Dye constant-temperature heating device

By combining stirring blades and guide fan blades with a heating device, the problems of uneven dye heating and unstable temperature are solved, achieving efficient heating and temperature control, and improving dyeing quality and production efficiency.

CN224047725UActive Publication Date: 2026-03-27HAINING GELIN TEXTILE AUXILIARY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-21
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

Existing dye constant temperature heating devices suffer from uneven heat distribution, poor stirring effect, and serious heat waste, resulting in low dye heating efficiency and unstable temperature, which affects dyeing quality.

Method used

The heating device uses stirring blades and guide fan blades to ensure uniform dye flow and efficient heating. It also uses a temperature measuring rod to adjust the temperature in real time. The heating device consists of a ceramic shell and resistance wire, and is wrapped with insulation material to reduce heat loss.

Benefits of technology

This technology enables efficient heating of dyes, improves temperature stability, reduces heat waste, simplifies the dye handling process, and enhances dyeing quality and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a dye constant-temperature heating device, which relates to the technical field of constant-temperature heating and comprises a main body, a storage barrel is mounted in the main body, a stirring blade is mounted at the bottom end of the storage barrel, a plurality of spirally arranged guide fan blades are connected onto the inner wall of the storage barrel, and a heating device is mounted in the guide fan blades. The stirring blades are matched with the guide fan blades to drive dye to continuously flow through the outer surfaces of the guide fan blades, and most heat of the heating device is transferred into the dye while dye stirring is completed along with work of the heating device, so that waste of heat of the heating device is avoided, and the dye is continuously heated along with continuous flowing of the dye. All dyes are in contact with the guide fan blades, so that heat conduction loss between the dyes is avoided, in addition, in the heating process, the dyes are detected in real time through the temperature measuring rod (6), and the phenomenon that the dyeing quality is affected by temperature fluctuation is avoided.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of constant temperature heating, specifically to a dye constant temperature heating device. BACKGROUND

[0002] Dye temperature fluctuation will cause the dyeing rate of different parts on the fabric to appear differences. For example, when cotton fabric is dyed, if the temperature is unstable, dyeing mottling, color difference and other problems are prone to occur. Constant temperature helps the dye and fiber to fully react chemically or physically absorb. For example, under constant temperature conditions, the dye can better combine with wool fiber, improve dyeing fastness and reduce color loss during subsequent use.

[0003] The current dye constant temperature heating device on the market has a very simple structure, mainly composed of a heating element, a temperature sensor, a temperature controller and a storage barrel. The most important part is the heating element, which is usually installed at the bottom of the device and directly heats the dye. However, this installation position can easily cause heat to not circulate. Even if a stirring device is added, local temperature deviations can still occur. The heating element installed inside the dye, although it has good heating effect, can easily interfere with the stirring device and cannot be effectively stirred. Therefore, long-term storage can easily cause the dye to separate. In either of the above cases, a large amount of heat is wasted or heat transfer loss occurs. For example, the heating element installed at the bottom cannot participate in the heating of the dye with nearly half of its heating surface, and the heating element installed inside the dye has poor stirring effect, so part of the heat is used for heat transfer between the dyes, resulting in low overall heating efficiency of the dyes. Therefore, a dye constant temperature heating device is designed to solve the above problems. SUMMARY

[0004] Therefore, the utility model aims at providing a dye constant temperature heating device to solve the technical problem of poor use effect of the traditional heating device.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a dye constant temperature heating device, comprising a main body, a storage barrel is installed inside the main body, and a stirring blade is installed at the bottom end of the storage barrel, a plurality of spiral arranged guide vanes are connected to the inner wall of the storage barrel, and a heating device is installed inside the guide vane.

[0006] By adopting the above technical scheme, as the stirring blade rotates, the dye in the storage barrel rotates and flows upward along the upper surface of the guide vane. At this time, the dye at the lower surface of the guide vane flows downward, and the process is repeated. The dye always flows around the upper surface of the guide vane, and the heat emitted by the heating device inside the guide vane is also transmitted to the dye through the guide vane as much as possible, thereby completing the efficient heating of the dye.

[0007] The utility model further provides for, the upper portion of storage bucket is provided with feed inlet, the bottom of storage bucket is installed with discharge gate.

[0008] Through adopting above technical scheme, feed inlet is located at the upper portion of storage bucket, conforms to the conventional operation habit, is convenient for operator safe, smooth adding dyestuff, discharge gate is located at the bottom of storage bucket, realizes dyestuff natural flow under the action of gravity, need not additional extraction equipment, simplifies the process of dyestuff of taking in dyeing procedure, improves production efficiency.

[0009] The utility model further provides for, the main part is installed with the temperature measuring stick in the inside of storage bucket.

[0010] Through adopting above technical scheme, temperature measuring stick is installed in the inside of storage bucket, directly, real-time obtains dyestuff temperature data, provides accurate feedback for temperature control system, makes temperature controller can timely adjust heating device power, ensures that dyestuff temperature is stable in the set range, avoids temperature fluctuation influence dyeing quality.

[0011] The utility model further provides for, the inside installation of main part has rotation motor, and the output of rotation motor is connected with stirring vane.

[0012] Through adopting above technical scheme, rotation motor in main part is directly connected with stirring vane, provides stable power output, ensures the continuous operation of stirring vane.

[0013] The utility model further provides for, heating device is composed of ceramic shell and resistance wire.

