Measuring tool for adjusting concentricity of motor encoder

By designing a flange and connecting block splicing structure for the measuring fixture, the problem of difficult measurement of motor encoder concentricity was solved, achieving stability of motor speed and accurate acquisition of encoder data, thus ensuring the safety and stability of motor operation.

CN224051245UActive Publication Date: 2026-03-27XINXING DUCTILE IRON PIPES CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-01
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

Existing technology makes it difficult to accurately measure the concentricity between the motor encoder and the motor shaft, which can lead to unstable motor speed, potentially damaging the coupling and posing safety hazards.

Method used

A measuring fixture for adjusting the concentricity of a motor encoder is designed. The measuring part on the connector measures the output end of the motor or the encoder. The splicing structure of the flange and the connecting block ensures concentricity. The connecting block is fixed with threaded holes and nuts to prevent misalignment.

Benefits of technology

It effectively ensures the concentricity of the motor output or encoder, avoids unstable speed, reduces vibration and wear, and ensures that the encoder can accurately acquire operating data, providing reliable support for the control system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a measuring tool for adjusting the concentricity of a motor encoder, which belongs to the field of motor adjusting equipment and comprises a connecting piece, the connecting piece comprises a mounting surface and a detection surface which are arranged in parallel, and the connecting piece is connected with the end part of a mounting shaft through the mounting surface; a connecting piece is arranged on the detection surface, a connecting block is arranged on the connecting piece, the connecting block is fixed on the detection surface and extends outwards, the whole connecting block is L-shaped, a measuring part is formed at the end part of the connecting block, and the measuring part is propped against the outer surface of the shaft to be detected. The connecting piece is connected to the output end of the motor or the encoder, and the output end of the motor or the encoder is measured through the measuring part on the connecting piece, so that the concentricity of the output end of the motor or the encoder is ensured.
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Description

TECHNICAL FIELD

[0001] The utility model relates to adjusting motor equipment field, concretely relates to a kind of measurement tooling of adjusting motor encoder concentricity. BACKGROUND

[0002] DC motor uses single closed loop feedback to control the speed of motor and reach the requirement of production process.The encoder of the rear shaft end of motor and motor shaft are connected together by coupling to feed back the actual speed of motor to controller, and the accuracy of feedback directly affects the accuracy of motor speed.When motor or encoder is repaired or replaced parts and then reinstalled, since the original installation position relationship can be damaged in the process of disassembly, so it needs to reposition concentricity, but since the distance of encoder end cover is too small, traditional caliper and other tools cannot be measured the concentricity of motor rear shaft and encoder.If encoder and motor shaft are not concentric, it will cause the instability of motor speed or actual speed and requirement, sometimes it will also cause coupling damage and flywheel phenomenon, not only bring great influence to production, but also bring unsafe factors to equipment and person. SUMMARY

[0003] Therefore, the utility model provides a kind of measurement tooling of adjusting motor encoder concentricity, can be connected to motor output end or encoder by connecting piece, the concentricity of motor output end or encoder is ensured by the measurement of connecting piece on the measurement part.

[0004] To solve the above technical problem, the utility model provides a kind of measurement tooling of adjusting motor encoder concentricity, including connecting piece, connecting piece is two flanges parallel arrangement, and the flange of parallel arrangement is detection surface on one side, and the other side is mounting surface, and connecting piece is connected with mounting shaft end by mounting surface, and detection surface is equipped with measurement part, and measurement part is used to detect the shaft to be measured, and mounting surface is used to connect mounting shaft, and mounting shaft is the rear end of motor or the shaft of encoder.

