Heat insulation type reflection cup

By introducing an inner heat insulation layer, a vacuum layer, and an outer heat insulation layer structure into the reflector, and combining them with heat sinks and connecting sleeves to form a heat dissipation channel, the problem of heat accumulation in traditional reflectors is solved, achieving good heat insulation and heat dissipation performance, extending service life, and reducing the thermal impact on lamp components.

CN224050205UActive Publication Date: 2026-03-27DONGGUAN KAIJING PRECISION TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-27
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

Traditional reflectors accumulate heat during prolonged operation, affecting performance and lifespan, and may also have adverse effects on lighting components and the environment, especially in high-temperature environments.

Method used

A heat-insulating reflector cup was designed, which adopts an inner heat insulation layer, a vacuum layer and an outer heat insulation layer structure. The inner heat insulation layer is made of ceramic fiber, the vacuum layer has almost no heat conduction medium, and the outer heat insulation layer is a polyimide film. Combined with heat sink and connecting sleeve, a heat dissipation channel is formed to ensure effective heat dissipation.

Benefits of technology

It effectively prevents heat from being transferred to the inside of the reflector cup, preventing deformation and performance degradation, maintaining stable operation of the lamp, reducing the thermal impact on surrounding components, and extending service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a heat insulation type reflection cup, and belongs to the technical field of reflection cups. Comprising a reflection cup and a connector, the reflection cup comprises a cup body, the cup body is sequentially provided with an inner heat insulation layer, an outer heat insulation layer, a plurality of cooling fins and a connecting sleeve from inside to outside, the heat insulation layer is connected with the outer heat insulation layer, a vacuum layer is arranged between the heat insulation layer and the outer heat insulation layer, the cooling fins are evenly distributed on the outer wall of the outer heat insulation layer, and the connecting sleeve is arranged on the outer side of the outer heat insulation layer in a sleeving mode. The reflection cup is arranged on a lamp holder of the lamp through the connector. According to the heat insulation type reflection cup, heat can be prevented from being directly transmitted to the reflection cup body, the temperature of the reflection cup is reduced, the risks of reflection cup deformation and performance reduction caused by high temperature are reduced, and the service life of the reflection cup is prolonged.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of light cup, concretely is a heat insulation type light cup. BACKGROUND

[0002] In the existing lamp, the light cup plays an important role in reflecting and focusing the light emitted by the light source. However, the traditional light cup usually only focuses on the light reflection performance, and ignores the heat insulation performance. When the lamp works for a long time, a large amount of heat generated by the light source will be transferred to the light cup, which will not only affect the performance and service life of the light cup, but also may cause adverse effects on the surrounding lamp parts and use environment. For example, high temperature may cause the light cup to deform, which will reduce its light reflection performance, and at the same time, it may cause the shell of the lamp to have too high temperature due to heat transfer, which will affect the user's experience, and even cause safety hazards, especially in some high temperature environment or long time continuous lighting application scene, these problems are more prominent. Therefore, a light cup with good light reflection performance and heat insulation function is needed. SUMMARY

[0003] The utility model aims at providing a heat insulation type light cup to solve the problems in the above background.

[0004] In view of the above problems, the technical scheme provided by the utility model is:

[0005] A heat insulation type light cup, comprising a light cup and a connecting head, the light cup comprises a cup body, the cup body is sequentially provided with an inner heat insulation layer, an outer heat insulation layer, a plurality of heat dissipation fins and a connecting sleeve from inside to outside, the heat insulation layer and the outer heat insulation layer are connected, and a vacuum layer is arranged between the heat insulation layer and the outer heat insulation layer, the plurality of heat dissipation fins are uniformly distributed on the outer wall of the outer heat insulation layer, the connecting sleeve is sleeved on the outer side of the outer heat insulation layer and connected with the plurality of heat dissipation fins, the number and distribution of the heat dissipation fins are designed according to the size of the light cup and the power of the lamp, for example, for high-power lamps, more heat dissipation fins can be arranged, and the distribution is more dense, so as to improve the heat dissipation efficiency, and the connecting head is arranged on the lamp holder of the lamp.

[0006] Further, the inner heat insulation layer is made of ceramic fiber, which can effectively prevent heat transfer from the light source to the light cup.

[0007] Further, the outer heat insulation layer is a polyimide film, which prevents heat from being emitted to other parts of the lamp or the external environment.

[0008] Further, the connecting sleeve is made of metal material.

[0009] Further, the air slots are connected with each other, the width of the air slots is 5-10 mm, and the outer side of the connecting sleeve is provided with the air inlet hole and the air outlet hole, the air inlet hole, the air outlet hole and the air slots are communicated, the air inlet hole, the air outlet hole and the air slots form the heat dissipation channel between the heat dissipation fins, and air can flow freely between the heat dissipation fins, natural convection is formed, and heat is taken away.

