Coal mill pulverized coal pipeline monitoring device
By designing clamping and stabilizing components and buffer components, the problem of sensor shaking and falling in the coal mill pulverized coal pipeline was solved, achieving stable sensor installation and efficient monitoring, and improving data accuracy and device applicability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-12
- Publication Date
- 2026-03-27
AI Technical Summary
The sensors in existing coal mill pulverized coal pipeline monitoring devices are difficult to keep stable and are prone to shaking and falling, resulting in inaccurate monitoring data and affecting the efficiency and applicability of the device.
The device employs a clamping stabilization assembly, including a mounting plate, a connecting plate, a clamping plate, and a buffer assembly. It achieves stable clamping of the sensor through threaded rods and limit rods, and is equipped with a buffer assembly to prevent excessive clamping force, ensuring the stability of the sensor and easy installation.
It improves the stability and measurement accuracy of the sensor, reduces data fluctuations, extends the sensor's lifespan, reduces maintenance and replacement costs, and ensures the accuracy and continuity of monitoring data.
Smart Images

Figure CN224050012U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to building node connection technical field, concretely is a coal mill pulverized coal pipeline monitoring device. BACKGROUND
[0002] At present, cement industry is the industry that consumes a large amount of fuel, and fuel cost accounts for about 20% of cement production cost. The rotary kiln system with coal as fuel is usually equipped with a pulverized coal preparation system, which always has the possibility and danger of spontaneous combustion and explosion during operation, so a monitoring device is needed to timely warn potential fire and explosion risks to ensure the safety and continuity of the coal mill production process.
[0003] The application number CN202221496562.6 proposes a kind of coal mill pulverized coal pipeline monitoring device, when actually using, sampling pipe is used to carry out monitoring work to pulverized coal pipeline, through the sampling hole of sampling pipe, CO gas sensing probe rod is conveniently in-depth into pulverized coal pipeline, CO gas sensing probe rod can effectively avoid the influence of random disturbance of pulverized coal on measurement result by setting metal electrode array, CO gas sensor is used to obtain the monitoring data of CO gas sensing probe rod, and monitoring data is transmitted to digital signal sensor by connection line, coal flow parameter is obtained by analysis and processing through digital signal sensor, and is displayed by control display control panel controlled by control host, finally, the coal flow parameter obtained is wirelessly transmitted to service terminal by Lora wireless transmission device.The coal mill pulverized coal pipeline monitoring device of the application can monitor the coal flow parameter in pulverized coal pipeline, and can wirelessly upload the monitoring data obtained to service terminal;However, the monitoring device above is difficult to limit and stabilize sensor properly when using, so that sensor is prone to shaking and falling, thereby affecting the use of sensor, and the sensor shakes when using, which can lead to inaccurate sensor monitoring data over time, thereby affecting the subsequent use of pulverized coal pipeline and the overall monitoring efficiency of the device, thereby reducing the applicability of the device. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a kind of coal mill pulverized coal pipeline monitoring device, solve the problem that it is difficult to limit and stabilize sensor properly in background art, so that sensor is prone to shaking, leading to the falling of sensor, thereby affecting the use of sensor, and the sensor shakes when using, which can lead to inaccurate sensor monitoring data over time, thereby affecting the subsequent use of pulverized coal pipeline.
[0005] To solve the above technical problems, the utility model provides the following technical scheme:
[0006] A kind of coal mill pulverized coal pipeline monitoring device, comprising:
[0007] The sampling pipe is provided with a coal dust pipe body at both ends, a sub-pipe at the top, a CO gas sensor at the top of the sub-pipe, a test assembly for testing coal dust at the bottom of the CO gas sensor, and a sealing assembly for sealing the sub-pipe at the top of the sub-pipe.
[0008] The clamping and stabilizing assembly is arranged on the outer wall of the sub-pipe and is used for stably clamping the CO gas sensor. The clamping and stabilizing assembly comprises a plurality of mounting plates arranged on the outer wall of the sub-pipe and a connecting plate arranged on one end of the mounting plates relative to the CO gas sensor. One end of the connecting plate is fixedly provided with a clamping plate. A stabilizing assembly for stabilizing the mounting plates is arranged between the mounting plates and the sub-pipe. A buffer assembly for buffering the clamping plate is arranged on the clamping plate.
[0009] Preferably, the stabilizing assembly comprises a plug plate fixedly arranged on the bottom of the mounting plate and a plurality of mounting blocks fixedly arranged on the outer wall of the sub-pipe. The top of the plug plate is inserted into the inside of the mounting block. A driving assembly for driving the connecting plate to adjust is arranged between the mounting plate and the connecting plate.