[0005] Connecting piece is flange, and flange is connected with mounting shaft by fastener, and connecting block is equipped on flange, and connecting block is L-shaped arrangement, and connecting block is arranged on detection surface and extends outward to facilitate contact with the shaft to be measured, and measurement part is connected at one end of connecting block, and measurement part is connected with a plurality of measurement pieces with same shape, and one side of measurement piece is equipped with recess, and the other side of measurement piece is equipped with boss, and lower boss is inserted into the recess of upper level, and the splicing of measurement piece is completed;

[0006] After the measuring pieces are assembled, make the bottom of the measuring piece flush with the outer surface of the mounting shaft. Then, make the bottom of the measuring piece rub against the outer surface of the shaft to be measured. Making the bottom of the measuring piece flush with the outer surface of the mounting shaft makes it easier to determine the diameter of the mounting shaft. When the bottom of the measuring piece rubs against the outer surface of the shaft to be measured, it makes it easier to determine that the mounting shaft and the shaft to be measured have the same diameter, thus ensuring the concentricity of the mounting shaft and the shaft to be measured.

[0007] The measuring block has a boss on one side and a groove on the other. The measuring block is assembled by snapping the boss into the groove. The flange has a threaded hole, and the other end of the connecting block has an external thread. The external thread is rotatably set in the threaded hole and a nut is provided on the external thread. The connecting block is fixed to the flange by the nut. This can prevent the connecting block from rotating in the threaded hole when the flange rotates, which would cause the connecting block to shift and make it difficult to detect concentricity.

[0008] The motor has a mounting bracket at the rear end, which provides a mounting position for the connected encoder and supports and fixes the encoder.

[0009] The beneficial effects of the above-mentioned technical solution of this utility model are as follows:

[0010] 1. Ensure concentricity measurement: By connecting the connector to the motor output or encoder, the measuring part on the connector can be used to measure the motor output or encoder, which can effectively ensure the concentricity of the motor output or encoder and avoid problems such as unstable motor speed and actual speed not meeting requirements caused by misalignment.

[0011] 2. Stable measurement structure: The measuring unit is composed of multiple measuring pieces of the same shape. The measuring pieces are spliced ​​together by the cooperation of bosses and grooves, which ensures the tightness of the connection between the measuring pieces and the stability of the overall structure during the measurement process.

[0012] 3. Preventing connecting block misalignment: The flange is provided with threaded holes, and the connecting block is connected to the threaded holes through external threads and fixed with nuts. This can prevent the connecting block from rotating or misaligning in the threaded holes when the flange rotates, ensuring accurate detection of concentricity.

[0013] 4. Convenient for determining shaft diameter: The bottom of the measuring plate is flush with the outer surface of the mounting shaft, making it easy to determine the diameter of the mounting shaft; the bottom of the measuring plate is in contact with the outer surface of the shaft to be measured, which can determine that the mounting shaft and the shaft to be measured have the same diameter, ensuring concentricity and reducing vibration, wear and other problems caused by misalignment during the operation of the mechanical device.

[0014] 5. Stable encoder installation: The bracket at the rear of the motor provides an installation position for connecting the encoder and supports and fixes it, ensuring that the encoder can accurately acquire operating data when the motor is running, providing reliable data support for the control system, and realizing precise monitoring and control of the motor's operating status. Attached Figure Description

[0015] Figure 1 It is the main body structure schematic view of the measuring tool for adjusting the concentricity of motor encoder of the utility model;

[0016] Figure 2 It is the left view structure schematic view of the utility model;

[0017] Figure 3 It is the right view structure schematic view of the utility model;

[0018] Figure 4 It is the utility model Figure 3 The partial structure schematic view of A place in it.

[0019] The figure mark explanation: 1, connecting piece;1.1, flange plate;1.2, threaded hole;1.3, nut;2, installation surface;3, detection surface;4, connecting block;5, measuring part;5.1, measuring block;5.2, recess;5.3, boss;6, installation support. Specific implementation

[0020] In order to make the purpose, technical scheme and advantage of the utility model embodiment more clear, the following will combine the attached drawing of the utility model embodiment to further describe the utility model embodiment in detail. Figures 1-4 The technical scheme of the utility model embodiment is clearly and completely described. Obviously, the described embodiment is a part of the embodiment of the utility model, rather than all the embodiment. Based on the described embodiment of the utility model, all other embodiments obtained by the ordinary skill in the art belong to the scope of the utility model protection.

