Automatic ash discharge device for oxygen-enriched side-blown converter

By designing an automatic ash removal device with a scraping mechanism and a blocking plate control, the problem of inconvenient copper powder cleaning on the ash baffle plate was solved, achieving efficient copper powder recovery and long service life of the device.

CN224051079UActive Publication Date: 2026-03-27CAMEL GRP (ANHUI) RENEWABLE RESOURCES CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-11
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

In existing automatic ash removal devices for oxygen-enriched side-blown furnaces, the copper powder adhering to the ash baffle plate is difficult to clean, affecting the copper powder collection efficiency.

Method used

An automatic ash removal device is designed, which includes first and second ash scraping mechanisms. The scraper is driven by a servo telescopic rod to scrape off the copper powder adhering to the ash baffle plate, and the discharge of copper powder is controlled by a blocking plate. The device is kept clean by combining an elastic ring and a retractable protective cover.

Benefits of technology

Effectively scrapes off copper powder from the ash baffle, ensuring the baffle's performance, improving copper powder recovery efficiency, and extending the device's service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of oxygen-enriched side-blown furnaces, in particular to an automatic ash discharging device for an oxygen-enriched side-blown furnace, which comprises a dust collector shell, a dust blocking mechanism is arranged in the dust collector shell, a first ash scraping mechanism and a second ash scraping mechanism are respectively arranged on two sides of the dust blocking mechanism, and the dust blocking mechanism comprises a first ash blocking plate. A plurality of second dust blocking plates distributed in a linear array are connected to one side of the first dust blocking plate, the first dust scraping mechanism comprises a first scraping plate, two second telescopic rods are symmetrically connected to the upper portion of the first scraping plate, the second dust scraping mechanism comprises a second scraping plate, and a plurality of supporting rods distributed in a linear array are connected to the side, away from the first dust blocking plate, of the second scraping plate; according to the copper powder recovery device, copper powder adhering to the first dust blocking plate and the second dust blocking plate can be scraped off, the using effect of the first dust blocking plate and the second dust blocking plate is guaranteed, and the recovery efficiency of the copper powder is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of oxygen -enriched side -blowing furnace, specifically discloses an automatic ash removal device for oxygen -enriched side -blowing furnace. BACKGROUND

[0002] Oxygen -enriched side -blowing furnace is a kind of present smelting technology, mainly used in metallurgical process, especially in high nickel recovery and electronic waste recovery and other fields, oxygen -enriched side -blowing furnace has the characteristics such as high efficiency smelting, high automation degree and good environmental protection effect, when using, the oxygen -enriched air with higher oxygen concentration is blown into the furnace body and carries out oxidation reaction with iron, sulfur in copper melt or slag, and heat is released, realizes the self -heating blowing of persistence, after the operation such as slagging period or copper making period, generates crude copper.In the smelting process, side -blowing furnace generates a large amount of hot flue gas and runs upward, the content of copper powder in flue gas is relatively large, the settled particulate matters are mainly copper powder, have certain recovery value, therefore, usually uses automatic ash removal device to collect copper powder, to reduce the waste of resources.

[0003] The Chinese patent with the patent number CN221630427U discloses an automatic ash removal device for oxygen -enriched side -blowing furnace, including dust collector shell, dust collector shell is equipped with smoke inlet and smoke outlet, the dust collector shell is hollow square shell structure, the inside of dust collector shell forms cavity, dust collector shell lower part is equipped with hopper, the hopper lower part is equipped with discharge port, discharge port is cylindrical barrel structure, and discharge port forms unloading cavity;Symmetrical rotary valve is arranged in the unloading cavity, the rotary valve is rotatably arranged on the inner wall of discharge port, and the upper surface of rotary valve abuts against the bottom surface of hopper;Top cylinder is arranged in the unloading cavity, and the top cylinder is arranged below the rotary valve, and the top cylinder is detachably connected to the inner wall of discharge port, and the telescopic rod of top cylinder abuts against the bottom surface of rotary valve, but, in the process of using the above-mentioned device, the copper powder adhered to the dust screen and dust cloth strip is inconvenient to clean, which affects the use effect of dust screen and dust cloth strip to some extent, thereby affecting the collection efficiency of copper powder, therefore, in order to solve the above-mentioned problems, the utility model provides an automatic ash removal device for oxygen -enriched side -blowing furnace. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing an automatic ash removal device for oxygen -enriched side -blowing furnace, can scrape off the copper powder adhered to the first dust screen and the second dust screen, guarantee the use effect of the first dust screen and the second dust screen, improve the recovery efficiency of copper powder.

