Full-automatic smearing device
The design of the fully automated smear device solves the problems of high labor intensity and cross-infection in smear operations, and realizes automated operation and efficient smearing. It is suitable for tuberculosis acid-fast Gran staining and other smear experiments.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-05
- Publication Date
- 2026-03-27
AI Technical Summary
In the current tuberculosis acid-fast Gram staining experiment, the smear operation requires frequent manual operation, which leads to high labor intensity, low efficiency, easy error, and risk of cross-infection.
A fully automated film coating device was designed, comprising a base, support frame, cabinet, circular conveyor belt, feeding and discharging conveyor belts, gripping, twisting, stirring, coating and cleaning mechanisms, to achieve automated operation and reduce manual intervention.
It has enabled automated smear preparation, reduced the workload of staff, avoided cross-infection, improved work efficiency, and is applicable to other experiments that require smear preparation.
Smart Images
Figure CN224051735U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the field of smearing equipment technology, and specifically relates to a full-automatic smearing device. BACKGROUND
[0002] Now, when operating the tubercle acid gran staining experiment, the sputum needs to be smeared and dyed.
[0003] In actual operation, the bottle cap is manually twisted open in the biological safety cabinet, the cotton swab is stirred, and the smearing is carried out on the glass slide. The staff needs to manually operate frequently, the labor intensity of the staff is large, and the staff is prone to make mistakes, and the work efficiency is low. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a full-automatic smearing device, which can free hands, avoid cross infection, and be applicable to other experiments needing smearing, and has high work efficiency.
[0005] To achieve the above object, the utility model provides a full-automatic smearing device, which comprises a base, the upper surface of the base is fixedly connected with a support frame, the top of the support frame is provided with a cabinet, the inside of the cabinet is provided with an annular conveying belt, one side wall of the cabinet is provided with a feeding port, the other side of the cabinet is provided with a discharging port, the feeding port and the discharging port are located on opposite sides, the inside of the cabinet is provided with a feeding conveying belt and a discharging conveying belt, the feeding conveying belt is located on one side of the feeding port, the discharging conveying belt is located on one side of the discharging port, the feeding conveying belt and the discharging conveying belt are provided with grabbing mechanisms on one side, the inside of the cabinet is sequentially provided with a twisting mechanism, a stirring mechanism and a smearing mechanism along the running direction of the annular conveying belt, and the inside of the cabinet is provided with a cleaning mechanism.
[0006] Further, the grabbing mechanism comprises a first supporting column, a first motor and a first rotating rod, the first supporting column is fixedly connected with the inner bottom surface of the cabinet, the first motor is installed at the top of the first supporting column, one end of the first rotating rod is fixedly connected with the output shaft of the first motor, the other end of the first rotating rod is fixedly connected with a first electric cylinder, the output shaft of the first electric cylinder penetrates the first rotating rod in the vertical direction, and the output end of the first electric cylinder is fixedly connected with a first electric grab hand.
[0007] Further, the twisting mechanism comprises a second supporting column, a second electric cylinder and a second rotating rod, the second supporting column is fixedly connected with the inner bottom surface of the cabinet, the second electric cylinder is installed at the top of the second supporting column, one end of the second rotating rod is fixedly connected with the output end of the second electric cylinder, the other end of the second rotating rod is fixedly connected with a second motor, and the output shaft of the second motor is fixedly connected with a second electric grab hand.
[0008] Further, the stirring mechanism comprises a third supporting column, a third electric cylinder and a fourth electric cylinder, the third supporting column is fixedly connected with the inner bottom surface of the cabinet body, a first supporting block is fixedly connected with the output shaft of the third electric cylinder, the fourth electric cylinder is fixedly connected with the first supporting block, a second supporting block is fixedly connected with the output end of the fourth electric cylinder, a third motor is fixedly connected with the second supporting block, a disc is fixedly connected with the output shaft of the third motor, and a stirring rod is fixedly connected with the bottom of the disc in an eccentric manner.
[0009] Further, the smearing mechanism comprises a third supporting column, a fourth motor, and a third rotating rod, the fourth supporting column is fixedly connected with the inner bottom surface of the cabinet body, the top end of the fourth supporting column is fixedly connected with the fourth motor, one end of the third rotating rod is fixedly connected with the output shaft of the fourth motor, the other end of the third rotating rod is fixedly connected with a fifth electric cylinder, a smear device is fixedly connected with the output end of the fifth electric cylinder, a glass slide holder is installed on the inner bottom surface of the cabinet body.