[0014] Through adopting above technical scheme, heating device adopts ceramic shell and resistance wire combination, reduces equipment maintenance cost, improves heating performance and safety while realizing fast constant temperature heating.

[0015] The utility model further provides for, the outside of storage bucket is wrapped with heat preservation material.

[0016] Through adopting above technical scheme, storage bucket is wrapped with heat preservation material, reduces heat loss, reduces energy consumption, improves energy utilization.

[0017] Summarized above, the utility model mainly has following beneficial effects:

[0018] This invention uses a stirring blade and a guide fan blade to continuously drive the dye to flow over the outer surface of the guide fan blade. As the heating device operates, most of the heat from the heating device is transferred to the interior of the dye while the dye is being stirred, thus avoiding heat waste. Furthermore, as the dye continues to flow, all the dye comes into contact with the guide fan blade, thus avoiding heat conduction loss between dyes. In addition, during the heating process, a temperature measuring rod is used to monitor the dye in real time to prevent temperature fluctuations from affecting the dyeing quality. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a side sectional view of the overall structure of this utility model;

[0021] Figure 3 This is a top sectional view of the overall structure of this utility model;

[0022] Figure 4 This is a top sectional view of the overall structure of this utility model.

[0023] In the diagram: 1. Main body; 2. Storage tank; 3. Guide fan blades; 4. Stirring blades; 5. Feed inlet; 6. Temperature measuring rod; 7. Discharge outlet. Detailed Implementation

[0024] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0025] The embodiments of this utility model will be described below based on its overall structure.

[0026] A dye constant temperature heating device, such as Figures 1-4 As shown, the device includes a main body 1, inside which a storage tank 2 is installed. A stirring blade 4 is installed at the bottom of the storage tank 2. Several spirally arranged guide blades 3 are connected to the inner wall of the storage tank 2. A heating device is installed inside the guide blades 3. As the stirring blade 4 rotates, the dye in the storage tank 2 rotates and flows upward along the upper surface of the guide blades 3. At the same time, the dye at the lower surface of the guide blades 3 flows downward. This process repeats continuously, and the dye always flows around the lower surface of the guide blades 3. At the same time, the heat emitted by the heating device inside the guide blades 3 is also transferred to the dye as much as possible through the guide blades 3, thereby achieving efficient heating of the dye.

[0027] The storage barrel 2 is provided with a feeding port 5 above, and a discharging port 7 is installed at the bottom end of the storage barrel 2, the feeding port 5 is arranged above the storage barrel 2, which conforms to the conventional operation habit, so as to facilitate the safe and smooth addition of the dyeing agent by the operator, the discharging port 7 is located at the bottom end of the storage barrel 2, and the dyeing agent is naturally flowed out by the gravity effect, so that the additional extraction equipment is not needed, the taking process of the dyeing agent in the dyeing process is simplified, and the production efficiency is improved.

[0028] The temperature measuring rod 6 is installed inside the storage barrel 2, directly and real-timely obtains the temperature data of the dyeing agent, provides accurate feedback for the temperature control system, so that the temperature controller can timely adjust the power of the heating device, ensures that the temperature of the dyeing agent is stably in the set range, and avoids that the temperature fluctuation affects the dyeing quality.

[0029] The rotating motor is installed inside the main body 1, and the output end of the rotating motor is connected with the stirring blade 4, the rotating motor in the main body 1 is directly connected with the stirring blade 4, stable power output is provided, and the continuous operation of the stirring blade is ensured.

[0030] The heating device is composed of a ceramic shell and a resistance wire, the ceramic shell and the resistance wire are combined in the heating device, the rapid constant-temperature heating is realized, the equipment maintenance cost is reduced, and the heating performance and safety are improved.

[0031] The storage barrel 2 is wrapped with a heat preservation material outside, the storage barrel 2 is wrapped with the heat preservation material outside, heat loss is reduced, energy consumption is reduced, and energy utilization rate is improved.

[0032] Although the embodiments of the utility model have been shown and described, the specific embodiments are only an explanation of the utility model, and are not a limitation of the utility model, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable way, and the person skilled in the art can make the modification, replacement and change of the embodiments without creative contribution after reading the specification without departing from the principles and purposes of the utility model, but as long as in the range of the claims of the utility model, it is protected by the patent law.

Claims

1. A constant temperature heating device for dyes, comprising a body (1), characterized in that: The inside of the main body (1) is provided with a storage barrel (2), the bottom end of the storage barrel (2) is provided with stirring blades (4), the inner wall of the storage barrel (2) is connected with a plurality of spiral arranged guide vanes (3), the inside of the guide vane (3) is provided with a heating device.

2. A dye thermostatic heating device according to claim 1, characterized in that: The upper portion of the storage barrel (2) is provided with a feeding port (5).

3. The dye thermostatic heating device according to claim 1, characterized in that: The bottom end of the storage barrel (2) is provided with a discharging port (7).

4. The dye thermostatic heating device according to claim 1, characterized in that: The main body (1) is provided with a temperature measuring stick (6) arranged in the inside of the storage barrel (2).

5. The dye thermostatic heating device according to claim 1, characterized in that: The inside of the main body (1) is provided with a rotating motor, and the output end of the rotating motor is connected with the stirring blades (4).

6. The dye thermostatic heating device according to claim 1, characterized in that: The heating device is composed of a ceramic shell and a resistance wire.

7. The dye thermostatic heating device according to claim 1, characterized in that: The outside of the storage barrel (2) is wrapped with a heat preservation material.