Formwork supporting structure for wall pouring
By using the inner formwork inside the hollow cavity of the wall as an insulation layer, combined with the wall casting formwork structure of extruded polystyrene board and geotextile, the problems of difficult formwork removal and insulation layer installation in traditional construction are solved, thereby improving construction efficiency and saving costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-17
- Publication Date
- 2026-03-27
AI Technical Summary
In traditional wall construction, the removal of the formwork inside the hollow cavity is difficult, time-consuming, and labor-intensive. Furthermore, after the pouring is completed, an insulation layer needs to be installed, which increases costs and construction time.
The inner formwork is used as the insulation layer, combined with extruded polystyrene board and geotextile. The inner and outer formwork are fixed by connectors to form a hollow cavity. The insulation layer is directly connected to the wall. The support components provide uniform stress distribution and enhance construction stability. The inner formwork does not need to be removed and can directly serve as the insulation layer.
It shortens the construction period, saves costs, improves construction efficiency, has excellent thermal insulation performance, good structural stability, prevents formwork from falling off, and adapts to external loads.
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Figure CN224048658U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of building construction, in particular to a wall pouring formwork structure. BACKGROUND
[0002] With the continuous improvement of energy saving and environmental protection requirements of the construction industry, the traditional wall construction method is facing many challenges. The traditional wall pouring method needs to use the inner and outer formworks to limit the shape of the wall during construction. After the wall is poured, the inner and outer formworks need to be removed. However, according to the design requirements, some walls will have hollow chambers after pouring, and the inner formwork in the hollow chamber is difficult to remove, time-consuming and laborious, and the inner wall of the poured wall usually needs to be additionally installed with a thermal insulation layer, which not only increases the cost of the project, but also prolongs the construction period of the entire project, and therefore needs to be improved. CONTENT OF THE UTILITY MODEL
[0003] In view of the deficiencies of the prior art, the present application provides a wall pouring formwork structure to solve the above problems.
[0004] A wall pouring formwork structure comprises a plurality of inner formworks for forming hollow chambers of the poured wall and a plurality of outer formworks for forming the outer contour of the poured wall, the inner formworks and the outer formworks are fixed by a plurality of connecting pieces, the inner formwork comprises a thermal insulation layer with a certain rigidity and a connecting layer arranged outside the thermal insulation layer, and adjacent inner formworks are adhered to each other by an adhesive.
[0005] By adopting the above technical scheme, after the wall is poured, the inner formwork in the hollow chamber of the wall does not need to be removed, and directly serves as the thermal insulation layer of the wall, the connecting layer can increase the connection firmness between the thermal insulation layer and the wall, thereby shortening the construction period, saving the construction cost and improving the construction efficiency.
[0006] Optionally, the connecting piece comprises a fixing screw, the fixing screw passes through the inner formwork and the outer formwork, one end of the fixing screw is threadedly connected with a connecting nut, and the other end of the fixing screw is connected with a support plate for abutting against the inner formwork.
[0007] Optionally, a plurality of sets of support pieces are arranged between the facing inner formworks, the support piece comprises a support rod, a fixing rod and an adjusting rod, one end of the fixing rod is connected with a connecting screw, one end of the adjusting rod is rotationally connected with the support rod, and the other end of the adjusting rod is provided with an adjusting groove for the connecting screw to be screwed into, the support plate is provided with a fixing groove for the support rod or the fixing rod to be clamped into, the fixing groove is connected with a fixing clamping block, and one end of the fixing rod and the support rod is provided with a fixing hole for the fixing clamping block to be inserted into.
[0008] By adopting the technical scheme, when the supporting piece is installed, the fixed rod is inserted into the fixed slot of one of the supporting plates, the fixed clamping block in the fixed slot is clamped into the fixed hole on the fixed rod, then the adjusting rod is rotated, the connecting screw rod is screwed out of the adjusting slot, the supporting rod is inserted into the fixed slot on the other supporting plate, the fixed clamping block is clamped into the fixed hole on the supporting rod, then the adjusting rod is continuously rotated until the supporting rod abuts against the supporting plate.