[0005] The utility model is realized through the following technical schemes:

[0006] The utility model provides an automatic ash discharging device for oxygen-enriched side-blown converter, including dust collector casing, the one side upper end of dust collector casing is provided with the smoke inlet, the side of dust collector casing is provided with the smoke outlet away from the smoke inlet, the lower part of dust collector casing is connected with ash bucket, the lower part of ash bucket is connected with ash pipe, the inside of ash pipe is throughly provided with the baffle, the inside of dust collector casing is provided with dust blocking mechanism, the both sides of dust blocking mechanism are provided with first ash scraping mechanism and second ash scraping mechanism respectively, dust blocking mechanism includes first dust blocking plate, one side of first dust blocking plate is connected with a plurality of linear array distribution's second dust blocking plate, first ash scraping mechanism includes first scraper, the upper symmetry of first scraper is connected with two second telescopic links, second ash scraping mechanism includes second scraper, the side of second scraper is connected with a plurality of linear array distribution's support rod away from first dust blocking plate, a plurality of support rod is connected with mounting plate away from second scraper one end, the side of mounting plate is connected with push plate, the both ends of push plate are connected with third telescopic link.

[0007] As a further arrangement of the above scheme, the lower part of the ash bucket is connected with a support, which can provide support for the ash bucket and its connected parts, the baffle is slidably connected with the ash pipe, one side of the baffle is connected with a first telescopic link, which facilitates adjusting the depth of the baffle inserted into the ash pipe during the discharge process, so as to smoothly discharge the copper powder collected in the ash bucket, the outer side of the first telescopic link is connected with the support, which facilitates the installation and maintenance of the first telescopic link.

[0008] As a further arrangement of the above scheme, the upper end of the first dust blocking plate is connected with the upper end of the dust collector casing, and one side of the end of the second dust blocking plate away from the first dust blocking plate is connected with the dust collector casing, which facilitates the installation and maintenance of the two dust blocking plates, the first scraper and the second scraper are slidably connected with the first dust blocking plate and the second dust blocking plate respectively, which can make the two scrapers scrape off the copper powder adhered to the two dust blocking plates respectively, ensuring the use effect of the two dust blocking plates.

[0009] As a further arrangement of the above scheme, the second telescopic link penetrates through the top of the dust collector casing and is detachably connected with the dust collector casing, which can reduce the occupation of the second telescopic link to the internal space of the dust collector casing, the outer side of the second telescopic link is provided with a telescopic protective cover, the two ends of the telescopic protective cover are respectively connected with the first scraper and the dust collector casing, which can keep the second telescopic link clean, avoid the copper powder adhering to the telescopic end of the second telescopic link, and prolong the service life of the second telescopic link.

[0010] As a further arrangement of the above-mentioned scheme, the support rod is arranged to penetrate into the interior of the dust collector housing and is in sliding fit with the dust collector housing, facilitating smooth sliding of the support rod in the interior of the dust collector housing, and the outer side of the support rod is connected with the elastic ring, facilitating determination of the position of the second scraper plate pushed to the side of the first dust blocking plate, and the two third telescopic rods are connected with the dust collector housing, facilitating installation and maintenance of the third telescopic rods.

[0011] As a further arrangement of the above-mentioned scheme, the side of the dust collector housing is provided with a controller, facilitating control of the operation of the related components in the device.

[0012] The three telescopic rods involved in the utility model are all servo telescopic rods.

[0013] The utility model has the following beneficial effects in the process of use:

[0014] The combination of the first scraper plate and the second telescopic rod in the first dust scraping mechanism can drive the first scraper plate to move up and down on the side of the first dust blocking plate away from the second dust blocking plate through the telescoping of the second telescopic rod, scrape off the copper powder adhered to the first dust blocking plate, and ensure the use effect of the first dust blocking plate.