[0010] Preferably, the driving assembly comprises a threaded rod rotatably arranged on the mounting plate corresponding to one end of the CO gas sensor and two limiting rods fixedly arranged on one end of the mounting plate. A threaded hole and a limiting hole are arranged in the inside of the connecting plate. The threaded rod is arranged in the inside of the threaded hole. The two limiting rods are slidably arranged in the inside of the limiting hole. The threaded rod is arranged between the two limiting rods. One end of a handle is arranged on one end of the mounting plate. The handle penetrates the mounting plate and is connected with the threaded rod.
[0011] Preferably, the sealing assembly comprises a blocking cover arranged on the top of the sub-pipe. The CO gas sensor is arranged on the top of the blocking cover.
[0012] Preferably, the test assembly comprises the CO gas sensor arranged on the top of the blocking cover and a stabilizing block fixedly arranged on the top of the blocking cover. A through hole is arranged on the blocking cover and the stabilizing block. A CO gas sensing probe rod is arranged on the bottom of the CO gas sensor. The CO gas sensing probe rod penetrates the through hole and extends into the inside of the sampling pipe.
[0013] Preferably, the buffer assembly comprises a contact soft pad arranged on one end of the clamping plate and a rubber soft pad fixedly arranged on one end of a plurality of contact soft pads. The rubber soft pads are in contact with the CO gas sensor. A reset assembly for buffering the contact soft pad is arranged in the inside of the contact soft pad.
[0014] Preferably, the reset assembly comprises a plurality of accommodating grooves opened in the clamping plate and a reset spring fixedly installed in the plurality of accommodating grooves, one end of the reset spring is fixedly installed with a fixed plate, the fixed plate is fixedly connected with the contact soft pad, and the fixed plate is located in the accommodating groove.
[0015] Compared with the prior art, the utility model has the advantages that:
[0016] The clamping and stabilizing assembly is provided, which can effectively reduce the influence of vibration generated during operation of the coal grinding system on the sensor, ensure the stability and measurement accuracy of the sensor, avoid displacement, ensure that the sensor is not easily displaced during long-term use, maintain its original installation position, facilitate installation and disassembly of the sensor, is more convenient than other fixing methods, facilitates quick installation and replacement of the sensor by technical personnel, can reduce maintenance frequency, reduce maintenance and replacement costs of equipment, can ensure accurate alignment of the sensor to the monitoring point, thereby improving the accuracy of parameter measurement, helping to obtain stable signal output, reducing data fluctuation caused by position changes, and at the same time clamping the sensor, appropriately buffering, avoiding excessive clamping force to damage the sensor, and thereby prolonging the service life of the sensor. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a structural schematic view of the whole utility model;
[0018] Figure 2 It is a structural schematic view when the utility model is disassembled;
[0019] Figure 3 It is a structural schematic view of the utility model Figure 2 It is an enlarged view of A in the utility model;
[0020] Figure 4 It is a structural schematic view of the test assembly of the utility model;
[0021] Figure 5 It is a structural schematic view of the clamping and stabilizing assembly of the utility model;
[0022] Figure 6 It is a structural schematic view of the buffer assembly of the utility model.
[0023] Wherein: 1, sampling pipe; 2, coal powder pipeline body; 3, auxiliary pipe; 4, clamping and stabilizing assembly; 5, CO gas sensor; 6, buffer assembly; 7, CO gas sensing probe; 8, stabilizing block; 9, plugging cover;
[0024] 41, mounting plate; 42, connecting plate; 43, clamping plate; 44, mounting block; 45, threaded rod; 46, limiting rod;
[0025] 61, contact pad; 62, rubber pad; 63, fixing plate; 64, return spring. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0027] Please refer to Figure 1 and Figure 2 A coal pulverized coal pipeline monitoring device, comprising: a sampling pipe 1, both ends of the sampling pipe 1 are provided with a pulverized coal pipeline body 2, the top of the sampling pipe 1 is provided with a branch pipe 3, the top of the branch pipe 3 is provided with a CO gas sensor 5, the bottom of the CO gas sensor 5 is provided with a test assembly for testing the pulverized coal, and the top of the branch pipe 3 is provided with a sealing assembly for sealing the branch pipe 3.
[0028] Please refer to Figure 4 and Figure 5 A clamping and stabilizing assembly 4 is arranged on the outer wall of the branch pipe 3 and is used for stably clamping the CO gas sensor 5, the clamping and stabilizing assembly 4 comprises a plurality of mounting plates 41 arranged on the outer wall of the branch pipe 3 and a connecting plate 42 arranged on one end of the mounting plate 41 relative to the CO gas sensor 5, one end of the connecting plate 42 is fixedly provided with a clamping plate 43, a stabilizing assembly is arranged between the mounting plate 41 and the branch pipe 3 and is used for stabilizing the mounting plate 41, a buffer assembly 6 is arranged on the clamping plate 43 and is used for buffering the clamping of the clamping plate 43, the stabilizing assembly comprises a plug-in plate fixedly arranged on the bottom of the mounting plate 41 and a plurality of mounting blocks 44 fixedly arranged on the outer wall of the branch pipe 3, the top of the plug-in plate is inserted into the inside of the mounting block 44, and a driving assembly is arranged between the mounting plate 41 and the connecting plate 42 and is used for driving the connecting plate 42 to adjust.
