Non-plush drying device with constant-temperature regulation and control function
By introducing constant temperature control technology and optimizing the process in the lint-free drying device, the problems of inaccurate temperature control and uneven drying effect have been solved, achieving efficient, energy-saving and environmentally friendly lint-free drying effect, and improving the quality and production efficiency of lint-free products.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-18
- Publication Date
- 2026-03-27
AI Technical Summary
Traditional lint drying equipment suffers from problems such as inaccurate temperature control, uneven drying effect, high energy consumption, low efficiency, failure to meet environmental protection requirements, and complex operation, which affect the quality, safety, and production efficiency of lint.
The lint-free drying device with constant temperature control function, through advanced temperature control technology and optimized drying process, combined with multiple sets of heating wires and circulating airflow, ensures stable and uniform heating, reduces energy consumption and improves drying efficiency.
It achieves stable and uniform heating during the lint-free drying process, improves drying quality and efficiency, reduces energy consumption, simplifies operation procedures, enhances equipment safety and reliability, and meets environmental protection standards.
Smart Images
Figure CN224050968U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to textile raw material pretreatment equipment related technical field especially, it is a kind of dry device without plush with constant temperature regulation function. BACKGROUND
[0002] As a precious raw material in textile industry, the quality of no-pile directly determines the performance and appearance of the final product. In the production and processing of no-pile, the drying link plays a crucial role. Due to the limitation of technology level, the traditional no-pile drying device often has the problems of inaccurate temperature control and uneven drying effect. These problems not only cause the no-pile to appear caking and discoloration during drying, which seriously affects its inherent quality and external aesthetic degree, but also reduces the market competitiveness of no-pile. Specifically, the inaccuracy of temperature control may cause the no-pile to be overheated or insufficient in local during drying, which may cause fiber damage, strength reduction and other quality problems. At the same time, the unevenness of drying effect also makes part of the no-pile unable to be fully dried, and the residual moisture not only affects the subsequent processing of no-pile, but also easily breeds bacteria, which reduces its storage and use safety. Therefore, it is particularly urgent and necessary to develop a no-pile drying device with constant temperature regulation function. This device can realize accurate regulation of drying temperature through advanced temperature control technology, ensure the temperature stability and uniform heating of no-pile during drying. At the same time, the optimized drying process and energy-saving measures can improve the drying efficiency, reduce energy consumption and emission, and provide strong support for the production and application of no-pile. Such device not only can improve the quality and value of no-pile, but also can reduce the production cost and improve the market competitiveness of enterprises, which meets the policy requirements of energy saving and environmental protection of the state, so a no-pile drying device with constant temperature regulation function is particularly needed.
[0003] However, the existing no-pile drying device has the problems of inaccurate temperature control, uneven drying effect, high energy consumption and low efficiency, and the like during use. The inaccurate temperature control of traditional no-pile drying device causes the no-pile to be overheated or insufficient in local during drying, which affects its quality and performance. At the same time, the uneven drying effect of traditional no-pile drying device makes part of the no-pile unable to be fully dried, which affects the subsequent processing and storage safety. In addition, the traditional no-pile drying device often has the problems of high energy consumption and low efficiency. The traditional drying device lacks effective energy-saving measures, which leads to energy waste and low production efficiency. The environmental protection requirements of traditional no-pile drying device are not up to standard. The low-efficiency drying process may be accompanied by high emission, which does not meet the environmental protection standards of modern textile industry. The operation of traditional no-pile drying device is complex, and the maintenance cost is high, which affects the drying efficiency of no-pile. SUMMARY
[0004] The utility model discloses a constant temperature control function's no plush drying device is provided to solve the no plush drying device of existing in the background art in the use process, because traditional no plush drying device temperature control is not accurate, lead to no plush in the drying process and appear local overheating or deficiency, influence its quality and performance, and the drying effect of traditional no plush drying device is uneven, and part no plush has not obtained sufficient drying, and residual moisture influences the safety of subsequent processing and storage, in addition, traditional no plush drying device often has high energy consumption and low efficiency problem, and traditional drying device lacks effective energy -conserving measure, leads to energy waste and low production efficiency, and the environmental protection requirement of traditional no plush drying device does not reach the standard, and the drying process of low efficiency can be accompanied by high emission, does not meet the environmental protection standard of modern textile industry, and the operation of traditional no plush drying device is complicated, and the maintenance cost is high, and the no plush drying efficiency condition of influence occurs the problem.
[0005] In order to realize the above-mentioned purpose, the utility model provides the following technical scheme: a constant temperature control function's no plush drying device, including body, one side of the body is fixedly connected with observation window, one side of the body is provided with preheating conveying mechanism, and the other side of the body is provided with drying dust removal mechanism.
