Fiber pre-carding treatment device used in plush-free production process
By designing a fiber pre-combing device that includes a fan and a motor drive, the problem of low efficiency in existing devices has been solved, achieving efficient fiber cleaning and fine combing, and improving raw material utilization and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-18
- Publication Date
- 2026-03-27
AI Technical Summary
In the existing dehaired plush production process, the fiber pre-combing equipment is inefficient, making it difficult to achieve deep cleaning and fine combing, and the raw material utilization rate is low, resulting in unstable product quality.
A fiber pre-combing treatment device was designed, comprising a shell, feed inlet, blower, motor, rotating rod, stirring blade, filter plate, metal filter screen, rotating column, eccentric block, moving frame, vibrating block, and screening plate. The blower removes impurities, and the motor drives the rotating rod and rotating column to stir and vibrate, thereby achieving efficient fiber dispersing, filtration, and screening.
It improves the efficiency of fiber processing, achieves deep cleaning and fine combing, and enhances raw material utilization and product quality.
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Figure CN224047608U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the related technical field of fiber processing especially relates to the fiber precomb processing device for no plush production process. BACKGROUND
[0002] The high-grade textile raw material such as cashmere, wool and the like is widely applied to the textile industry due to its unique physical characteristics and softness, and the pretreatment of fiber is one of the key steps to ensure the quality of final product in the no plush production process, however, the original cashmere fiber often contains various impurities such as grass clippings, dust and other short fibers unsuitable for spinning during collection and preliminary processing. These impurities not only affect the quality and purity of the fiber, but also have adverse effects on the subsequent spinning, dyeing and weaving process, so the fiber needs to be pretreated in the no plush production process, therefore, the fiber precomb processing device for no plush production process is particularly needed.
[0003] However, the existing fiber precomb processing device for no plush production process mostly relies on manual combing or simple mechanical shaking for fiber pretreatment, these methods can remove part of the impurities, but the efficiency is low, and it is difficult to achieve deep cleaning and fine combing, in addition, the traditional method often cannot effectively separate the long fibers suitable for spinning from the short fibers unsuitable for spinning, resulting in low raw material utilization and unstable product quality. UTILITY MODEL CONTENTS
[0004] The utility model aims at providing the fiber precomb processing device for no plush production process to solve the existing fiber precomb processing device for no plush production process in the above background art, most of the drying rack is directly placed in the placing tray on the drying rack when using, and the agricultural and sideline products are accumulated together during placement, which can cause uneven heating during the drying process and affect the drying quality.
[0005] In order to achieve the above object, the utility model provides the following technical scheme: the fibre precomb process device for no plush production process, including the shell, the upper end of shell is provided with the feed inlet, both ends of shell are fixedly installed with the fan, the inner wall of shell is fixedly installed with the mounting bracket, the side surface of mounting bracket is fixedly installed with first motor, the output of first motor is fixedly connected with the rotary rod, the outer wall of rotary rod is fixedly installed with the stirring vane, the inside of shell is installed with the filter plate, the inside of filter plate is installed with the metal filter screen, the side surface of shell is fixedly installed with the second motor, the output of second motor is fixedly connected with the rotary column, one end of rotary column is fixedly connected with the eccentric block, one end of eccentric block is connected with the moving frame, one end of moving frame is connected with the connecting rod, one end of connecting rod is fixedly connected with the vibration block, the side surface of vibration block is fixedly connected with the screening plate.
[0006] Preferably, the both sides of the vibration block are fixedly installed with a limiting block, the inner wall of the shell is fixedly installed with a connecting frame, and limiting grooves are formed in the inner wall of the connecting frame.
[0007] Preferably, the rotary rod is connected with the mounting bracket through a bearing, and the stirring vane and the mounting bracket constitute a rotating structure through the rotary rod.
[0008] Preferably, the rotary rod is provided with two groups, and the rotating directions of the two groups of rotary rods are opposite, and the filter plate and the metal filter screen are each provided with three groups.
[0009] Preferably, the rotary column is connected with the shell through a bearing, and the eccentric block and the shell constitute a rotating structure through the rotary column.
[0010] Preferably, the both ends of the moving frame are respectively connected with the eccentric block and the connecting rod through bearings.
[0011] Preferably, the limiting block and the connecting frame constitute a sliding structure through the limiting grooves.
