Diamond wire bus preparation heat treatment equipment

By combining a water tank heating system and a stirring device, the problem of high energy consumption in existing diamond wire heat treatment equipment has been solved, achieving energy-saving heating and temperature control, adapting to the heat treatment needs of different busbar sizes, and reducing factory costs.

CN224047472UActive Publication Date: 2026-03-27河南光润精密制造有限公司
View PDF 1 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-19
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

Existing technologies for diamond wire heat treatment equipment consume a lot of energy and have reduced heating tube efficiency, resulting in increased costs and inconvenience in use.

Method used

A water tank heating system is adopted, which heats water through heating rods and uses solenoid valves to control the flow of hot water into the connecting pipe for heating. Combined with a stirring device, it ensures that the water is heated evenly. The busbar is fixed by a positioning device, and the temperature is monitored by a temperature sensor and a display.

Benefits of technology

It reduces energy consumption, saves factory costs, and improves heating efficiency through uniform heating and temperature control, adapting to the heat treatment needs of different busbar sizes.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224047472U_ABST
    Figure CN224047472U_ABST
Patent Text Reader

Abstract

The utility model provides diamond wire bus preparation heat treatment equipment which comprises a heating box, a heat treatment mechanism is arranged at the top of the heating box, a heating cavity is formed in an inner cavity of the heating box, the left side and the right side of the heating cavity are fixedly connected with the left side and the right side of the inner cavity of the heating box, and the heat treatment mechanism comprises a water tank. The water tank is fixedly connected to the top of the heating box, the top of the water tank communicates with a water inlet pipe, and the top of the water inlet pipe is in threaded connection with a top cover. By arranging the heat treatment mechanism, water entering an inner cavity of the water tank can be heated through a heating rod, and hot water flows into a connecting pipe by opening an electromagnetic valve on the left side; the energy consumption is reduced, the factory cost is saved, and when the water temperature is not enough, the electromagnetic valve on the right side is opened to enable cold water to flow into the inner cavity of the water tank again for heating.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of diamond wire busbar preparation heat treatment equipment, belong to diamond wire technical field. BACKGROUND

[0002] Diamond wire is the abbreviation of diamond cutting wire, it is a linear cutting tool of superhard material, diamond wire is made by diamond micro-powder particles with certain distribution density uniformly consolidated on a busbar, busbar material is generally high-carbon steel wire and tungsten wire, diamond wire is earliest applied to sapphire cutting, around 2010, it is applied to photovoltaic industry, and becomes the main tool of silicon wafer cutting.

[0003] Chinese patent (publication number: CN 219907797 U) discloses a tungsten wire diamond wire heat treatment device, comprising: box and high-temperature heating pipe, high-temperature heating pipe is installed in the box, the box left and right ends are installed with a pair of take-up and pay-off structure, the box upper end is installed with anti-backflow structure, take-up and pay-off structure contains: a pair of supports, a pair of rotating shafts, a pair of servo motors, a pair of belt pulley groups, a pair of first line wheels, a pair of shaft seats, a pair of support arms, a pair of torsional springs and a pair of second line wheels, the utility model relates to heat treatment equipment technical field, the beneficial effects of the case are: the first line wheel and the second line wheel are fixed to the center material, so that the material is always in the center of high-temperature heating pipe, not in direct contact with it, so that the material is heated more evenly, at the same time, external cold air cannot enter the equipment through baffle and spring, to avoid the influence of equipment internal temperature;

[0004] The above-mentioned patent uses high-temperature heating pipe to heat and treat diamond wire, but this heating method consumes a lot of energy, increases the cost of factory, and the heating efficiency of high-temperature heating pipe will gradually decrease, the structural performance of heating pipe inside will decrease with the increase of use frequency and the passage of time, more energy is needed to achieve the same heating effect, so it is inconvenient for people to use.

[0005] Therefore, a kind of diamond wire busbar preparation heat treatment equipment is provided. UTILITY MODEL CONTENTS

[0006] Therefore, the utility model provides a kind of diamond wire busbar preparation heat treatment equipment to solve or alleviate the technical problems existing in prior art, at least provide a kind of beneficial choice.

[0007] The technical scheme of the utility model is achieved as follows: a diamond wire busbar preparation heat treatment equipment, including heating box, the top of heating box is provided with heat treatment mechanism, the inner chamber of heating box is provided with heating cavity, and the left and right sides of heating cavity are fixedly connected with the left and right sides of the inner chamber of heating box, the heat treatment mechanism includes water tank, the top of water tank is fixedly connected with the top of heating box, the top of water tank is connected with inlet pipe, the top of inlet pipe is threadedly connected with top cover, the left and right sides of the front and back of water tank inner chamber are all fixedly connected with heating rod, the inner chamber of heating box is provided with connecting pipe, the top of the left and right sides of connecting pipe penetrates the top of heating box and the left and right sides of water tank bottom and is connected with each other, and the connecting pipe is located at the outside of heating cavity, and the outside of the left and right sides of the top of connecting pipe is all sleeved with electromagnetic valve.