[0006] The preheating conveying mechanism includes a fixed frame, a connecting shaft, a feeding port, a vibrating machine, an air cylinder, a transmission shaft, a sliding groove, a drive motor, a transmission roller, a mesh belt and a first electric heating wire, one side of the body is fixedly connected with the fixed frame, both sides of the fixed frame are bearing connected with the connecting shaft, one end of the connecting shaft is fixedly connected with the feeding port for controlling the feeding speed, one side of the surface of the feeding port is fixedly connected with the vibrating machine, one side of the fixed frame is fixedly connected with the air cylinder for adjusting the feeding angle, the output end of the air cylinder is fixedly connected with the transmission shaft, the other side of the surface of the feeding port is provided with the sliding groove, one side of the body is fixedly connected with the drive motor, the output end of the drive motor is fixedly connected with the transmission roller, one side of the surface of the transmission roller is meshedly connected with the mesh belt for conveying materials, both sides of the surface of the inner wall of the body are fixedly connected with the first electric heating wire for preheating materials.
[0007] Preferably, the transmission shaft is slidingly connected with the sliding groove, and the transmission roller is bearing connected with the body.
[0008] Preferably, the first electric heating wire is provided as five groups, and the material of the body is a double-layer color steel plate sandwiching a rock wool thermal insulation layer.
[0009] Preferably, the material of the mesh belt is stainless steel, and the material of the observation window is tempered glass.
[0010] Preferably, the material of the fixed frame is carbon steel.
[0011] Preferably, the dry dust removal mechanism comprises an air inlet channel, a fan, a second electric heating wire, a temperature sensor, an air outlet channel and a bag filter, one end of the machine body is fixedly connected with the air inlet channel, one side of the inner wall surface of the air inlet channel is fixedly connected with the fan, the other side of the inner wall surface of the air inlet channel is fixedly connected with the second electric heating wire for heating air, the inner wall surface of the machine body is fixedly connected with the temperature sensor for detecting temperature, the other end of the machine body is fixedly connected with the air outlet channel, one end of the air outlet channel is fixedly connected with the bag filter for filtering waste gas.
[0012] Preferably, the material of the air inlet channel is galvanized steel.
[0013] Compared with the prior art, the non-plush drying device with constant temperature regulation function has the advantages that: through advanced temperature control technology and optimized drying process, the device can ensure temperature stability and uniform heating of non-plush during the drying process, improve drying quality and efficiency, simplify operation process, improve safety and reliability of the equipment, adopt energy-saving measures to reduce energy consumption, realize green and environmentally-friendly production, and greatly improve the efficiency of non-plush drying. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a side view appearance structure schematic view of the utility model;
[0015] Figure 2 It is a part of the utility model preheating conveying mechanism and the machine body mutual cooperation structure schematic view;
[0016] Figure 3 It is a part of the utility model preheating conveying mechanism and the machine body mutual cooperation structure schematic view; Figure 2 It is an enlarged structure schematic view of A in the utility model;
[0017] Figure 4 It is an enlarged structure schematic view of B in the utility model; Figure 2 It is an enlarged structure schematic view of B in the utility model;
[0018] Figure 5 It is an enlarged structure schematic view of C in the utility model; Figure 2 It is an enlarged structure schematic view of C in the utility model;
[0019] Figure 6 It is a part of the utility model dry dust removal mechanism and the machine body mutual cooperation structure schematic view.
[0020] In the figure: 1, fuselage; 2, observation window; 3, preheating conveying mechanism; 301, fixed frame; 302, connecting shaft; 303, feeding port; 304, vibrating machine; 305, air cylinder; 306, transmission shaft; 307, sliding groove; 308, driving motor; 309, transmission roller; 310, mesh belt; 311, first electric heating wire; 4, drying and dust removal mechanism; 401, air inlet; 402, fan; 403, second electric heating wire; 404, temperature sensor; 405, air outlet; 406, bag dust collector. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0022] Please refer to Figures 1-6 The present application provides a technical solution: a non-plush drying device with constant temperature regulation function, comprising a fuselage 1, one side of the fuselage 1 is fixedly connected with an observation window 2, one side of the fuselage 1 is provided with a preheating conveying mechanism 3, and the other side of the fuselage 1 is provided with a drying and dust removal mechanism 4.