[0015] The combination of the second scraper plate, the support rod and the third telescopic rod in the second dust scraping mechanism can drive the support rod and the second scraper plate to move through the telescoping of the third telescopic rod, scrape off the copper powder adhered to the second dust blocking plate, and make the scraped-off copper powder fall into the dust falling hopper from the gap between the dust collector housing and the second dust blocking plate, ensure the use effect of the second dust blocking plate, and enable the elastic ring to be in contact with the dust collector housing when the second scraper plate moves to the side of the first dust blocking plate, facilitating the user to control the telescoping rhythm of the third telescopic rod and determine the position of the second scraper plate. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the following will briefly introduce the drawings needed to be used in the embodiment description, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained according to these drawings without creative labor.

[0017] Figure 1 It is a perspective view of the utility model;

[0018] Figure 2 It is a front cutaway perspective view of the utility model;

[0019] Figure 3 It is a perspective view of the dust blocking mechanism in the utility model;

[0020] Figure 4 It is the perspective schematic view of the first dust scraping mechanism in the utility model;

[0021] Figure 5 It is the perspective schematic view of the second dust scraping mechanism in the utility model;

[0022] Figure 6 It is the perspective schematic view of the second dust scraping mechanism in the utility model;

[0023] Figure 7 It is the perspective schematic view of the second dust scraping mechanism in the utility model;

[0024] In the figure: 1, dust collector shell; 2, dust blocking mechanism; 3, first dust scraping mechanism; 4, second dust scraping mechanism; 5, controller; 11, smoke inlet; 12, smoke outlet; 13, dust hopper; 14, dust pipe; 15, blocking plate; 16, first telescopic rod; 17, support; 21, first dust blocking plate; 22, second dust blocking plate; 31, first scraping plate; 32, second telescopic rod; 33, telescopic protective cover; 41, second scraping plate; 42, support rod; 43, elastic ring; 44, mounting plate; 45, push plate; 46, third telescopic rod. DETAILED DESCRIPTION

[0025] In order to make the personnel in the technical field better understand the present application scheme, the technical scheme in the present application embodiment will be clearly and completely described below in combination with the drawings in the present application embodiment. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by the person skilled in the art without creative labor should belong to the scope of protection of the present application.

[0026] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments. Figures 1-7 The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0027] The embodiment discloses an automatic dust discharging device for an oxygen-enriched side-blown furnace, which comprises a dust collector shell 1, a smoke inlet 11 is arranged on the upper end of one side of the dust collector shell 1, a smoke outlet 12 is arranged on the side, away from the smoke inlet 11, of the upper portion of the dust collector shell 1, a dust falling hopper 13 is connected to the lower portion of the dust collector shell 1, a dust discharging pipe 14 is connected to the lower portion of the dust falling hopper 13, a baffle plate 15 is arranged through the inside of the dust discharging pipe 14, a dust blocking mechanism 2 is arranged in the inside of the dust collector shell 1, a first dust scraping mechanism 3 and a second dust scraping mechanism 4 are respectively arranged on the two sides of the dust blocking mechanism 2, the dust blocking mechanism 2 comprises a first dust blocking plate 21, a plurality of second dust blocking plates 22 are arranged in linear array on the side of the first dust blocking plate 21, the first dust scraping mechanism 3 comprises a first scraping plate 31, two second telescopic rods 32 are symmetrically connected to the upper portion of the first scraping plate 31, the second dust scraping mechanism 4 comprises a second scraping plate 41, a plurality of supporting rods 42 are arranged in linear array on the side, away from the first dust blocking plate 21, of the second scraping plate 41, a mounting plate 44 is connected to the end, away from the second scraping plate 41, of the plurality of supporting rods 42, a push plate 45 is connected to the side of the mounting plate 44, and third telescopic rods 46 are connected to the two ends of the push plate 45.

[0028] As shown in Figure 1 and Figure 2 , a support 17 is connected to the lower portion of the dust falling hopper 13, which can provide support for the dust falling hopper 13 and the connecting components thereof, the baffle plate 15 is in sliding connection with the dust discharging pipe 14, a first telescopic rod 16 is connected to the side of the baffle plate 15, which facilitates the adjustment of the depth of the baffle plate 15 inserted into the dust discharging pipe 14 through the extension and retraction of the first telescopic rod 16 during the discharging process, so that the copper powder collected in the dust falling hopper 13 can be smoothly discharged, and the outside of the first telescopic rod 16 is connected with the support 17, which facilitates the installation and maintenance of the first telescopic rod 16.