[0008] Further preferably, the right side of the water tank is provided with a stirring device, the stirring device comprising a first servo motor fixedly connected to the right side of the water tank, the output end of the first servo motor being fixedly connected with a stirring shaft, the outer surface of the stirring shaft being fixedly connected with a plurality of equally spaced and identical size stirring rods.

[0009] Further preferably, the left and right sides of the heating box are provided with positioning devices, the positioning devices comprising a first connecting plate, the number of the first connecting plates being two, respectively fixedly connected to the front and back of the heating box, the front side of the first connecting plate located on the front side being fixedly connected with a second servo motor, the output end of the second servo motor being fixedly connected with a first wire reel, and the first wire reel being provided between the two second servo motors, a second connecting plate being provided above the first connecting plate, the number of the second connecting plates being two, and the second connecting plates being vertically corresponding to the first connecting plates, a second wire reel being movably connected to the inner side of the second connecting plate through a rotating shaft.

[0010] Further preferably, the front and back of the left and right sides of the heating box are provided with sliding grooves, and the second connecting plates are respectively slidably connected to the inner sides of the sliding grooves.

[0011] Further preferably, the top of the second connecting plate is fixedly connected with a spring, and the top of the spring is fixedly connected with the top of the sliding groove.

[0012] Further preferably, the left side of the inner chamber of the heating box is fixedly connected with a temperature sensor, the front side of the heating box is fixedly connected with a temperature display, and the input end of the temperature display is electrically connected with the output end of the temperature sensor.

[0013] Further preferably, the outer surface of the connecting pipe is fixedly connected with a plurality of fixed blocks which are equidistantly distributed and have the same size, and the outer side of the fixed blocks is fixedly connected with the inner cavity of the heating box.

[0014] Further preferably, the outer surface of the heating cavity is fixedly connected with a heating ring, and the heating ring is located at the inner side of the connecting pipe.

[0015] The embodiment of the utility model has the following advantages due to the adoption of the above technical scheme:

[0016] Firstly, the heat treatment mechanism can heat the water in the inner cavity of the water tank through the heating rod, and the hot water flows into the connecting pipe by opening the left electromagnetic valve, so that the inner cavity of the heating box is heated and insulated, the energy consumption is reduced, and the factory cost is saved.

[0017] Secondly, the stirring device can rotate the stirring shaft and the stirring rod through the output end of the first servo motor, so that the water in the inner cavity of the water tank is mixed, and the water is heated more uniformly.

[0018] The above summary is only for the purpose of the description and is not intended to limit in any way. In addition to the above described illustrative aspects, embodiments and features, further aspects, embodiments and features of the utility model will be readily apparent from the drawings and the following detailed description. BRIEF DESCRIPTION OF DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application, and those skilled in the art can also obtain other drawings according to these drawings without any creative effort.

[0020] Figure 1 It is a schematic view of the front structure of the main body of the utility model;

[0021] Figure 2 It is a schematic view of the sectional structure of the main body of the utility model;

[0022] Figure 3 It is a schematic view of the structure of the heat treatment mechanism in the disassembled state of the utility model;

[0023] Figure 4 It is a schematic view of the structure of the positioning device in the disassembled state of the utility model;

[0024] Figure 5The utility model discloses a heating box sectional structure schematic view.

[0025] Fig. 1 is a heating box, 2 is a heat treatment mechanism, 201 is a water tank, 202 is a water inlet pipe, 203 is a top cover, 204 is a heating rod, 205 is a connecting pipe, 206 is a solenoid valve, 3 is a heating cavity, 4 is a stirring device, 401 is a first servo motor, 402 is a stirring shaft, 403 is a stirring rod, 5 is a positioning device, 501 is a first connecting plate, 502 is a second servo motor, 503 is a first wire wheel, 504 is a second connecting plate, 505 is a second wire wheel, 6 is a sliding groove, 7 is a spring, 8 is a temperature sensor, 9 is a temperature display, 10 is a fixed block, 11 is a heating ring. DETAILED DESCRIPTION

[0026] In the following, only certain exemplary embodiments are simply described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the utility model. Therefore, the drawings and the description are considered to be essentially exemplary rather than limiting.

[0027] The embodiments of the utility model will be described in detail below with reference to the drawings.