[0012] Compared with the prior art, the beneficial effects of the utility model are: the fiber pre-combing treatment device for the production process without wool, through the setting of the shell, the feed inlet, the fan, the mounting frame, the first motor, the rotating rod, the stirring blade, the filter plate, the metal filter screen, the second motor, the rotating column, the eccentric block, the moving frame, the connecting rod, the vibrating block, the screening plate, the limiting block, the connecting frame and the limiting groove, when the fiber is pretreated, the fiber is put into the shell through the feed inlet, at this time the fan is started, the strong wind power generated by the fan can suck away the dust and small particle impurities in the fiber, the first motor is started in the process of the fiber falling continuously, two rotating rods are rotated in opposite directions at the same time under the action of two first motors, the fiber can be scattered and the entanglement is preliminarily removed, the scattered fiber falls through the filtration of three metal filter screens, the metal filter screen can filter out smaller impurities and short fibers, finally the fiber falls on the screening plate, at this time the second motor is started, the rotating column is rotated under the action of the second motor, at this time the moving frame moves through the connecting rod with the vibrating block, and the screening plate is vibrated, the vibrating screening plate can further screen out the short fibers unsuitable for spinning, finally the screened fiber is discharged through the side discharge port of the shell, the fiber treatment efficiency is very high, and the depth cleaning and fine combing can be realized, secondly, the short fibers unsuitable for spinning are screened out, the utilization rate of raw materials is improved and the product quality is improved. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 It is the side appearance structure schematic diagram of the utility model;
[0014] Figure 2 It is the rotating rod and stirring blade mutual cooperation structure schematic diagram of the utility model;
[0015] Figure 3 It is the filter plate and metal filter screen mutual cooperation structure schematic diagram of the utility model;
[0016] Figure 4 It is the vibrating block and limiting block mutual cooperation structure schematic diagram of the utility model.
[0017] In the drawing: 1, shell, 2, feed inlet, 3, fan, 4, mounting frame, 5, first motor, 6, rotating rod, 7, stirring blade, 8, filter plate, 9, metal filter screen, 10, second motor, 11, rotating column, 12, eccentric block, 13, moving frame, 14, connecting rod, 15, vibrating block, 16, screening plate, 17, limiting block, 18, connecting frame, 19, limiting groove. DETAILED DESCRIPTION
[0018] Clearly, the described embodiments are merely a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative efforts under the premise that no creative efforts are made, belong to the scope of protection of the present application.
[0019] Please refer to Figures 1-4 The utility model provides technical scheme: be used for in the fiber precomb process in no plush production, including shell 1, the upper end of shell 1 is provided with feed inlet 2, the both ends of shell 1 are fixedly installed with fan 3, the inner wall of shell 1 is fixedly installed with mounting bracket 4, the surface of one side of mounting bracket 4 is fixedly installed with first motor 5, the output of first motor 5 is fixedly connected with rotating rod 6, the outer wall of rotating rod 6 is fixedly installed with stirring blade 7, the inside installation of shell 1 has filter plate 8, the inside installation of filter plate 8 has metal filter screen 9, the surface of one side of shell 1 is fixedly installed with second motor 10, the output of second motor 10 is fixedly connected with rotating column 11, one end of rotating column 11 is fixedly connected with eccentric block 12, one end of eccentric block 12 is connected with moving frame 13, one end of moving frame 13 is connected with connecting rod 14, one end of connecting rod 14 is fixedly connected with vibrating block 15, the surface of one side of vibrating block 15 is fixedly connected with screening plate 16, through the setting of shell 1, feed inlet 2, fan 3, mounting bracket 4, first motor 5, rotating rod 6, stirring blade 7, filter plate 8, metal filter screen 9, second motor 10, rotating column 11, eccentric block 12, moving frame 13, connecting rod 14, vibrating block 15, screening plate 16, limiting block 17, connecting frame 18 and limit groove 19, when carrying out the pretreatment to the fiber, the fiber is put into shell 1 through feed inlet 2, at this moment, start fan 3, the strong wind power generated by fan 3 can suck away the dust and small particle impurities in the fiber, start first motor 5 in the process of the fiber continuing to fall, two rotating rods 6 are rotated in opposite directions under the drive of two first motors 5 simultaneously, can scatter the fiber and remove the entanglement preliminarily, the scattered fiber falls and is filtered by three metal filter screens 9, the metal filter screen 9 can filter out smaller impurities and short fibers, finally the fiber falls on screening plate 16, at this moment, start second motor 10, second motor 10 makes rotating column 11 rotate with eccentric block 12, and moving frame 13 vibrates with vibrating block 15 through connecting rod 14, screening plate 16 also vibrates, vibrating screening plate 16 can further screen out the short fibers unsuitable for spinning, finally the screened fiber is discharged through the side discharge port of shell 1, the efficiency of fiber processing is very high, and can realize deep cleaning and fine combing, secondly, the short fibers unsuitable for spinning are screened out, improve the utilization rate of raw materials and improve the quality of products.
[0020] Further, the two side surfaces of the vibration block 15 are fixedly installed with limiting blocks 17, and the inner wall of the shell 1 is fixedly installed with a connecting frame 18, and the inner wall of the connecting frame 18 is provided with limiting grooves 19 on both sides. Through the arrangement of the vibration block 15, the vibration block 15 can vibrate together with the screening plate 16 when vibrating, so as to realize the vibration screening of the fibers.
[0021] Further, the rotating rod 6 is connected with the mounting frame 4 through a bearing, and the stirring blade 7 is connected with the mounting frame 4 through the rotating rod 6 to form a rotating structure. Through the arrangement of the stirring blade 7, the stirring blade 7 can scatter and preliminarily remove the entanglement when rotating.