[0009] Optionally, the adjusting slot is provided with a fastening spring, one end of the fastening spring abuts against the connecting screw rod, and the other end abuts against the bottom wall of the adjusting slot.
[0010] By adopting the technical scheme, the fastening spring can provide an abutting force to the connecting screw rod, so that the external thread of the connecting screw rod abuts against the internal thread on the inner side wall of the adjusting slot, and then the accidental rotation of the adjusting rod is avoided as much as possible.
[0011] Optionally, the outer side wall of the adjusting rod is connected with a supporting strip.
[0012] By adopting the technical scheme, when the adjusting rod is rotated, the supporting strip can provide a stress point, so that the slippage between the hand and the outer side wall of the adjusting rod is avoided.
[0013] Optionally, the thermal insulation layer is an extruded sheet, the connecting layer is a geotextile, and the connecting layer is adhered to the outer side of the thermal insulation layer.
[0014] By adopting the technical scheme, the extruded sheet has excellent thermal insulation performance, high strength, durability and light weight, and is widely used in wall thermal insulation. The extruded sheet has extremely low thermal conductivity, which can effectively prevent heat transfer. At the same time, it also has good waterproof performance, is not easy to absorb water and swell, and is not easy to be biologically corroded, and has a long service life. In addition, the extruded sheet is light in weight, convenient to transport and install; the geotextile as a kind of non-woven fabric has good air permeability and water permeability, which can effectively prevent concrete or mortar and other materials from penetrating into the inside of the extruded sheet during pouring process, protect the extruded sheet from damage, and maintain its original thermal insulation performance. At the same time, the geotextile can also enhance the bonding force between the extruded sheet and the poured wall, and make the extruded sheet more firmly attached to the inside of the wall through its adhesion, so as to prevent the extruded sheet from falling off or displacing due to external force during use. In addition, the geotextile can also help to disperse the pressure applied during pouring process, so that the pressure on the extruded sheet is more uniform, avoiding the deformation or damage of the extruded sheet due to excessive local stress. Through the combination of the geotextile and the extruded sheet, and the fixation with the poured wall, the stability of the entire wall structure can be improved, especially when subjected to external forces such as wind load, earthquake load, etc., the integrity and safety of the wall can be better maintained.
[0015] In summary, the present application includes at least one of the following beneficial technical effects:
[0016] 1、When the wall is poured, the inner formwork in the hollow chamber of the wall does not need to be removed, and directly serves as the thermal insulation layer of the wall. The connecting layer can increase the connection firmness between the thermal insulation layer and the wall, thereby shortening the construction period, saving the construction cost, and improving the construction efficiency.
[0017] 2、When installing the supporting piece, first insert the fixed rod into the fixed slot of one of the supporting plates, so that the fixed clamping block in the fixed slot is clamped into the fixed hole on the fixed rod, then rotate the adjusting rod, and rotate the connecting screw out of the adjusting slot, so that the supporting rod is inserted into the fixed slot on the other supporting plate, so that the fixed clamping block is clamped into the fixed hole on the supporting rod, and then continue to rotate the adjusting rod until the supporting rod abuts against the supporting plate.
[0018] 3、The tightening spring can provide a resisting force to the connecting screw, so that the external thread of the connecting screw abuts against the internal thread on the inner side wall of the adjusting slot, thereby avoiding accidental rotation of the adjusting rod as much as possible.