[0028] Embodiment 1

[0029] As Figure 1 , Figure 2 and Figure 3 The utility model discloses a kind of diamond wire busbar preparation heat treatment equipment, including heating box 1, the top of heating box 1 is provided with heat treatment mechanism 2, heating cavity 3 is provided in the inner cavity of heating box 1, and the left and right sides of heating cavity 3 are fixedly connected with the left and right sides of the inner cavity of heating box 1, heat treatment mechanism 2 includes water tank 201, water tank 201 is fixedly connected at the top of heating box 1, the top of water tank 201 is communicated with water inlet pipe 202, the top of water inlet pipe 202 is threadedly connected with top cover 203, heating rod 204 is fixedly connected on the left and right sides of the inner cavity front and back sides of water tank 201, connecting pipe 205 is provided in the inner cavity of heating box 1, the top of the left and right sides of connecting pipe 205 is connected with the left and right sides of the top of heating box 1 and water tank 201 bottom and is communicated, and connecting pipe 205 is located at the outside of heating cavity 3, the outside of the left and right sides of the top of connecting pipe 205 is all set with solenoid valve 206.

[0030] By setting the heat treatment mechanism 2, the water in the inner cavity of the water tank 201 can be heated by the heating rod 204, and the hot water flows into the connecting pipe 205 by opening the left electromagnetic valve 206, so as to heat and keep warm the inner cavity of the heating tank 1, reduce the consumption of energy, save the cost of factory, when the temperature of water is not enough, open the right electromagnetic valve 206 to make the cold water reflow into the inner cavity of the water tank 201 to heat.

[0031] Embodiment 2

[0032] As shown in Figure 3 , in one embodiment, the right side of the water tank 201 is provided with a stirring device 4, the stirring device 4 includes a first servo motor 401, the first servo motor 401 is fixedly connected to the right side of the water tank 201, the output end of the first servo motor 401 is fixedly connected with a stirring shaft 402, the outer surface of the stirring shaft 402 is fixedly connected with a plurality of equidistantly distributed and same size stirring rods 403.

[0033] By setting the stirring device 4, the stirring shaft 402 and the stirring rod 403 can be rotated by the output end of the first servo motor 401, so as to mix the water in the inner cavity of the water tank 201, so that the water is heated more evenly.

[0034] Embodiment 3

[0035] As shown in Figure 1 , Figure 2 , Figure 3 and Figure 5As shown, in one embodiment, the heating box 1 is provided with positioning devices 5 on the left and right sides, the positioning devices 5 include first connecting plates 501, the number of the first connecting plates 501 is two, and the first connecting plates 501 are fixedly connected to the front and rear sides of the heating box 1, the front side of the first connecting plate 501 located on the front side is fixedly connected with a second servo motor 502, the output end of the second servo motor 502 is fixedly connected with a first wire wheel 503, and the first wire wheel 503 is arranged between the two second servo motors 502, a second connecting plate 504 is arranged above the first connecting plate 501, the number of the second connecting plate 504 is two, and the second connecting plate 504 is vertically corresponding to the first connecting plate 501, the inner side of the second connecting plate 504 is movably connected with a second wire wheel 505 through a rotating shaft, the front and rear sides of the left and right sides of the heating box 1 are provided with sliding grooves 6, and the second connecting plate 504 is movably connected to the inner side of the sliding groove 6, the top of the second connecting plate 504 is fixedly connected with a spring 7, and the top of the spring 7 is fixedly connected with the top of the sliding groove 6, the left side of the inner cavity of the heating box 1 is fixedly connected with a temperature sensor 8, the front side of the heating box 1 is fixedly connected with a temperature display 9, and the input end of the temperature display 9 is electrically connected with the output end of the temperature sensor 8, a plurality of fixed blocks 10 which are equidistantly distributed and have the same size are fixedly connected to the outer surface of the connecting pipe 205, and the outer side of the fixed block 10 is fixedly connected with the inner cavity of the heating box 1, and the outer surface of the heating cavity 3 is fixedly connected with a heating ring 11, and the heating ring 11 is located on the inner side of the connecting pipe 205.

[0036] By setting the positioning devices 5, the busbar entering the heating cavity 3 can be positioned to prevent displacement of the busbar, by setting the sliding grooves 6, the second connecting plate 504 can be moved up and down, so that the second wire wheel 505 can be moved up and down according to the size of the busbar, by setting the spring 7, the stability of the second connecting plate 504 when moving can be improved, by setting the temperature sensor 8 and the temperature display 9, people can know the temperature in the inner cavity of the heating box 1 in time, and the temperature can be controlled conveniently, by setting the fixed blocks 10, the connecting pipe 205 can be fixed, and the connecting pipe 205 can be prevented from falling, and by setting the heating ring 11, the temperature in the inner cavity of the heating box 1 can be further strengthened.

