Opening and impurity removing device for plush-free production
By introducing an opening roller and a cleaning mechanism into the lint-free production device, combined with a fan and filter system, the problem of unsatisfactory cleaning effect of the existing device was solved, achieving efficient cleaning and low-cost production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-18
- Publication Date
- 2026-03-27
AI Technical Summary
Existing de-hair production opening and impurity removal devices have unsatisfactory impurity removal effects, cannot effectively remove fine impurities, and have complex structures, inconvenient operation, and high maintenance costs, making them unsuitable for large-scale production.
An apparatus including an opening box and a removal mechanism is designed. The opening box is equipped with an opening roller and a removal mechanism. The spiral tooth shape of the opening roller reduces fiber damage, and a fan and filter system are used to remove impurities. The fan draws impurities into the filter box for filtration through a suction pipe and a through pipe.
It effectively removes impurities from lint-free fabrics, reduces fiber damage, simplifies the operation process, lowers maintenance costs, and is suitable for large-scale production.
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Figure CN224047607U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to no wool production relevant technical field especially relates to a kind of opening and removing device for no wool production. BACKGROUND
[0002] In the production of no wool, especially the production of superfine high-quality cashmere (such as the fine 15um below boutique no wool), the quality requirement of raw material is extremely high, however, in the collection and preliminary treatment process of no wool raw material, various impurities, such as grass clippings, dust, short fibers, etc., are often mixed in, which seriously affects the quality and efficiency of subsequent processing procedures, and also reduces the quality of the final product, therefore, a kind of opening and removing device for no wool production is particularly needed.
[0003] However, the existing opening and removing device for no wool production has the following problems: in the use process, the impurity removal effect of part of the device is not ideal, fine impurities cannot be effectively removed, leaving many impurities in the product, and the structure of some existing devices is complex, inconvenient to operate, high in maintenance cost, not conducive to large-scale production and long-term use. UTILITY MODEL CONTENT
[0004] The utility model aims at providing an opening and removing device for no wool production to solve the problems of the existing opening and removing device for no wool production in the above background art, which has the following problems: in the use process, the impurity removal effect of part of the device is not ideal, fine impurities cannot be effectively removed, leaving many impurities in the product, and the structure of some existing devices is complex, inconvenient to operate, high in maintenance cost, not conducive to large-scale production and long-term use.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: an opening and removing device for no wool production, comprising an opening box and a removing mechanism, a feed hopper is installed on the top of the opening box, a discharge hopper is installed on the bottom of the opening box, a support frame is fixedly connected to the surface of the opening box, an opening mechanism is arranged in the opening box, and a removing mechanism is arranged in the opening box.
[0006] The removing mechanism comprises a through pipe, a mounting plate, a blast pipe, a suction pipe, a fan, a filter box, a connecting pipe, a mounting frame and a filter screen, the through pipe is installed in the opening box, the mounting plate is fixedly connected to one side of the surface of the opening box, the blast pipe is installed on one side of the surface of the through pipe, the suction pipe is sealingly connected to one side of the surface of the through pipe, the fan is installed on one side of the surface of the mounting plate, the filter box is placed on one side of the surface of the mounting plate, the connecting pipe is connected to one end of the fan, the mounting frame is connected in the filter box, and the filter screen is installed in the mounting frame.
[0007] Preferably, the air duct is a hollow structure, and the air nozzle is in a ring structure inside the opening box.
[0008] Preferably, one end of the air duct is sealingly connected with the fan.
[0009] Preferably, one end of the connecting pipe is connected inside the filter box, and the filter screen is installed inside the filter box through the installation frame.
[0010] Preferably, the opening mechanism comprises an opening roller, a support plate, a driven shaft, a driving motor, a driving shaft and a belt, the opening roller is installed inside the opening box, the support plate is fixedly connected to one side of the surface of the opening box, one end of the opening roller is connected with the driven shaft, the driving motor is installed on one side of the surface of the support plate, the driving shaft is connected to the output end of the driving motor, and the belt is sleeved on the surface of the driving shaft.
[0011] Preferably, the opening roller is in two layers from top to bottom and is arranged in parallel with each other, and the surface of the opening roller is uniformly provided with a plurality of opening teeth, and the shape of the opening tooth is spiral.
[0012] Preferably, the belt is sleeved on the surface of the driven shaft.
[0013] Compared with the prior art, the opening and impurity removing device for producing no plush has the advantages that: in the use process, when no plush enters from the feeding hopper, the no plush is gradually opened under the action of the opening roller, and due to the special shape of the opening tooth, the damage to the fiber is reduced; when the opening roller opens the no plush, the fan is started to generate negative pressure, the impurities in the no plush are sucked into the air duct, and then the filter dust box is used for filtering and collecting. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a side view appearance structure schematic view of the utility model;
[0015] Figure 2 It is an opening mechanism structure schematic view of the utility model;
[0016] Figure 3 It is an impurity removing mechanism structure schematic view of the utility model;
[0017] Figure 4 It is a Figure 3 It is an enlarged structure schematic view of A in the utility model.
