Combined carding device for lint production

Abstract

The utility model relates to the related technical field of plush-free production, in particular to a combined carding device for plush-free production, which comprises a rack and a carding mechanism, one side of the surface of the rack is fixedly connected with a support frame, the carding mechanism is arranged in the rack, and one side of the surface of the rack is provided with a cleaning mechanism. According to the combined carding device for plush-free production, through the arrangement of the carding mechanism, fiber blocks can be efficiently and rapidly opened and carded in the using process, the carding precision is high, the phenomenon that fibers cannot be fully stretched and separated, and consequently the fibers are entangled and knotted is avoided, the working efficiency and the product quality are improved, and the production cost is reduced. Meanwhile, through the arrangement of the cleaning mechanism, the fibers can be subjected to impurity removal operation, and the impurity rate of the product is reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to the related technical field of suspended matter detection especially relates to a joint carding device for producing no-pile. BACKGROUND

[0002] As the cornerstone of the textile industry, the quality of no-pile directly concerns the quality and market value of downstream products. In the production process of no-pile, the two key processes of opening and carding play a crucial role. They not only concern the cleanliness and fiber state of no-pile, but also directly affect the performance and appearance of the final product. Therefore, there is an urgent need for a joint carding device for producing no-pile.

[0003] However, the existing joint carding device for producing no-pile has the problem that most joint carding devices cannot achieve fine carding of fibers during use. Due to the insufficient carding force and precision, fibers often cannot be fully stretched and separated, leading to frequent entanglement and knotting of fibers, which not only reduces production efficiency, but also may affect the quality and performance of the final product. SUMMARY

[0004] The utility model aims at providing a joint carding device for producing no-pile to solve the problem of the existing joint carding device for producing no-pile, which is difficult to achieve fine carding of fibers during use, and the fibers often cannot be fully stretched and separated due to the insufficient carding force and precision, leading to frequent entanglement and knotting of fibers, which not only reduces production efficiency, but also may affect the quality and performance of the final product.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a joint carding device for producing no-pile, comprising a rack and a carding mechanism, the surface of the rack is fixedly connected with a support frame, the inside of the rack is provided with a carding mechanism, and the surface of the rack is provided with a cleaning mechanism.

[0006] The carding mechanism comprises a first drive motor, a second drive motor, a coarse carding module and a fine carding module, the surface of the rack is installed with the first drive motor, the surface of the rack is provided with the second drive motor, the inside of the rack is provided with the coarse carding module, and the inside of the rack is provided with the fine carding module.

[0007] Preferably, the first drive motor is connected with the coarse carding module.

[0008] Preferably, the second drive motor is connected with the fine carding module.

[0009] Preferably, the coarse combing module is configured with 8-12 groups of sawtooth rollers with sawtooth angle of 80-85°, and the sawtooth density of the sawtooth rollers is 18-22 teeth / inch.

[0010] Preferably, the fine combing module is provided with 6-8 groups of card clothing rollers with card clothing angle of 15-20°, and the needle density of the card clothing rollers is 26-30 teeth / cm 2 .

[0011] Preferably, the cleaning mechanism comprises an adjustable air suction pipe, a vacuum pump, a filter box, a mounting frame and a filter screen, one side of the surface of the rack is connected with the adjustable air suction pipe, one side of the surface of the support frame is mounted with the vacuum pump, one end of the vacuum pump is connected with the filter box, the inside of the filter box is provided with the mounting frame, and the inside of the mounting frame is mounted with the filter screen.

[0012] Preferably, the adjustable air suction pipe is provided with an air speed adjusting valve, and the air speed control range is-m / s.

[0013] Compared with the prior art, the beneficial effects of the combined combing device for producing no plush are as follows: through the setting of the combing mechanism, the fiber block can be efficiently and quickly opened and combed during use, the combing precision is high, the phenomenon that the fiber cannot be fully stretched and separated is avoided, the fiber entanglement and knotting are avoided, the working efficiency and product quality are improved, and the cleaning mechanism is arranged, the impurity removal operation is performed on the fiber, and the impurity content of the product is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is a side view appearance structure schematic view of the utility model;

[0015] Figure 2 It is a detection mechanism structure schematic view of the utility model;

[0016] Figure 3 It is a storage mechanism structure schematic view of the utility model;

[0017] Figure 4 It is a Figure 3 enlarged structure schematic view of A in the utility model.