[0023] The preheating conveying mechanism 3 comprises a fixed frame 301, a connecting shaft 302, a feeding port 303, a vibrating machine 304, a pneumatic cylinder 305, a transmission shaft 306, a sliding groove 307, a driving motor 308, a transmission roller 309, a mesh belt 310 and first electric heating wires 311, one side of the machine body 1 is fixedly connected with the fixed frame 301, both sides of the fixed frame 301 are bearing-connected with the connecting shaft 302, one end of the connecting shaft 302 is fixedly connected with the feeding port 303 for controlling the feeding speed, one side of the surface of the feeding port 303 is fixedly connected with the vibrating machine 304, one side of the fixed frame 301 is fixedly connected with the pneumatic cylinder 305 for adjusting the feeding angle, the output end of the pneumatic cylinder 305 is fixedly connected with the transmission shaft 306, the other side of the surface of the feeding port 303 is provided with the sliding groove 307, one side of the machine body 1 is fixedly connected with the driving motor 308, the output end of the driving motor 308 is fixedly connected with the transmission roller 309, one side of the surface of the transmission roller 309 is mesh-connected with the mesh belt 310 for conveying materials, both sides of the inner wall surface of the machine body 1 are fixedly connected with the first electric heating wires 311 for preheating materials, in the using process, the power supply of the first electric heating wires 311 is turned on, the preheating temperature is set, the transmission roller 309 drives the mesh belt 310 to run in the no-load state, the mesh belt 310 is confirmed to run without deviation through the observation window 2, the no-wool is poured into the feeding port 303, and then the vibrating machine 304 is started, the pneumatic cylinder 305 drives the transmission shaft 306 to displace, and the displacement of the transmission shaft 306 drives the feeding port 303 to rotate to a certain extent, so that the inclination angle of the feeding port 303 is changed.
[0024] Further, the transmission shaft 306 is slidingly connected with the sliding groove 307, and the transmission roller 309 is bearing-connected with the machine body 1, through the arrangement of the transmission shaft 306 and the sliding groove 307, the position of the transmission shaft 306 is adjusted, the friction is reduced, and a certain degree of displacement is allowed to adapt to different inclination angles of the feeding port 303, through the arrangement of the transmission roller 309 and the machine body 1, the transmission efficiency of the device can be improved, the wear is reduced, and the stability of transmission is ensured.
[0025] Further, the first electric heating wires 311 are arranged in five groups, the machine body 1 is made of double-layer color steel plate sandwiching rock wool insulation layer, through the arrangement of the five groups of first electric heating wires 311, the five groups of first electric heating wires 311 heat more uniformly, have greater power, and have better temperature control capacity, through the arrangement of the double-layer color steel plate sandwiching rock wool insulation layer machine body 1, the double-layer color rock wool insulation layer material can improve the heat insulation performance, reduce heat loss, and improve energy efficiency.
[0026] Further, the material of the mesh belt 310 is stainless steel, and the material of the observation window 2 is tempered glass. The stainless steel mesh belt 310 is corrosion-resistant and suitable for processing materials such as wool, and is easier to clean. The tempered glass observation window 2 provides good visibility and has certain high-temperature resistance and impact resistance, ensuring safe operation.
[0027] Further, the material of the fixed frame 301 is Q235 carbon steel. The Q235 carbon steel fixed frame 301 has high strength and low cost, and is suitable as a structural support.
[0028] Further, the drying and dust removal mechanism 4 includes an air inlet duct 401, a fan 402, a second electric heating wire 403, a temperature sensor 404, an air outlet duct 405, and a bag dust collector 406. One end of the body 1 is fixedly connected with the air inlet duct 401. One side of the inner wall surface of the air inlet duct 401 is fixedly connected with the fan 402. The other side of the inner wall surface of the air inlet duct 401 is fixedly connected with the second electric heating wire 403 for heating air. The inner wall surface of the body 1 is fixedly connected with the temperature sensor 404 for detecting temperature. The other end of the body 1 is fixedly connected with the air outlet duct 405. One end of the air outlet duct 405 is fixedly connected with the bag dust collector 406 for filtering exhaust gas. During use, the temperature sensor 404 monitors the drying chamber temperature in real time. The first electric heating wire 311 directly radiates heat to the surface of the mesh belt, rapidly raising the material temperature. The second electric heating wire 403 cooperates with the fan 402 to guide hot air to form a circulating air flow from bottom to top, forming a composite heat field with the mesh belt conveying direction, improving heating uniformity. Hot air enters the drying chamber from the bottom air duct and returns to the cyclone dust collector from the top.
[0029] Further, the material of the air inlet duct 401 is galvanized steel. The galvanized steel air inlet duct 401 has the characteristics of corrosion resistance, durability, cost-effectiveness, etc. In the device, the air inlet duct 401 will be in contact with high-temperature, humid or fiber dust-containing environments, so the corrosion resistance and strength of the material are very important.