[0029] As shown in Figure 2 , Figure 3 , Figure 6 and Figure 7 , the upper end of the first dust blocking plate 21 is connected with the upper end of the dust collector shell 1, and the side, away from the first dust blocking plate 21, of the end of the second dust blocking plate 22 is connected with the dust collector shell 1, which facilitates the installation and maintenance of the above two dust blocking plates, and the first scraping plate 31 and the second scraping plate 41 are respectively in sliding cooperation with the first dust blocking plate 21 and the second dust blocking plate 22, which can make the above two scraping plates scrape off the copper powder adhered to the two dust blocking plates respectively, thereby ensuring the use effect of the two dust blocking plates.

[0030] As shown in Figure 1 , Figure 2 and Figure 4As shown, the second telescopic rod 32 is connected to the top of the dust collector shell 1 and is detachable, which can reduce the occupation of the second telescopic rod 32 to the internal space of the dust collector shell 1, and the outer side of the second telescopic rod 32 is provided with a telescopic protective cover 33, both ends of the telescopic protective cover 33 are connected with the first scraper 31 and the dust collector shell 1 respectively, which can keep the second telescopic rod 32 clean, avoid copper powder adhering to the telescopic end of the second telescopic rod 32, and prolong the service life of the second telescopic rod 32.

[0031] As shown in Figure 1 , Figure 2 and Figure 5 , the support rod 42 is connected to the inside of the dust collector shell 1 and is in sliding fit with the dust collector shell 1, which facilitates the smooth sliding of the support rod 42 inside the dust collector shell 1, and the outer side of the support rod 42 is connected with an elastic ring 43, which facilitates the determination of the position of the second scraper 41 pushed to one side of the first dust blocking plate 21, and two third telescopic rods 46 are connected with the dust collector shell 1, which facilitates the installation and maintenance of the third telescopic rod 46.

[0032] As shown in Figure 1 , one side of the dust collector shell 1 is provided with a controller 5, which facilitates the operation of the related components in the device.

[0033] The automatic dust discharging device for oxygen-enriched side blowing furnace disclosed in the embodiment is connected with an oxygen-enriched side blowing furnace (not shown in the figure) and a dust extraction fan (not shown in the figure) at the smoke inlet 11 and the smoke outlet 12 respectively before use, the dust extraction fan is a common centrifugal fan, the first telescopic rod 16, the second telescopic rod 32 and the third telescopic rod 46 are sequentially turned on at the controller 5, so that the three telescopic rods are telescoped according to their respective frequencies, and the original material receiving device is connected with the dust discharging pipe 14.

[0034] In use, the flue gas generated by the oxygen-enriched side-blown furnace is sucked into the dust collector housing 1 from the smoke inlet 11 by the dust extraction fan, and is extracted from the smoke outlet 12, thereby completing the dust extraction process. When the flue gas enters the dust collector housing 1, it first contacts the first baffle, and the copper powder in the flue gas adheres to the side of the first dust baffle 21 away from the second dust baffle 22. When a certain amount of copper powder adheres, it falls into the dust hopper 13 under the action of gravity. Under the action of the dust extraction fan, the flue gas passes under the first dust baffle 21 and then contacts the second dust baffle 22 in turn, and the copper powder adheres to the second dust baffle 22, thereby ensuring the adsorption effect of the copper powder in the flue gas. The flue gas passing through the second baffle is discharged from the dust collector housing 1 through the smoke outlet 12. The second telescopic rod 32 stretches and squeezes the telescopic protective cover 33 in the telescopic process, drives the first scraper 31 to move up and down, scrapes the copper powder adhering to the first dust baffle 21 and not separated from the first dust baffle 21, and makes the scraped copper powder fall into the dust hopper 13. The third telescopic rod 46 drives the mounting plate 44, the support rod 42 and the second scraper 41 to move in the telescopic process through the push plate 45, so that the second scraper 41 scrapes the copper powder adhering to the upper and lower surfaces of the second dust baffle 22, and the scraped copper powder falls into the dust hopper 13 from the gap between the second baffle and the dust collector housing 1. When the elastic ring 43 contacts the side wall of the dust collector housing 1, the second scraper 41 is pushed to the side of the first dust baffle 21, and the third telescopic rod 46 is closed. The first telescopic rod 16 can drive the blocking plate 15 to move in the dust discharge pipe 14, and adjust the depth of the blocking plate 15 inserted into the dust discharge pipe 14. When the blocking plate 15 is pulled out of the dust discharge pipe 14, the copper powder on the blocking plate 15 is scraped off through the lower end of the dust discharge pipe 14 and discharged into the original material receiving device. When the first telescopic rod 16 is elongated, the blocking of the dust discharge pipe 14 by the blocking plate 15 is restored, so that the copper powder can be discharged after a sufficient amount of copper powder is collected in the dust hopper 13.