[0018] In the figure: 1, rack; 2, support frame; 3, combing mechanism; 301, first driving motor; 302, second driving motor; 303, coarse combing module; 304, fine combing module; 4, cleaning mechanism; 401, adjustable air suction pipe; 402, vacuum pump; 403, filter box; 404, mounting frame; 405, filter screen. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.

[0020] Please refer to Figures 1-4 The utility model provides a kind of technical scheme: a combined carding device for no plush production, including rack 1 and carding mechanism 3, the surface side of rack 1 is fixedly connected with support frame 2, the inside of rack 1 is provided with carding mechanism 3, the surface side of rack 1 is provided with cleaning mechanism 4;

[0021] Carding mechanism 3 includes first drive motor 301, second drive motor 302, coarse carding module 303 and fine carding module 304, the surface side of rack 1 is installed with first drive motor 301, the surface side of rack 1 is provided with second drive motor 302, the inside of rack 1 is provided with coarse carding module 303, the inside of rack 1 is provided with fine carding module 304, by the setting of first drive motor 301, second drive motor 302, coarse carding module 303 and fine carding module 304, in use process, open first drive motor 301 to make coarse carding module 303 work, since coarse carding module 303 is configured 8-12 groups sawtooth angle is 80-85 ° sawtooth roller, the tooth density of sawtooth roller is 18-22 teeth / inch, by the large angle sawtooth roller (80-85 °) of coarse carding module 303 to the preliminary opening of fiber group, fiber is decomposed into small bundle, by second drive motor 302 to make fine carding module 304 work, since fine carding module 304 is provided with 6-8 groups needle cloth angle is 15-20 ° needle cloth roller, the needle density of needle cloth roller is 26-30 teeth / cm 2 Fine carding module (304) small angle needle cloth roller (15-20 °) carries out fine carding to fiber, and fiber is further single.

[0022] Further, first drive motor 301 is connected with coarse carding module 303, by the setting of first drive motor 301, in use process, open first drive motor 301 to make coarse carding module 303 work.

[0023] Further, second drive motor 302 is connected with fine carding module 304, by the setting of second drive motor 302, in use process, open second drive motor 302 to make fine carding module 304 work.

[0024] Further, the coarse combing module 303 is configured with 8-12 groups of sawtooth rollers with a sawtooth angle of 80-85° and a tooth density of 18-22 teeth / inch. When in use, the coarse combing module 303 can preliminarily open the fiber bundle and decompose the fiber into small bundles due to the configuration of 8-12 groups of sawtooth rollers with a sawtooth angle of 80-85° and a tooth density of 18-22 teeth / inch.

[0025] Further, the fine combing module 304 is provided with 6-8 groups of card clothing rollers with a card clothing angle of 15-20° and a needle density of 26-30 teeth / cm. 2 When in use, the fine combing module 304 can finely comb the fiber and further single the fiber due to the configuration of 6-8 groups of card clothing rollers with a card clothing angle of 15-20° and a needle density of 26-30 teeth / cm. 2

[0026] Further, the cleaning mechanism 4 includes an adjustable air suction pipeline 401, a vacuum pump 402, a filter box 403, a mounting frame 404, and a filter screen 405. The surface of the rack 1 is connected with the adjustable air suction pipeline 401, and the surface of the support frame 2 is installed with the vacuum pump 402. One end of the vacuum pump 402 is connected with the filter box 403. The inside of the filter box 403 is provided with the mounting frame 404, and the inside of the mounting frame 404 is installed with the filter screen 405. When in use, the filter screen 405 is installed in the inside of the filter box 403 through the mounting frame 404, and then the vacuum pump 402 is turned on. At this time, the vacuum pump 402 performs the extraction operation on the air in the rack 1. At this time, the air in the rack 1 is transported to the inside of the filter box 403 through the adjustable air suction pipeline 401. Since the filter screen 405 is installed in the inside of the filter box 403 through the mounting frame 404, the filter screen 405 in the inside of the filter box 403 filters the flowing air at this time. The purified air is discharged after detection, and the collected impurities are concentrated and treated through the filter box 403, realizing the dust-free operation.

