to claim 5, characterized in that: The filter notch (15) is serrated, and the corners of the filter notch (15) are arc-shaped.

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