[0010] Further, the inner heat insulation layer, the outer heat insulation layer and the connecting sleeve are arc-shaped, and the plurality of heat dissipation fins are arc-shaped strips and completely adhere to the outer heat insulation layer and the connecting sleeve, so that the heat dissipation area is increased, and enough heat can be transferred to the connecting sleeve.

[0011] Further, the side wall of the heat insulation layer is provided with a plurality of protrusions, the surface of the protrusions is made of a high-reflectivity material, such as vacuum silver plating or aluminum plating film, and the shape of the protrusions is oval, so as to meet the requirements of different lamps on light reflection and focusing.

[0012] Further, the top end of the cup body is provided with an opening, the connecting head comprises a fixing sleeve in communication with the opening, and the inner wall of the fixing sleeve is provided with threads for mounting the cup body to the lamp holder of the lamp, and the size and structure of the connecting head are designed according to the specifications of the lamp holder of different lamps, so as to ensure the firmness and universality of the mounting.

[0013] Compared with the prior art, the utility model has the advantages that:

[0014] I. The inner heat insulation layer, the vacuum layer and the outer heat insulation layer are arranged from the inside to the outside of the light reflecting cup cup body. The inner heat insulation layer is made of ceramic fiber, effectively blocks the heat transfer from the light source to the light reflecting cup, the vacuum layer almost does not have heat conduction medium, greatly reduces the heat transfer efficiency, and the polyimide film of the outer heat insulation layer prevents heat from being emitted to other parts of the lamp or the external environment, reduces the influence of heat on the light reflecting cup and the surrounding parts in all directions, reduces the risk of deformation and performance decline of the light reflecting cup due to high temperature, and prolongs the service life of the light reflecting cup.

[0015] II. The outer wall of the outer heat insulation layer is uniformly provided with heat dissipation fins, the number and distribution of the heat dissipation fins are designed according to the size of the light reflecting cup and the power of the lamp, and more and denser heat dissipation fins are arranged on the high-power lamp. The air slots between the heat dissipation fins are connected with each other, the connecting sleeve is provided with the air inlet hole and the air outlet hole and is communicated with the air slots, and the heat dissipation channel is formed. Air naturally convection in the heat dissipation channel, takes away heat, ensures that the heat of the light reflecting cup is dissipated in time, and maintains a good working state. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 The utility model discloses a three-dimensional structure schematic diagram of heat insulation type light reflecting cup for the embodiment of the utility model;

[0017] Figure 2 The utility model discloses a three-dimensional structure schematic diagram of heat insulation type light reflecting cup for the embodiment of the utility model;

[0018] Figure 3 The cross section structure schematic diagram of the heat insulation type reflector cup is disclosed for the embodiments of the utility model.

[0019] In the drawing: 100, reflector cup;1001, cup body;100101, inner heat insulation layer;100102, vacuum layer;100103, outer heat insulation layer;100104, heat dissipation fin;100105, connecting sleeve;1002, protruding block;200, connecting head;2001, fixing sleeve;2002, screw thread. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by the ordinary skilled in the art without creative labor fall within the protection scope of the utility model.

[0021] Please refer to Figure 1 - Figure 3 The utility model provides a technical scheme: a heat insulation type reflector cup, comprising: product parameters and material selection:

[0022] The heat insulation type reflector cup 100 is specially designed for a certain type of lamp, and the cup body 1001 has a diameter of 80mm and a depth of 60mm. The cup body 1001 is sequentially provided with multiple layers from inside to outside.

[0023] The inner heat insulation layer 100101 is made of ceramic fiber material and has a thickness of 3mm. By virtue of the low thermal conductivity of ceramic fiber, the heat from the light source can be effectively blocked from entering, and the internal structure and optical performance of the reflector cup 100 are protected.

[0024] The vacuum layer 100102 between the inner heat insulation layer 100101 and the outer heat insulation layer 100103 is extracted into vacuum through a special process, and the thickness is accurately controlled at 5mm, which maximally reduces heat conduction and further reduces heat transfer. The outer heat insulation layer 100103 is made of polyimide film and has a thickness of 0.5mm, which can effectively prevent heat from being emitted to other components of the lamp, and avoid damaging the surrounding components.

[0025] The connecting sleeve 100105 is made of aluminum alloy and has a thickness of 2mm, which not only has good thermal conductivity, but also can ensure the overall structural strength.

[0026] The heat dissipation fins 100104 are designed as arc-shaped strips, and the number is 20, which are completely attached to the outer heat insulation layer 100103 and the connecting sleeve 100105. The air gap width between the heat dissipation fins 100104 is 7mm, which ensures smooth air flow and is beneficial to heat dissipation.