[0018] In the figure: 1, the opening box; 2, feed hopper; 3, discharge hopper; 4, support frame; 5, opening mechanism; 501, opening roller; 502, support plate; 503, driven shaft; 504, drive motor; 505, driving shaft; 506, belt; 6, impurity removal mechanism; 601, through pipe; 602, mounting plate; 603, tuyere; 604, suction pipe; 605, fan; 606, filter box; 607, connecting pipe; 608, mounting frame; 609, filter screen. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0020] Please refer to Figures 1-4 The present application provides a technical solution: a kind of opening and impurity removal device for no plush production, including opening box 1 and impurity removal mechanism 6, the top of opening box 1 is equipped with feed hopper 2, the bottom of opening box 1 is equipped with discharge hopper 3, the surface of opening box 1 is fixedly connected with support frame 4, opening mechanism 5 is arranged in the inside of opening box 1, impurity removal mechanism 6 is arranged in the inside of opening box 1;
[0021] The decontamination mechanism 6 comprises a through pipe 601, a mounting plate 602, a tuyere 603, a suction pipe 604, a fan 605, a filter box 606, a connecting pipe 607, a mounting frame 608 and a filter screen 609, the through pipe 601 is arranged in the inside of the opening box 1, the mounting plate 602 is fixedly connected to the surface of the opening box 1, the tuyere 603 is arranged on the surface of the through pipe 601, the suction pipe 604 is sealingly connected to the surface of the through pipe 601, the fan 605 is arranged on the surface of the mounting plate 602, the filter box 606 is arranged on the surface of the mounting plate 602, the connecting pipe 607 is connected to one end of the fan 605, the mounting frame 608 is connected in the inside of the filter box 606, and the filter screen 609 is arranged in the inside of the mounting frame 608.
[0022] Further, the through pipe 601 is a hollow structure, and the tuyere 603 is in an annular structure in the inside of the opening box 1, so that the through pipe 601 and the tuyere 603 can extract the air in the inside of the opening box 1 through the fan 605 during use, thereby realizing the decontamination operation.
[0023] Further, one end of the suction pipe 604 is sealingly connected to the fan 605, so that the fan 605 can extract the air in the inside of the opening box 1 through the suction pipe 604 during use.
[0024] Further, one end of the connecting pipe 607 is connected to the inside of the filter box 606, and the filter screen 609 is arranged in the inside of the filter box 606 through the mounting frame 608, so that the filter screen 609 is arranged in the inside of the filter box 606 through the mounting frame 608 during use, thereby realizing the filtering of the air by the filter screen 609 when the air flows in the inside of the filter box 606, avoiding the impurities in the extracted air from being transported to the working environment, thereby affecting the air quality of the working environment.
[0025] Further, the opening mechanism 5 comprises an opening roller 501, a support plate 502, a driven shaft 503, a driving motor 504, a driving shaft 505 and a belt 506, the inside of the opening box 1 is provided with the opening roller 501, one side of the surface of the opening box 1 is fixedly connected with the support plate 502, one end of the opening roller 501 is connected with the driven shaft 503, one side of the surface of the support plate 502 is provided with the driving motor 504, the output end of the driving motor 504 is connected with the driving shaft 505, the surface of the driving shaft 505 is sleeved with the belt 506, through the setting of the opening roller 501, the support plate 502, the driven shaft 503, the driving motor 504, the driving shaft 505 and the belt 506, when in use, the driving motor 504 is turned on, since the output end of the driving motor 504 is connected with the driving shaft 505, one end of the belt 506 is sleeved on the surface of the driving shaft 505, and the other end is sleeved on the surface of the driven shaft 503, so that the working of the driving motor 504 can drive the driven shaft 503 to rotate through the driving shaft 505 and the belt 506, at this time, the driven shaft 503 drives the opening roller 501 to rotate, since the opening roller 501 is distributed in two layers in an up-down manner and is arranged in parallel with each other, the surface of the opening roller 501 is uniformly provided with a plurality of opening teeth, the shape of the opening tooth is spiral, when no plush enters from the feeding hopper 2, it is gradually opened under the action of the opening roller 501, and at the same time, due to the special shape of the opening tooth, the damage to the fiber can be reduced.
[0026] Further, the opening roller 501 is distributed in two layers in an up-down manner and is arranged in parallel with each other, the surface of the opening roller 501 is uniformly provided with a plurality of opening teeth, the shape of the opening tooth is spiral, through the setting of the opening roller 501, in use, the special shape of the opening tooth can reduce the damage to the fiber.