[0010] Further, the cleaning mechanism comprises a waste liquid barrel and a cleaning barrel, the base is provided with a first sliding groove and a second sliding groove, the waste liquid barrel is located in the first sliding groove, the cleaning barrel is located in the second sliding groove, first and second vertical columns are installed in the cabinet body, a cleaning hole is formed in the top of the first vertical column, a cleaning groove is formed in the top of the second vertical column, first and second water pumps are installed in the cabinet body, a first water pipe is installed on the water inlet of the first water pump, a second water pipe is installed on the water outlet of the first water pump, the cleaning hole and the cleaning groove are in communication with the first water pipe, the second water pipe is inserted into the waste liquid barrel, a third water pipe is installed on the water inlet of the second water pump, and a fourth water pipe is installed on the water outlet of the second water pump, the third water pipe is inserted into the cleaning barrel, and the cleaning hole and the cleaning groove are in communication with the fourth water pipe.
[0011] Further, the base is threadedly connected with a placing rack.
[0012] Further, a recess is formed in one side wall of the cabinet body at the discharge port, a first baffle is slidably connected in the recess, a second baffle is hingedly connected to one side wall of the cabinet body at the feeding port, and the first baffle and the second baffle are both fixedly connected with a handle.
[0013] Further, the first rotating rod, the second rotating rod, the second supporting block and the third rotating rod are all installed with an induction device on the side of the upper surface of the ring-shaped conveyor belt.
[0014] Further, a clamping groove is formed in the upper surface of the ring-shaped conveyor belt, a double-shaft electric cylinder is installed on the ring-shaped conveyor belt, clamping plates are fixedly connected with the two output ends of the double-shaft electric cylinder, and the clamping plates are located outside the clamping groove.
[0015] The utility model discloses a full -automatic smear device provides a cabinet, feed conveyor, discharge conveyor, annular conveyor, snatch mechanism, twist and take mechanism, stirring mechanism, smear mechanism and cleaning mechanism are set up, full -automatic operation can free hands, avoid cross -contamination, simultaneously do not need staff frequent operation, alleviate operator's labor intensity, and be applicable to other need smear experiment, improve work efficiency.
[0016] The utility model will be described in detail in connection with the drawings and examples. DRAWINGS
[0017] Figure 1 It is the whole structure schematic diagram of a full -automatic smear device of the utility model.
[0018] Figure 2 It is Figure 1 Second perspective structure schematic diagram.
[0019] Figure 3 It is Figure 1 Internal structure schematic diagram.
[0020] Figure 4 It is annular conveyor, feed conveyor, discharge conveyor, snatch mechanism, twist and take mechanism, stirring mechanism, smear mechanism, cleaning mechanism space distribution diagram.
[0021] Figure 5 It is annular conveyor structure schematic diagram.
[0022] Figure 6 It is snatch mechanism schematic diagram.
[0023] Figure 7 It is twist and take mechanism schematic diagram.
[0024] Figure 8 It is stirring mechanism schematic diagram.
[0025] Figure 9 It is smear mechanism schematic diagram.
[0026] Figure 10 It is cleaning mechanism schematic diagram.
[0027] Explanation of reference signs: 1, base; 2, grabbing mechanism; 21, first support column; 22, first motor; 23, first rotating rod; 24, first electric cylinder; 25, first electric grab hand; 3, twisting mechanism; 31, second support column; 32, second electric cylinder; 33, second rotating rod; 34, second motor; 35, second electric grab hand; 4, stirring mechanism; 41, third support column; 42, third electric cylinder; 43, first support block; 44, fourth electric cylinder; 45, third motor; 46, second support block; 47, stirring rod; 5, smearing mechanism; 51, fourth support column; 52, fourth motor; 53, third rotating rod; 54, fifth electric cylinder; 55, smearing device; 56, support; 57, glass slide tray; 6, cleaning mechanism; 601, first water pump; 602, first water pipe; 603, second water pipe; 604, waste liquid barrel; 605, second water pump; 606, third water pipe; 607, fourth water pipe; 608, cleaning barrel; 609, second vertical column; 610, cleaning groove; 611, first vertical column; 612, cleaning hole; 613, first sliding groove; 614, second sliding groove; 7, support frame; 8, cabinet body; 9, ring-shaped conveying belt; 10, feeding conveying belt; 11, discharging conveying belt; 12, placing frame; 13, first baffle; 14, second baffle; 15, handle; 16, sensing device; 17, clamping groove; 18, double-shaft electric cylinder; 19, clamping plate; 70, control panel. DETAILED DESCRIPTION
[0028] In order to further illustrate the technical means and effects taken by the utility model to achieve the predetermined purpose, the specific implementation, structural features and effects of the utility model will be described in detail below in combination with the drawings and examples.