[0029] The CO gas sensor 5 is placed on the top of the sealing cover 9, and then the worker holds the rotating handle and rotates, so that the threaded rod 45 rotates, and the clamping plate 43 moves towards the CO gas sensor 5 with the rotation of the threaded rod 45, until the clamping plate 43 is attached to the four sides of the CO gas sensor 5, to achieve the positioning of the clamping plate 43 to the CO gas sensor 5, which can avoid the shaking of the CO gas sensor 5 during use, thereby improving the monitoring accuracy of the CO gas sensor 5 to the CO gas inside the sampling pipe 1 and the coal powder pipeline body 2. Then the worker reversely rotates the rotating handle, that is, the clamping plate 43 is moved away from one side of the CO gas sensor 5, so as to complete the replacement and disassembly of the CO gas sensor 5. At the same time, by pulling out the plug from the mounting block 44, the mounting plate 41 can be disassembled, so as to replace the mounting plate 41, thereby prolonging the service life of the mounting plate 41.
[0030] Further, as shown in Figure 4 and Figure 5 , the driving assembly includes a threaded rod 45 rotatably installed on the mounting plate 41 corresponding to one end of the CO gas sensor 5, and two limiting rods 46 fixedly installed on one end of the mounting plate 41. The inside of the connecting plate 42 is provided with a threaded hole and a limiting hole, the threaded rod 45 is inside the threaded hole, and the two limiting rods 46 are slidingly installed inside the limiting hole, and the threaded rod 45 is between the two limiting rods 46. One end of the mounting plate 41 is provided with a rotating handle, one end of the rotating handle penetrates through the mounting plate 41 and is connected with the threaded rod 45. Based on this, the rotation of the threaded rod 45 is driven by the rotating handle, which can realize the movement of the clamping plate 43, so that the clamping plate 43 clamps the CO gas sensor 5 stably. At the same time, the connecting plate 42 and the clamping plate 43 move, and the limiting of the limiting rod 46 can be more stable, avoiding the rotation of the connecting plate 42 and the clamping plate 43 with the rotation of the threaded rod 45, facilitating the quick positioning and clamping of the clamping plate 43 to the CO gas sensor 5.
[0031] Further, as shown in Figure 1 - Figure 3 , the sealing assembly includes a sealing cover 9 installed on the top of the auxiliary pipe 3, and the CO gas sensor 5 is on the top of the sealing cover 9. Based on this, the top of the auxiliary pipe 3 can be quickly sealed and installed by the sealing cover 9.
[0032] Further, as shown in Figure 4As shown, the test assembly includes a CO gas sensor 5 mounted on the top of the blocking cover 9 and a stabilizing block 8 fixedly mounted on the top of the blocking cover 9, the stabilizing block 8 and the blocking cover 9 are both provided with a through hole, the bottom of the CO gas sensor 5 is provided with a CO gas sensing probe 7, the CO gas sensing probe 7 penetrates through the through hole and extends to the inside of the sampling pipe 1; based on this, the CO content inside the sampling pipe 1 and the pulverized coal pipeline body 2 can be quickly monitored by the CO gas sensing probe 7 and transmitted to the CO gas sensor 5 to complete the monitoring of the CO gas.
[0033] In addition, please refer to Figure 6 The buffer assembly 6 includes a contact soft pad 61 mounted on one end of the clamping plate 43 and a rubber soft pad 62 fixedly mounted on one end of the plurality of contact soft pads 61, the plurality of rubber soft pads 62 are in contact with the CO gas sensor 5, the inside of the contact soft pad 61 is provided with a reset assembly for buffering the contact soft pad 61, the reset assembly includes a plurality of accommodating grooves opened in the inside of the clamping plate 43 and a reset spring 64 fixedly mounted in the plurality of accommodating grooves, one end of the reset spring 64 is fixedly mounted with a fixed plate 63, the fixed plate 63 is fixedly connected with the contact soft pad 61, and the fixed plate 63 is inside the accommodating groove; based on this, when the clamping plate 43 clamps the CO gas sensor 5, first, the rubber soft pad 62 and the contact soft pad 61 are in contact with the CO gas sensor 5, for this, the clamping plate 43 continues to move while the rubber soft pad 62 extrudes the fixed plate 63 and the reset spring 64 inward, so that the reset spring 64 is extruded into the inside of the accommodating groove, thereby realizing appropriate buffering treatment, which can prevent the clamping force of the clamping plate 43 from being too large to cause damage to the CO gas sensor 5, and when the clamping plate 43 cancels the clamping of the CO gas sensor 5, the contact soft pad 61 can be reset by the resilience of the reset spring 64, so as to facilitate the next use of the clamping plate 43 and the contact soft pad 61.