[0021] As Figure 1 , 2 , 4 shows:

[0022] The embodiment provides a kind of measuring tool for adjusting the concentricity of motor encoder, including connecting piece 1, connecting piece 1 is made of two flange plates 1.1, two flange plates 1.1 are arranged in parallel, one side of flange plate 1.1 is detection surface 3, detection surface 3 is used to connect measuring part 5, and measuring part 5 is used to detect the shaft to be detected;The other side is installation surface 2, connecting piece 1 is connected with installation shaft end by installation surface 2, installation surface 2 is used to connect installation shaft, and installation surface 2 is equipped with threaded hole 1.2 in communication with installation shaft, fastening bolt is arranged in threaded hole 1.2, and installation surface 2 is fixed on installation shaft by fastening bolt.Here, installation shaft can be the rear end part of motor, and can also be the shaft of encoder.

[0023] As Figure 1 , 4 shows:

[0024] The connecting piece 1 is a flange plate 1.1 which is connected with the mounting shaft through fasteners, and a connecting block 4 is arranged on the flange plate 1.1, the connecting block 4 is in L shape, the connecting block 4 is arranged on the detection surface 3 of the flange plate 1.1 and extends outward, and a measuring part 5 is arranged at one end of the connecting block 4, which is used to facilitate contact with the to-be-detected shaft, so as to realize detection of the concentricity of the mounting shaft and the to-be-detected shaft. The measuring part 5 is composed of a plurality of measuring pieces which are connected in the same shape, one side of each measuring piece is provided with a groove 5.2, and the other side is provided with a convex 5.3. In the actual assembly process, the convex 5.3 of the lower measuring piece is inserted into the groove 5.2 of the upper measuring piece, so as to complete the splicing work of the measuring piece. This splicing method not only ensures the tightness of the connection between the measuring pieces, but also ensures the stability of the overall structure during the measurement.

[0025] As shown in Figure 1 , 2 , 3:

[0026] When the splicing of the measuring piece is completed, the bottom of the measuring piece is in the same plane as the outer surface of the mounting shaft, which can conveniently determine the diameter of the mounting shaft, and the place where the bottom of the measuring piece contacts is the same as the diameter of the mounting shaft;

[0027] As shown in Figure 2 , 4 : 4:

[0028] Further, the bottom of the measuring piece is in contact with the outer surface of the to-be-detected shaft, at this time, if the bottom of the measuring piece is in good contact with the outer surface of the to-be-detected shaft, it can be determined that the mounting shaft and the to-be-detected shaft are the same diameter, which ensures that the mounting shaft and the to-be-detected shaft are the same diameter and concentric, so as to ensure that the mechanical device works stably and efficiently during operation, and reduces the problems of vibration and wear caused by different concentricity.

[0029] As shown in Figure 1 , 3 , 4:

[0030] The measuring block 5.1 is provided with a convex block 5.3 on one side and a recess 5.2 on the other side. The convex block 5.3 is clamped in the recess 5.2 to complete the splicing of the measuring block 5.1. In order to ensure the stable installation of the connecting block 4 on the flange plate 1.1, the flange plate 1.1 is provided with a threaded hole 1.2, and the other end of the connecting block 4 is provided with an external thread. The external thread of the connecting block 4 is rotatably installed in the threaded hole 1.2 of the flange plate 1.1, and a nut 1.3 is further arranged on the external thread. The nut 1.3 is tightly screwed on the external thread of the connecting block 4 to firmly fix the connecting block 4 on the flange plate 1.1. In this way, in the case of rotation of the flange plate 1.1, the connecting block 4 can be effectively prevented from rotating in the threaded hole 1.2, avoiding the deviation of the connecting block 4. Once the connecting block 4 deviates, the concentricity of the installation shaft and the shaft to be measured cannot be accurately detected, which affects the performance and operation stability of the entire mechanical device.