[0027] Further, the belt 506 is sleeved on the surface of the driven shaft 503, through the setting of the belt 506, in use, since the belt 506 is sleeved on the surface of the driving shaft 505 and the driven shaft 503, when the driving motor 504 works to drive the driving shaft 505 to rotate, the belt 506 drives the driven shaft 503 to rotate, thereby driving the opening roller 501 to rotate.
[0028] Working principle: open the drive motor 504, since the output end of the drive motor 504 is connected with the driving shaft 505, one end of the belt 506 is sleeved on the surface of the driving shaft 505, the other end is sleeved on the surface of the driven shaft 503, so that the drive motor 504 can drive the driven shaft 503 to rotate through the driving shaft 505 and the belt 506, at this time the driven shaft 503 drives the opening roller 501 to rotate, since the opening roller 501 is distributed in two layers, and is arranged in parallel with each other, the surface of the opening roller 501 is uniformly distributed with a plurality of opening teeth, the shape of the opening tooth is spiral, when the plush does not enter from the feeding hopper 2, under the action of the opening roller 501, it is gradually opened, at the same time, due to the special shape of the opening tooth, the damage to the fiber can be reduced, when the opening mechanism 5 opens the plush, the fan 605 is opened, since one end of the fan 605 is connected with the suction pipe 604, the other end of the suction pipe 604 is connected with the pipe 601, and the air nozzle 603 is installed on one side of the surface of the pipe 601, so that the fan 605 can extract the air in the opening box 1 through the suction pipe 604 and the pipe 601, so that the impurities in the opening process are sucked by the air nozzle 603, and then the impurities are transported to the inside of the filter box 606 through the connecting pipe 607, since the filter screen 609 is installed in the inside of the filter box 606 through the installation frame 608, so that the filter screen 609 can filter the impurities in the air, avoiding affecting the air quality in the working environment.
[0029] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. An opening and cleaning device for lint-free production, comprising an opening box (1) and a cleaning mechanism (6), characterized in that: The top of the opening box (1) is provided with a feeding hopper (2), the bottom of the opening box (1) is provided with a discharging hopper (3), the surface of the opening box (1) is fixedly connected with a support frame (4), the inside of the opening box (1) is provided with an opening mechanism (5), and the inside of the opening box (1) is provided with a impurity removal mechanism (6). The impurity removal mechanism (6) comprises a through pipe (601), a mounting plate (602), a tuyere (603), a suction pipe (604), a fan (605), a filter box (606), a connecting pipe (607), a mounting frame (608) and a filter screen (609), the inside of the opening box (1) is provided with the through pipe (601), one side of the surface of the opening box (1) is fixedly connected with the mounting plate (602), one side of the surface of the through pipe (601) is provided with the tuyere (603), one side of the surface of the through pipe (601) is sealingly connected with the suction pipe (604), one side of the surface of the mounting plate (602) is provided with the fan (605), one side of the surface of the mounting plate (602) is placed with the filter box (606), one end of the fan (605) is connected with the connecting pipe (607), the inside of the filter box (606) is connected with the mounting frame (608), and the inside of the mounting frame (608) is provided with the filter screen (609).
2. The opening and cleaning device for no-pile production according to claim 1, characterized in that: The through pipe (601) is a hollow structure, and the tuyere (603) is in an annular structure in the opening box (1).
3. The opening and cleaning device for no-pile production according to claim 1, characterized in that: One end of the suction pipe (604) is sealingly connected with the fan (605).
4. The opening and cleaning device for no-pile production according to claim 1, characterized in that: One end of the connecting pipe (607) is connected in the inside of the filter box (606), and the filter screen (609) is mounted in the inside of the filter box (606) through the mounting frame (608).
5. The opening and cleaning device for no-pile production according to claim 1, characterized in that: The opening mechanism (5) comprises an opening roller (501), a support plate (502), a driven shaft (503), a driving motor (504), a driving shaft (505) and a belt (506), the inside of the opening box (1) is provided with the opening roller (501), one side of the surface of the opening box (1) is fixedly connected with the support plate (502), one end of the opening roller (501) is connected with the driven shaft (503), one side of the surface of the support plate (502) is provided with the driving motor (504), the output end of the driving motor (504) is connected with the driving shaft (505), and the surface of the driving shaft (505) is sleeved with the belt (506).
6. An opening and cleaning device for no-pile production according to claim 5, characterized in that: The opening roller (501) is in an upper and lower two-layer distribution and is arranged in parallel with each other, and a plurality of opening teeth are uniformly distributed on the surface of the opening roller (501), and the shape of the opening tooth is spiral.
7. The opening and cleaning device for no-pile production according to claim 5, characterized in that: The belt (506) is sleeved on the surface of the driven shaft (503).