[0037] The utility model discloses a heating device for busbar, it includes heating box 1, heating cavity 3, heating ring 11, first connecting plate 504, second connecting plate 504, second servo motor 502, first wire wheel 503, second wire wheel 505, busbar, heating box 1 is fixedly connected with heating cavity 3, heating ring 11 is fixedly connected with heating cavity 3, first connecting plate 504 is fixedly connected with heating cavity 3, second connecting plate 504 is fixedly connected with heating cavity 3, second servo motor 502 is fixedly connected with first connecting plate 504, first wire wheel 503 is fixedly connected with second connecting plate 504, second wire wheel 505 is fixedly connected with second connecting plate 504, busbar is located in heating cavity 3.

[0038] The above is only the specific implementation of the utility model, but the protection scope of the utility model is not limited to this, and anyone skilled in the art can easily think of various changes or replacements within the technical range disclosed by the utility model, and these should be covered in the protection scope of the utility model. Therefore, the protection scope of the utility model should be limited to the protection scope of the claims.

Claims

1. A diamond wire busbar preparation heat treatment apparatus comprising a heating box (1), characterized in that: The top of the heating box (1) is provided with a heat treatment mechanism (2), the inner cavity of the heating box (1) is provided with a heating cavity (3), and the left and right sides of the heating cavity (3) are fixedly connected with the left and right sides of the inner cavity of the heating box (1), the heat treatment mechanism (2) comprises a water tank (201), the water tank (201) is fixedly connected to the top of the heating box (1), the top of the water tank (201) is communicated with a water inlet pipe (202), the top of the water inlet pipe (202) is threadedly connected with a top cover (203), the left and right sides of the front and rear sides of the inner cavity of the water tank (201) are fixedly connected with heating rods (204), the inner cavity of the heating box (1) is provided with a connecting pipe (205), the left and right sides of the top of the connecting pipe (205) penetrate through the top of the heating box (1) and the left and right sides of the bottom of the water tank (201) and are communicated, and the connecting pipe (205) is located outside the heating cavity (3), and the outer sides of the left and right sides of the top of the connecting pipe (205) are sleeved with electromagnetic valves (206).

2. The equipment for preparing and heat treating a diamond wire busbar according to claim 1, characterized in that: The right side of the water tank (201) is provided with a stirring device (4), the stirring device (4) comprises a first servo motor (401), the first servo motor (401) is fixedly connected to the right side of the water tank (201), the output end of the first servo motor (401) is fixedly connected with a stirring shaft (402), and the outer surface of the stirring shaft (402) is fixedly connected with a plurality of equidistantly distributed and same size stirring rods (403).

3. The equipment for preparing and heat treating a diamond wire busbar according to claim 1, characterized in that: The left and right sides of the heating box (1) are provided with positioning devices (5), the positioning devices (5) comprise first connecting plates (501), the number of the first connecting plates (501) is two, and the first connecting plates (501) are fixedly connected to the front and rear sides of the heating box (1), the front side of the first connecting plate (501) located on the front side is fixedly connected with a second servo motor (502), the output end of the second servo motor (502) is fixedly connected with a first wire wheel (503), and the first wire wheel (503) is arranged between the two second servo motors (502), a second connecting plate (504) is arranged above the first connecting plate (501), the number of the second connecting plate (504) is two, and the second connecting plate (504) is vertically corresponding to the first connecting plate (501), and the inner side of the second connecting plate (504) is movably connected with a second wire wheel (505) through a rotating shaft.

4. The equipment for preparing and heat treating a diamond wire busbar according to claim 3, characterized in that: The front and rear sides of the left and right sides of the heating box (1) are provided with sliding grooves (6), and the second connecting plates (504) are slidably connected to the inner sides of the sliding grooves (6).

5. The equipment for preparing and heat treating a diamond wire busbar according to claim 4, characterized in that: The top of the second connecting plate (504) is fixedly connected with a spring (7), and the top of the spring (7) is fixedly connected with the top of the sliding groove (6).

6. The equipment for preparing and heat treating a diamond wire busbar according to claim 1, characterized in that: The left side of the inner cavity of the heating box (1) is fixedly connected with a temperature sensor (8), the front side of the heating box (1) is fixedly connected with a temperature display (9), and the input end of the temperature display (9) is electrically connected with the output end of the temperature sensor (8).

7. The equipment for preparing and heat treating a diamond wire busbar according to claim 1, characterized in that: The outer surface of the connecting pipe (205) is fixedly connected with a plurality of fixed blocks (10) which are equidistantly distributed and have the same size, and the outer side of the fixed block (10) is fixedly connected with the inner cavity of the heating box (1).

8. The equipment for preparing and heat treating a diamond wire busbar according to claim 1, characterized in that: The outer surface of the heating cavity (3) is fixedly connected with a heating ring (11), and the heating ring (11) is located at the inner side of the connecting pipe (205).

Citation Information

Patent Citations

  • Tungsten wire diamond wire heat treatment device

    CN219907797U