[0031] As shown in Figure 2 、 3 , 4:

[0032] At the rear end of the motor, an installation bracket 6 is arranged. The installation bracket 6 provides a special installation position for connecting the encoder and can support and fix the encoder. Through the connection and support of the installation bracket 6, the encoder can be stably connected with the rear end of the motor, ensuring that the encoder can accurately obtain the running data of the motor, such as speed, angle and other information, during the operation of the motor, providing reliable data support for the entire control system, and realizing accurate monitoring and control of the running state of the motor.

[0033] Working principle: In use, the mounting surface 2 of the flange plate 1.1 is fixed with the installation shaft (the rear end of the motor or the output end of the encoder) through bolts, and then the connecting block 4 is installed in the threaded hole 1.2 on the flange plate 1.1 and the nut 1.3 is fixed on the connecting block 4 to prevent the connecting block 4 from rotating in the threaded hole 1.2 when the installation shaft rotates, so that the measuring part 5 arranged on the connecting block 4 deviates. After fixing the connecting block 4, the number of measuring blocks 5.1 is adjusted to make the bottom of the measuring block 5.1 in line with the outer surface of the installation shaft, and then the detachable parts are installed. If the bottom of the measuring block 5.1 is in contact with the outer surface of the shaft to be measured, it indicates that the installation shaft and the shaft to be measured are concentrically arranged. If they are not concentric, the position of the installation shaft or the shaft to be measured can be adjusted to make the installation shaft and the shaft to be measured concentrically arranged.

[0034] In addition, it needs to be explained that, in the description of the present application, unless otherwise specified and limited, the terms "mounting", "connecting", "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through intermediate medium, or the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0035] The above is the preferred embodiment of the present application, it should be pointed out that, for those skilled in the art, without departing from the principles described in the present application, a number of improvements and refinements can be made, these improvements and refinements should also be considered as the protection scope of the present application.

Claims

1. A measuring fixture for adjusting the concentricity of a motor encoder, characterized in that: The utility model relates to a connecting piece for motor shaft, including connecting piece (1), connecting piece (1) is parallelly arranged mounting surface (2) with detection surface (3), connecting piece (1) is connected with mounting shaft end through mounting surface (2); Connecting piece (1) is equipped with connecting block (4), connecting block (4) is fixed in detection surface (3) and extends outward, connecting block (4) is integrally arranged as L shape, and the end of connecting block (4) forms measuring part (5), and measuring part (5) is in contact with the outer surface of the shaft to be measured.

2. A measuring tool for adjusting concentricity of a motor encoder as claimed in claim 1, characterized in that: Connecting piece (1) is flange (1.1), and flange (1.1) is connected with mounting shaft through fastener.

3. A measuring tool for adjusting the concentricity of a motor encoder as claimed in claim 2, characterized in that: Flange (1.1) is equipped with threaded hole (1.2) for connecting connecting block (4), and one end of connecting block (4) is arranged in threaded hole (1.2).

4. A measuring tool for adjusting the concentricity of a motor encoder as defined in claim 3, characterized in that: Connecting block (4) is equipped with nut (1.3), and nut (1.3) is located in mounting surface (2) for fixing connecting block (4).

5. A measuring tool for adjusting concentricity of a motor encoder as defined in claim 4, wherein: Measuring part (5) is a plurality of measuring blocks (5.1) of same shape and is arranged by splicing.

6. A measuring tool for adjusting concentricity of an electrical machine encoder as claimed in claim 5, characterized in that: One side of measuring block (5.1) is equipped with boss (5.3), and the other side is recess (5.2), and the splicing of measuring block (5.1) is completed by clamping boss (5.3) in recess (5.2).

7. A measuring tool for adjusting concentricity of a motor encoder as defined in claim 6, characterized in that: The rear end of the motor is equipped with a mounting bracket (6) for connecting and supporting the encoder.