[0022] Further, the rotating rod 6 is provided with two groups, and the rotating directions of the two groups of rotating rods 6 are opposite. The filter plate 8 and the metal filter screen 9 are each provided with three groups. Through the arrangement of the rotating rod 6, the two rotating rods 6 can respectively drive the two groups of stirring blades 7 to rotate in opposite directions, thereby improving the scattering effect of the limiting.
[0023] Further, the rotating column 11 is connected with the shell 1 through a bearing, and the eccentric block 12 is connected with the shell 1 through the rotating column 11 to form a rotating structure. Through the arrangement of the eccentric block 12, the moving frame 13 will be moved when the eccentric block 12 rotates, and at this time the vibration block 15 will be vibrated.
[0024] Further, the two ends of the moving frame 13 are respectively connected with the eccentric block 12 and the connecting rod 14 through bearings. Through the arrangement of the connecting rod 14, the moving frame 13 moves, and the connecting rod 14 will move up and down, thereby driving the vibration block 15 to vibrate.
[0025] Further, the limiting block 17 and the connecting frame 18 form a sliding structure through the limiting groove 19. Through the arrangement of the limiting block 17 and the limiting groove 19, the vibration of the vibration block 15 can be limited when the limiting block 17 slides in the limiting groove 19.
[0026] Working principle: when the fibers are pretreated, the fibers are put into the shell 1 through the feeding port 2. At this time, the fan 3 is started, and the strong wind generated by the fan 3 can suck away the dust and small particle impurities in the fibers. The fibers continue to fall, and the first motor 5 is started. The two groups of first motors 5 simultaneously drive the two rotating rods 6 to rotate in opposite directions, which can scatter and preliminarily remove the entanglement of the fibers. The scattered fibers fall through the filtering of the three groups of metal filter screens 9, which can filter out smaller impurities and short fibers. Finally, the fibers fall on the screening plate 16, and at this time the second motor 10 is started. The second motor 10 drives the rotating column 11 to rotate with the eccentric block 12, and the moving frame 13 drives the vibration block 15 to vibrate through the connecting rod 14. The screening plate 16 is also vibrated, and the vibrating screening plate 16 can further screen out short fibers unsuitable for spinning. Finally, the screened fibers are discharged through the side discharge port of the shell 1.
[0027] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.
Claims
1. A device for the pre-combing of fibres in a no-pile production process, comprising a housing (1), characterised in that: The upper end of the shell (1) is provided with a feeding port (2), both ends of the shell (1) are fixedly installed with a fan (3), the inner wall of the shell (1) is fixedly installed with a mounting bracket (4), one side surface of the mounting bracket (4) is fixedly installed with a first motor (5), the output end of the first motor (5) is fixedly connected with a rotating rod (6), the outer wall of the rotating rod (6) is fixedly installed with a stirring blade (7), the inside of the shell (1) is installed with a filter plate (8), the inside of the filter plate (8) is installed with a metal filter screen (9), one side surface of the shell (1) is fixedly installed with a second motor (10), the output end of the second motor (10) is fixedly connected with a rotating column (11), one end of the rotating column (11) is fixedly connected with an eccentric block (12), one end of the eccentric block (12) is connected with a moving frame (13), one end of the moving frame (13) is connected with a connecting rod (14), one end of the connecting rod (14) is fixedly connected with a vibrating block (15), one side surface of the vibrating block (15) is fixedly connected with a screening plate (16).
2. A device for the pre-combing of fibres in the production of no-pile fabrics as claimed in claim 1, characterised in that: Both side surfaces of the vibrating block (15) are fixedly installed with a limiting block (17), the inner wall of the shell (1) is fixedly installed with a connecting frame (18), both sides of the inner wall of the connecting frame (18) are provided with a limiting groove (19).
3. A device for pre-combing of fibers in a no-pile production process according to claim 1, characterized in that: The rotating rod (6) is connected with the mounting bracket (4) through a bearing, and the stirring blade (7) and the mounting bracket (4) constitute a rotating structure through the rotating rod (6).
4. A device for the pre-combing treatment of fibers in the production of no-pile fabrics according to claim 1, characterized in that: The rotating rod (6) is provided with two groups, and the rotating directions of the two groups of rotating rods (6) are opposite, and the filter plate (8) and the metal filter screen (9) are all provided with three groups.
5. A device for pre-combing of fibers in a no-pile production process according to claim 1, characterized in that: The rotating column (11) is connected with the shell (1) through a bearing, and the eccentric block (12) and the shell (1) constitute a rotating structure through the rotating column (11).
6. A device for pre-combing of fibers in a no-pile production process according to claim 1, characterized in that: Both ends of the moving frame (13) are connected with the eccentric block (12) and the connecting rod (14) respectively through bearings.
7. A device for the pre-combing of fibres in the production of no-pile fabrics as claimed in claim 2, characterized in that: The limiting block (17) and the connecting frame (18) constitute a sliding structure through the limiting groove (19).