[0019] 4、The extruded sheet has excellent thermal insulation performance, high strength, durability and light weight, and is widely used in wall thermal insulation. The extruded sheet has extremely low thermal conductivity, which can effectively prevent heat transfer. At the same time, it also has good waterproof performance, is not easy to absorb water and expand, and is not easy to be biologically corroded, and has a long service life. In addition, the extruded sheet is light in weight, convenient to transport and install; the geotextile as a kind of non-woven fabric has good air permeability and water permeability, which can effectively prevent concrete or mortar and other materials from penetrating into the inside of the extruded sheet during pouring process, protect the extruded sheet from damage, and maintain its original thermal insulation performance. At the same time, the geotextile can also enhance the bonding force between the extruded sheet and the poured wall, and make the extruded sheet more firmly adhere to the inside of the wall through its adhesion, so as to prevent the extruded sheet from falling off or displacing due to external force during use. In addition, the geotextile can also help to disperse the pressure applied during pouring process, so that the pressure on the extruded sheet is more uniform, avoiding the deformation or damage of the extruded sheet due to excessive local stress. Through the combination of the geotextile and the extruded sheet, and the fixing with the poured wall, the stability of the entire wall structure can be improved, especially when subjected to external forces such as wind load, earthquake load, etc., the integrity and safety of the wall can be better maintained. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 is a structural schematic diagram of the embodiment of the present application.
[0021] Figure 2 is an exploded schematic diagram of the connecting piece and the supporting piece in the embodiment of the present application.
[0022] BRIEF DESCRIPTION OF REFERENCE NUMERALS:
[0023] 1, inner formwork; 11, insulation layer; 12, connecting layer; 2, outer formwork; 3, connecting piece; 31, fixed screw rod; 32, connecting nut; 33, support plate; 331, fixed groove; 332, fixed clamping block; 4, support piece; 41, support rod; 42, fixed rod; 421, connecting screw rod; 43, adjusting rod; 431, adjusting groove; 432, support strip; 5, fixed hole; 6, fastening spring. DETAILED DESCRIPTION
[0024] For the purpose of facilitating the understanding of the present application, the present application will be described in more detail below in conjunction with the drawings and specific embodiments. It should be noted that when an element is described as being "fixed to" another element, it can be directly on the other element or one or more intervening elements can be present therebetween. When an element is described as being "connected to" another element, it can be directly connected to the other element or one or more intervening elements can be present therebetween. The terms "vertical", "horizontal", "left", "right", and similar expressions used in the present specification are for the purpose of illustration only.
[0025] Unless otherwise defined, all technical and scientific terms used in the present specification are the same as those commonly understood by one of ordinary skill in the art to which the present application belongs. The terms used in the specification of the present application are only for the purpose of describing the specific embodiments and are not intended to limit the present application. The term "and / or" used in the present specification includes any and all combinations of one or more of the related listed items.
[0026] The embodiments of the present application disclose a wall pouring formwork structure. Referring to Figure 1 and Figure 2The system includes several inner templates 1 for forming hollow cavities in the cast-in-place wall and several outer templates 2 for forming the outer contour of the cast-in-place wall. The inner templates 1 and outer templates 2 are fixed together by several connectors 3. The inner template 1 includes an insulation layer 11 and a connecting layer 12 disposed outside the insulation layer 11. Adjacent inner templates 1 are bonded together with adhesive. The insulation layer 11 is extruded polystyrene board, the connecting layer 12 is geotextile, and the connecting layer 12 is bonded to the outside of the insulation layer 11. The outer template 2 is made of wood, and the adhesive is silicone sealant. Grooves are provided on both sides of the insulation layer 11, forming a V-shaped groove between two adjacent inner templates 1. Silicone sealant is squeezed into the V-shaped groove to bond adjacent inner templates 1 together, preventing cement from leaking out from the gaps. Extruded polystyrene (XPS) boards possess excellent thermal insulation properties, high strength, durability, and lightweight characteristics, making them widely used in wall insulation. XPS boards have an extremely low thermal conductivity, effectively preventing heat transfer. They also exhibit good waterproof performance, are not prone to water absorption and swelling, and are not susceptible to biological corrosion, resulting in a long service life. Furthermore, XPS boards are lightweight, facilitating transportation and installation. Geotextiles, as non-woven fabrics, have excellent air and water permeability, effectively preventing concrete or mortar from seeping into the XPS board during pouring, protecting it from damage and maintaining its original insulation performance. Geotextiles also enhance the bonding strength between the XPS board and the poured wall, adhering the XPS board more firmly to the wall and preventing it from detaching or shifting due to external forces during use. In addition, geotextiles help distribute the pressure applied during pouring, resulting in more even pressure on the XPS board and preventing deformation or damage caused by excessive localized stress. By combining geotextile with extruded polystyrene board and fixing it to the cast-in-place wall, the stability of the entire wall structure can be improved, especially when subjected to external forces such as wind loads and seismic loads, thus better maintaining the integrity and safety of the wall. After the wall is cast, the inner formwork 1 located in the hollow cavity of the wall does not need to be removed and can directly serve as the insulation layer 11 of the wall. The connecting layer 12 can increase the connection between the insulation layer 11 and the wall, thereby shortening the construction period, saving construction costs, and improving construction efficiency.