[0027] The fixing sleeve 2001 of the connecting head 200 is tightly matched with the top opening of the cup body 1001, and the inner wall of the fixing sleeve 2001 is provided with threads 2002, which are matched with the lamp holder to ensure that the reflector cup 100 is installed firmly. The inner heat insulation layer 100101 is provided with a protrusion 1002 on the side wall, and the surface is coated with an aluminum film, which can reflect and focus light, improving the lighting effect of the lamp.

[0028] Installation process:

[0029] During installation, the reflector cup 100 is aligned with the lamp holder, and the fixing sleeve 2001 of the connecting head 200 is aligned with the corresponding installation part on the lamp holder. By rotating the reflector cup 100, the threads 2002 on the inner wall of the fixing sleeve 2001 are screwed with the threads on the lamp holder, until the reflector cup 100 is installed stably. This installation process is simple and convenient, without the need for additional tools, and can ensure that the reflector cup 100 will not loosen.

[0030] Working process:

[0031] When the lamp is working, the light source emits strong light and generates a large amount of heat. The ceramic fiber of the inner heat insulation layer 100101 plays a role, effectively preventing heat from being transmitted to the inside of the reflector cup 100, reducing the influence of heat on the internal structure and optical performance of the reflector cup 100. Part of the heat passing through the inner heat insulation layer 100101 is further blocked when passing through the vacuum layer 100102, as there is almost no heat conduction medium in the vacuum environment.

[0032] The polyimide film of the outer heat insulation layer 100103 prevents heat from being emitted to other parts of the lamp, avoiding damage to the surrounding parts. The heat dissipation fins 100104 absorb the heat of the outer heat insulation layer 100103 and dissipate it. Air enters the air gap between the heat dissipation fins 100104 from the air inlet hole on the outside of the connecting sleeve 100105, absorbs the heat of the heat dissipation fins 100104 when flowing in the air gap, and then is discharged from the air outlet hole, forming natural convection and carrying away a large amount of heat.

[0033] The protrusion 1002 installed on the side wall of the inner heat insulation layer 100101 is coated with an aluminum film on the surface, which can reflect and focus light, improving the lighting effect of the lamp. During long-term use of the lamp, the heat-insulated reflector cup 100 always maintains good heat insulation and heat dissipation performance, ensuring stable operation of the lamp, and preventing the reflector cup 100 from deforming or performance degradation due to heat problems.

Claims

1. A heat shielded light reflector cup characterized by, The application relates to a light-reflecting cup (100) and a connecting head (200), wherein the light-reflecting cup (100) comprises a cup body (1001), the cup body (1001) is sequentially provided with an inner heat insulation layer (100101), an outer heat insulation layer (100103), a plurality of heat dissipation fins (100104) and a connecting sleeve (100105) from inside to outside, the inner heat insulation layer (100101) is connected with the outer heat insulation layer (100103), a vacuum layer (100102) is arranged between the inner heat insulation layer (100101) and the outer heat insulation layer (100103), the plurality of heat dissipation fins (100104) are uniformly distributed on the outer wall of the outer heat insulation layer (100103), the connecting sleeve (100105) is sleeved on the outer side of the outer heat insulation layer (100103) and is connected with the plurality of heat dissipation fins (100104), and the connecting head (200) is used for mounting the light-reflecting cup (100) on a lamp holder of a lamp.

2. A heat shielded reflector cup according to claim 1, wherein, The inner heat insulation layer (100101) is made of ceramic fiber.

3. The heat shielded reflector cup of claim 1, wherein, The outer heat insulation layer (100103) is a polyimide film.

4. The heat shielded reflector cup of claim 1 wherein, The connecting sleeve (100105) is made of metal material.

5. The heat shielded reflector cup of claim 1 wherein, The plurality of heat dissipation fins (100104) are provided with air grooves which are connected with each other, the air groove width is 5-10 mm, the outer side of the connecting sleeve (100105) is provided with air inlet holes and air outlet holes, and the air inlet holes, the air outlet holes and the air grooves are communicated.

6. A heat shielded reflector cup according to claim 1 wherein, The inner heat insulation layer (100101), the outer heat insulation layer (100103) and the connecting sleeve (100105) are all arc-shaped, and the plurality of heat dissipation fins (100104) are arc-shaped strips and are completely attached to the outer heat insulation layer (100103) and the connecting sleeve (100105).

7. The heat shielded reflector cup of claim 1 wherein, The side wall of the inner heat insulation layer (100101) is provided with a plurality of protrusions (1002).

8. The heat shielded reflector cup of claim 1, wherein, The top end of the cup body (1001) is provided with an opening, the connecting head (200) comprises a fixing sleeve (2001) which is communicated with the opening, and the inner wall of the fixing sleeve (2001) is provided with threads (2002).