[0035] The dust collector housing 1, the controller 5, the smoke inlet 11, the smoke outlet 12, the dust hopper 13, the blocking plate 15, the first telescopic rod 16, the bracket 17, the first dust baffle 21, the second telescopic rod 32, the telescopic protective cover 33, the support rod 42, the elastic ring 43 and the third telescopic rod 46 in the automatic dust discharging device for the oxygen-enriched side-blown furnace are all general standard parts or parts known to those skilled in the art, and the structure and principle thereof can be known by those skilled in the art through technical manuals or through conventional experimental methods.

[0036] The above is only a preferred embodiment of the present application, and is not intended to limit the present application. Any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. An automatic ash discharging device for an oxygen-enriched side-blown furnace, comprising a dust collector shell, a smoke inlet being arranged on one side of an upper end of the dust collector shell, a smoke outlet being arranged on a side of an upper portion of the dust collector shell away from the smoke inlet, and an ash falling hopper being connected to a lower portion of the dust collector shell, characterized in that, The ash falling hopper is connected with an ash discharging pipe, the inside of the ash discharging pipe is provided with a blocking plate, the inside of the dust collector shell is provided with a dust blocking mechanism, the two sides of the dust blocking mechanism are respectively provided with a first ash scraping mechanism and a second ash scraping mechanism, the dust blocking mechanism comprises a first dust blocking plate, the side of the first dust blocking plate is connected with a plurality of second dust blocking plates arranged in a linear array, the first ash scraping mechanism comprises a first scraping plate, the upper side of the first scraping plate is symmetrically connected with two second telescopic rods, the second ash scraping mechanism comprises a second scraping plate, the side of the second scraping plate away from the first dust blocking plate is connected with a plurality of supporting rods arranged in a linear array, the ends of the plurality of supporting rods away from the second scraping plate are connected with a mounting plate, the side of the mounting plate is connected with a push plate, and the two ends of the push plate are connected with third telescopic rods.

2. The automatic ash discharging device for an oxygen-enriched side blown converter according to claim 1, characterized in that, The ash falling hopper is connected with a support, the blocking plate is slidably connected with the ash discharging pipe, and the side of the blocking plate is connected with a first telescopic rod.

3. The automatic ash discharging device for an oxygen-enriched side blown converter according to claim 1, characterized in that, The upper end of the first dust blocking plate is connected with the upper end of the dust collector shell, one side of the end of the second dust blocking plate away from the first dust blocking plate is connected with the dust collector shell, and the first scraping plate and the second scraping plate are slidably connected with the first dust blocking plate and the second dust blocking plate respectively.

4. The automatic ash discharging device for an oxygen-enriched side blown converter according to claim 1, characterized in that, The second telescopic rod penetrates the top of the dust collector shell and is detachably connected with the dust collector shell, the outer side of the second telescopic rod is provided with an extendable protective cover, and the two ends of the extendable protective cover are connected with the first scraping plate and the dust collector shell respectively.

5. The automatic ash discharging device for an oxygen-enriched side blown converter according to claim 1, characterized in that, The supporting rod penetrates the inside of the dust collector shell and is slidably connected with the dust collector shell, the outer side of the supporting rod is connected with an elastic ring, and the two third telescopic rods are connected with the dust collector shell.

6. The automatic ash discharging device for an oxygen-enriched side blown converter according to claim 1, characterized in that, The side of the dust collector shell is provided with a controller.

Citation Information

Patent Citations

  • Automatic ash discharge device for oxygen-enriched side-blown converter

    CN221630427U