[0027] Reference Figure 1 and Figure 2 The connector 3 includes a fixing screw 31, which passes through the inner template 1 and the outer template 2. One end of the fixing screw 31 is threaded with a connecting nut 32, and the other end is fixedly connected to a support plate 33 for pressing against the inner template 1. By passing the fixing screw 31 through the inner template 1 and the outer template 2, the support plate 33 is pressed against the inner template 1. The support plate 33 has a large area, and after the support plate 33 is in close contact with the insulation layer 11 of the inner template 1, the insulation layer 11 is minimized from being damaged.
[0028] Reference Figure 1 and Figure 2, a plurality of sets of supporting members 4 are arranged between the facing inner molds 1, and the supporting members 4 comprise supporting rods 41, fixing rods 42 and adjusting rods 43. One end of the fixing rod 42 is fixedly connected with a connecting screw rod 421, one end of the adjusting rod 43 is rotatably connected with the supporting rod 41, and the other end is provided with an adjusting groove 431 for the connecting screw rod 421 to be screwed into. The supporting plate 33 is provided with a fixing groove 331 for the supporting rod 41 or the fixing rod 42 to be clamped into, and the bottom wall of the fixing groove 331 is fixedly connected with a fixing clamping block 332 with a rectangular cross section. One end of the fixing rod 42 and the supporting rod 41 is provided with a fixing hole 5 for the fixing clamping block 332 to be inserted into. When the supporting member 4 is installed, the fixing rod 42 is first inserted into the fixing groove 331 of one of the supporting plates 33, so that the fixing clamping block 332 in the fixing groove 331 is clamped into the fixing hole 5 on the fixing rod 42, then the adjusting rod 43 is rotated, the connecting screw rod 421 is screwed out of the adjusting groove 431, so that the supporting rod 41 is inserted into the fixing groove 331 on the other supporting plate 33, so that the fixing clamping block 332 is clamped into the fixing hole 5 on the supporting rod 41, then the adjusting rod 43 is continuously rotated until the supporting rod 41 abuts against the supporting plate 33.
[0029] With reference to Figure 1 and Figure 2 , a fastening spring 6 is arranged in the adjusting groove 431, one end of the fastening spring 6 abuts against the connecting screw rod 421, and the other end abuts against the bottom wall of the adjusting groove 431. The fastening spring 6 can provide an abutting force to the connecting screw rod 421, so that the external thread of the connecting screw rod 421 abuts against the internal thread on the inner side wall of the adjusting groove 431, thereby avoiding accidental rotation of the adjusting rod 43.
[0030] With reference to Figure 1 and Figure 2 , a supporting strip 432 is fixedly connected to the outer side wall of the adjusting rod 43 along the length direction of the adjusting rod 43. When the adjusting rod 43 is rotated, the supporting strip 432 can provide a force point, thereby avoiding slipping between the hand and the outer side wall of the adjusting rod 43.