[0030] Working principle: in the use process, through the opening of the power supply of the first electric heating wire 311, the preheating temperature is set, the transmission roller 309 drives the net belt 310 to run empty, the net belt 310 is confirmed to run without deviation through the observation window 2, the downy is poured into the feeding port 303, the vibration machine 304 is started, the air cylinder 305 can also be adjusted, the transmission shaft 306 is driven by the air cylinder 305 to displace, the displacement of the transmission shaft 306 drives the feeding port 303 to rotate to a certain extent, so as to change the inclination angle of the feeding port 303, the temperature sensor 404 monitors the drying chamber temperature in real time, the first electric heating wire 311 directly radiates heat to the surface of the net belt, rapidly improves the material temperature, the second electric heating wire 403 cooperates with the fan 402 to guide the hot air to form a circulating air flow from bottom to top, and forms a composite heat field with the net belt conveying direction, improves the heating uniformity, the hot air enters the drying chamber from the bottom air duct, and returns from the top to the cyclone dust collector, through the setting of the galvanized steel air inlet duct 401, the galvanized steel usually has the characteristics of corrosion resistance, durability, cost effectiveness and the like, in the device, the air inlet duct 401 will contact the environment with high temperature, humidity or containing fiber dust, therefore, the corrosion resistance and strength of the material are very important, greatly improve the efficiency of the downy drying.
[0031] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to the embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A lint-free drying device with constant temperature control function, comprising a body (1), characterized in that: An observation window (2) is fixedly connected to one side of the machine body (1), a preheating conveying mechanism (3) is provided on one side of the machine body (1), and a drying and dust removal mechanism (4) is provided on the other side of the machine body (1). The preheating conveying mechanism (3) includes a fixed frame (301), a connecting shaft (302), a feed port (303), a vibrator (304), a cylinder (305), a transmission shaft (306), a sliding groove (307), a drive motor (308), a transmission roller (309), a mesh belt (310), and a first heating wire (311). The fixed frame (301) is fixedly connected to one side of the machine body (1). The connecting shaft (302) is connected to both sides of the fixed frame (301) by bearings. One end of the connecting shaft (302) is fixedly connected to the feed port (303) for controlling the feeding speed. A vibrator is fixedly connected to one side of the surface of the feed port (303). The machine (304) has a cylinder (305) for adjusting the feeding angle fixedly connected to one side of the fixed frame (301), and a drive shaft (306) fixedly connected to the output end of the cylinder (305). A sliding groove (307) is provided on the other side of the surface of the feed port (303). A drive motor (308) is fixedly connected to one side of the machine body (1), and a drive roller (309) is fixedly connected to the output end of the drive motor (308). A mesh belt (310) for conveying materials is meshed on one side of the surface of the drive roller (309). A first heating wire (311) for preheating materials is fixedly connected to both sides of the inner wall surface of the machine body (1).
2. The lint-free drying device with constant temperature control function according to claim 1, characterized in that: The drive shaft (306) is slidably connected to the sliding groove (307), and the drive roller (309) is connected to the bearing of the machine body (1).
3. The lint-free drying device with constant temperature control function according to claim 1, characterized in that: The first heating wire (311) is set to five groups, and the body (1) is made of double-layer color steel plate with rock wool insulation layer.
4. The lint-free drying device with constant temperature control function according to claim 1, characterized in that: The mesh belt (310) is made of stainless steel, and the observation window (2) is made of tempered glass.
5. A lint-free drying device with constant temperature control function according to claim 1, characterized in that: The fixing bracket (301) is made of Q235 carbon steel.
6. A lint-free drying device with constant temperature control function according to claim 1, characterized in that: The drying and dust removal mechanism (4) includes an air inlet duct (401), a fan (402), a second heating wire (403), a temperature sensor (404), an exhaust duct (405), and a bag filter (406). One end of the machine body (1) is fixedly connected to the air inlet duct (401). One side of the inner wall surface of the air inlet duct (401) is fixedly connected to the fan (402). The other side of the inner wall surface of the air inlet duct (401) is fixedly connected to the second heating wire (403) for heating air. The inner wall surface of the machine body (1) is fixedly connected to the temperature sensor (404) for detecting temperature. The other end of the machine body (1) is fixedly connected to the exhaust duct (405). One end of the exhaust duct (405) is fixedly connected to the bag filter (406) for filtering exhaust gas.
7. A lint-free drying device with constant temperature control function according to claim 6, characterized in that: The air inlet duct (401) is made of galvanized steel.