[0027] Further, the adjustable air suction pipeline 401 is provided with an air speed regulating valve, and the air speed regulating range is 8-15 m / s. When in use, the air speed regulating valve adjusts the air speed of the air suction port in real time according to the type of fiber, thereby avoiding the loss of fiber due to the configuration of the adjustable air suction pipeline 401 provided with the air speed regulating valve and the air speed regulating range of 8-15 m / s.

[0028] ​Working principle: open the first drive motor 301 makes the rough comb module 303 work, because the rough comb module 303 is configured 8-12 groups of sawtooth angle 80-85 ° sawtooth roller, the tooth density of sawtooth roller is 18-22 teeth / inch, through the large angle sawtooth roller (80-85 °) of rough comb module (303) to the fiber group preliminary opening, the fiber is decomposed into small bundle, through the second drive motor 302 makes the fine comb module 304 work, because the fine comb module 304 is provided with 6-8 groups of card clothing angle 15-20 ° card clothing roller, the needle density of card clothing roller is 26-30 teeth / cm 2 , the small angle card clothing roller (15-20 °) of fine comb module (304) carries out fine combing to the fiber, makes the fiber further single, thereby achieves the effect of combing, open the vacuum pump 402, at this time the vacuum pump 402 carries out the extraction work to the air in the frame 1, at this time the air in the frame 1 is transported to the inside of filter box 403 by adjustable suction duct 401, because the filter screen 405 is installed in the inside of filter box 403 by mounting frame 404, at this time the filter screen 405 in the inside of filter box 403 carries out the filtration treatment to the air flowing, the purified air is discharged after detection reaches the standard, the collected impurities are concentrated by filter box 403, realizes dustless operation.

[0029] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A combined carding device for the production of no-pile, comprising a frame (1) and a carding mechanism (3), characterized in that: The surface side of the frame (1) is fixedly connected with a support frame (2), the inside of the frame (1) is provided with a carding mechanism (3), and the surface side of the frame (1) is provided with a cleaning mechanism (4); The carding mechanism (3) comprises a first driving motor (301), a second driving motor (302), a rough carding module (303) and a fine carding module (304), the surface side of the frame (1) is provided with the first driving motor (301), the surface side of the frame (1) is provided with the second driving motor (302), the inside of the frame (1) is provided with the rough carding module (303), and the inside of the frame (1) is provided with the fine carding module (304).

2. A combined carding device for the production of no-pile fabrics according to claim 1, characterized in that: The first driving motor (301) is connected with the rough carding module (303).

3. A combined carding device for the production of no-pile fabrics according to claim 1, characterized in that: The second driving motor (302) is connected with the fine carding module (304).

4. A combined carding device for the production of no-pile fabrics according to claim 1, characterized in that: The rough carding module (303) is provided with 8-12 groups of sawtooth rollers with a sawtooth angle of 80-85°, and the tooth density of the sawtooth roller is 18-22 teeth / inch.

5. A combined carding device for no-pile production according to claim 1, characterized in that: The fine comb module (304) is provided with 6-8 groups of carding rollers with a carding angle of 15-20°, and the needle density of the carding roller is 26-30 teeth / cm 2 .

6. A combined carding device for no-pile production according to claim 1, characterized in that: The cleaning mechanism (4) comprises an adjustable air suction pipeline (401), a vacuum pump (402), a filter box (403), a mounting frame (404) and a filter screen (405), the surface side of the frame (1) is connected with the adjustable air suction pipeline (401), the surface side of the support frame (2) is mounted with the vacuum pump (402), one end of the vacuum pump (402) is connected with the filter box (403), the inside of the filter box (403) is provided with the mounting frame (404), and the inside of the mounting frame (404) is mounted with the filter screen (405).

7. A combined carding device for the production of no-pile fabrics according to claim 6, characterized in that: The adjustable air suction pipeline (401) is provided with an air speed adjusting valve, and the air speed adjusting range is 8-15 m / s.

Images