[0031] The implementation principle of the wall pouring formwork structure provided in the embodiments of the present application is as follows: the extruded sheet has excellent thermal insulation performance, high strength, durability and light weight, and is widely used in wall thermal insulation. The extruded sheet has very low thermal conductivity, which can effectively prevent heat transfer. Meanwhile, the extruded sheet also has good waterproof performance, is not easy to absorb water and expand, and is not easy to be corroded by organisms, and has a long service life. In addition, the extruded sheet is light in weight, and is convenient for transportation and installation. The geotextile is a kind of non-woven fabric, has good air permeability and water permeability, can effectively prevent concrete or mortar and other materials from penetrating into the inside of the extruded sheet during pouring, protect the extruded sheet from being damaged, and maintain the original thermal insulation performance of the extruded sheet. Meanwhile, the geotextile can also enhance the bonding force between the extruded sheet and the poured wall, make the extruded sheet more firmly adhere to the inside of the wall through the adhesion effect, and prevent the extruded sheet from falling off or displacing due to external force during use. In addition, the geotextile can also help to disperse the pressure applied during pouring, so that the pressure on the extruded sheet is more uniform, and the deformation or damage of the extruded sheet due to excessive local stress is avoided. Through the combination of the geotextile and the extruded sheet, and the fixing with the poured wall, the stability of the entire wall structure can be improved, especially when subjected to external forces such as wind load, earthquake load and the like, the integrity and safety of the wall can be better maintained. When the wall pouring is completed, the inner formwork 1 located in the hollow chamber of the wall does not need to be removed, and directly serves as the thermal insulation layer 11 of the wall. The connecting layer 12 can increase the connection firmness between the thermal insulation layer 11 and the wall, thereby shortening the construction period, saving the construction cost, and improving the construction efficiency.
[0032] The above are preferred embodiments of the present application, and do not limit the protection scope of the present application. Therefore, equivalent changes made on the basis of the structure, shape, principle of the present application should be covered within the protection scope of the present application.
Claims
1. A wall pouring formwork structure, characterized in that: The application relates to a formwork for forming a hollow chamber in a cast wall, comprising a plurality of inner formworks (1) and a plurality of outer formworks (2) for forming the outer contour of the cast wall, the inner formworks (1) and the outer formworks (2) being fixed by a plurality of connecting members (3), the inner formworks (1) comprising a rigid insulation layer (11) and a connecting layer (12) arranged outside the insulation layer (11), and adjacent inner formworks (1) being adhered to each other by an adhesive.
2. The wall pouring formwork structure according to claim 1, characterized in that: The connecting member (3) comprises a fixing screw (31) penetrating the inner formwork (1) and the outer formwork (2), one end of the fixing screw (31) being threadedly connected with a connecting nut (32), and the other end of the fixing screw (31) being connected with a supporting plate (33) for abutting against the inner formwork (1).
3. The wall pouring formwork structure according to claim 2, characterized in that: A plurality of sets of supporting members (4) are arranged between the facing inner formworks (1), the supporting member (4) comprising a supporting rod (41), a fixing rod (42) and an adjusting rod (43), one end of the fixing rod (42) being connected with a connecting screw (421), one end of the adjusting rod (43) being rotatably connected with the supporting rod (41), and the other end of the adjusting rod (43) being provided with an adjusting groove (431) for screwing the connecting screw (421), the supporting plate (33) being provided with a fixing groove (331) for clamping the supporting rod (41) or the fixing rod (42), the fixing groove (331) being connected with a fixing clamping block (332), and one end of the fixing rod (42) and the supporting rod (41) being provided with a fixing hole (5) for inserting the fixing clamping block (332).
4. The wall pouring formwork structure according to claim 3, characterized in that: The adjusting groove (431) is provided with a fastening spring (6), one end of the fastening spring (6) abutting against the connecting screw (421), and the other end of the fastening spring (6) abutting against the bottom wall of the adjusting groove (431).
5. The wall pouring formwork structure according to claim 4, wherein: The adjusting rod (43) is connected with a supporting strip (432) on the outer side wall.
6. The wall pouring formwork structure according to claim 1, wherein: The insulation layer (11) is an extruded plate, the connecting layer (12) is a geotextile, and the connecting layer (12) is adhered to the outer side of the insulation layer (11).