[0034] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and modifications can be made to the embodiments without departing from the principles and spirits thereof, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A coal pulverizer duct monitoring device, characterized by, The utility model relates to a coal dust sampling device, which comprises a sampling pipe (1) with a coal dust pipe body (2) installed at both ends of the sampling pipe (1), a sub-pipe (3) installed at the top of the sampling pipe (1), a CO gas sensor (5) installed at the top of the sub-pipe (3), a test assembly arranged at the bottom of the CO gas sensor (5) for testing coal dust, and a sealing assembly arranged at the top of the sub-pipe (3) for sealing the sub-pipe (3). The utility model discloses a clamping and stabilizing assembly (4) arranged on the outer wall of the sub-pipe (3) and used for clamping and stabilizing the CO gas sensor (5), wherein the clamping and stabilizing assembly (4) comprises a plurality of mounting plates (41) arranged on the outer wall of the sub-pipe (3) and a connecting plate (42) arranged on one end of the mounting plates (41) relative to the CO gas sensor (5), one end of the connecting plate (42) is fixedly provided with a clamping plate (43), a stabilizing assembly is arranged between the mounting plates (41) and the sub-pipe (3) for stabilizing the mounting plates (41), and a buffer assembly (6) is arranged on the clamping plate (43) for buffering the clamping plate (43). The stabilizing assembly comprises a plug plate fixedly arranged at the bottom of the mounting plate (41) and a plurality of mounting blocks (44) fixedly arranged on the outer wall of the sub-pipe (3), the top of the plug plate is inserted into the mounting blocks (44), and a driving assembly is arranged between the mounting plates (41) and the connecting plate (42) for driving the connecting plate (42) to adjust.
2. The coal pulverizing pipeline monitoring device according to claim 1, characterized in that: The driving assembly comprises a threaded rod (45) rotatably arranged on the mounting plate (41) relative to one end of the CO gas sensor (5) and two limiting rods (46) fixedly arranged on one end of the mounting plate (41), the connecting plate (42) is provided with a threaded hole and a limiting hole in the inside thereof, the threaded rod (45) is arranged in the threaded hole, the two limiting rods (46) are slidably arranged in the limiting hole, the threaded rod (45) is arranged between the two limiting rods (46), one end of a handle is arranged on one end of the mounting plate (41), and the handle is connected with the threaded rod (45) and penetrates through the mounting plate (41).
3. The coal pulverizing pipeline monitoring device according to claim 2, characterized in that: The sealing assembly comprises a blocking cover (9) arranged on the top of the sub-pipe (3), and the CO gas sensor (5) is arranged on the top of the blocking cover (9).
4. The coal pulverizing pipeline monitoring device of claim 1, wherein: The test assembly comprises the CO gas sensor (5) arranged on the top of the blocking cover (9) and a stabilizing block (8) fixedly arranged on the top of the blocking cover (9), the blocking cover (9) and the stabilizing block (8) are provided with through holes, a CO gas sensing probe (7) is arranged on the bottom of the CO gas sensor (5), and the CO gas sensing probe (7) penetrates through the through holes and extends into the inside of the sampling pipe (1).
5. The coal pulverizing pipeline monitoring device of claim 1, wherein: 6. The coal pulverizing pipeline monitoring device of claim 1, wherein: The buffer assembly (6) comprises a contact soft pad (61) mounted at one end of the clamping plate (43) and a rubber soft pad (62) fixedly mounted at one end of the plurality of contact soft pads (61), and the plurality of rubber soft pads (62) are in contact with the CO gas sensor (5), and the inside of the contact soft pad (61) is provided with a reset assembly for buffering the contact soft pad (61).
7. A coal pulverizer duct monitoring device according to claim 6, wherein: The reset assembly comprises a plurality of accommodating grooves opened in the inside of the clamping plate (43) and a reset spring (64) fixedly mounted in the plurality of accommodating grooves, one end of the reset spring (64) is fixedly mounted with a fixed plate (63), the fixed plate (63) is fixedly connected with the contact soft pad (61), and the fixed plate (63) is in the inside of the accommodating groove.
Citation Information
Patent Citations
Coal mill pulverized coal pipeline monitoring device
CN217689190U