[0029] The technical solutions in the embodiments of the utility model will be described clearly and completely below in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.
[0030] In the description of the utility model, it should be understood that the orientation or position relationship indicated by the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "alignment", "overlap", "bottom", "inner", "outer" and the like is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation on the utility model.
[0031] The terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature; in the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0032] Example 1
[0033] This embodiment provides, for example Figures 1-10 The fully automatic film coating device shown is composed of a base 1, a support frame 7, a cabinet 8, a ring conveyor belt 9, a feed port, a discharge port, a feed conveyor belt 10, a discharge conveyor belt 11, a gripping mechanism 2, a screwing mechanism 3, a stirring mechanism 4, a film coating mechanism 5, and a cleaning mechanism 6 connected together.
[0034] Furthermore, such as Figures 1-10 As shown, a fully automatic coating device includes a base 1, a support frame 7 fixedly connected to the upper surface of the base 1, a cabinet 8 mounted on the top of the support frame 7, and an annular conveyor belt 9 inside the cabinet 8. The annular conveyor belt 9 is existing technology and will not be specifically described in this embodiment. A feed inlet is located on one side wall of the cabinet 8, and a discharge outlet is located on the other side. The feed inlet and discharge outlet are located on opposite sides and are not labeled in the figure. An infeed conveyor belt 10 and a discharge conveyor belt 11 are located inside the cabinet 8. The infeed conveyor belt 10 and discharge conveyor belt 11 are commonly used conveying devices in the prior art and will not be specifically described in this embodiment. The infeed conveyor belt 10 is located on the side of the feed inlet, and the discharge conveyor belt 11 is located on the side of the discharge outlet. One end of the infeed conveyor belt 10 is located inside the cabinet 8, and the other end is located on the cabinet. 8. External: The discharge conveyor belt 11 is similar to the feed conveyor belt 10. The purpose is to ensure that the feed conveyor belt 10 and the discharge conveyor belt 11 have sufficient length so that the staff does not need to pick up and put down frequently. This increases the interval between each pick-up and put-down by the staff and reduces the labor intensity of the operators. Both the feed conveyor belt 10 and the discharge conveyor belt 11 are equipped with a gripping mechanism 2. The gripping mechanism 2 on the feed conveyor belt 10 can grab the bottles to be sampled on the feed conveyor belt 10 and put them on the ring conveyor belt 9. The gripping mechanism 2 on the discharge conveyor belt 11 can grab the bottles that have been sampled on the ring conveyor belt 9 and put them on the discharge conveyor belt 11. Inside the cabinet 8, along the running direction of the ring conveyor belt 9, there are a screwing mechanism 3, a stirring mechanism 4, and a coating mechanism 5. Inside the cabinet 8, there is a cleaning mechanism 6.
[0035] Furthermore, such as Figure 6As shown, the grabbing mechanism 2 includes a first support column 21, a first motor 22, a first rotating rod 23, the first support column 21 is fixedly connected with the inner bottom surface of the cabinet 8, the first motor 22 is installed at the top of the first support column 21, one end of the first rotating rod 23 is fixedly connected with the output shaft of the first motor 22, the first motor 22 can drive the first rotating rod 23 to rotate, the first rotating rod 23 makes circular motion with the output shaft of the first motor 22 as the center, the other end of the first rotating rod 23 is fixedly connected with a first electric cylinder 24, the output shaft of the first electric cylinder 24 penetrates the first rotating rod 23 in the vertical direction, the output end of the first electric cylinder 24 is fixedly connected with a first electric grabber 25, the first electric grabber 25 can grab and put down the bottle, and a sensing device 16 is installed below the end of the first rotating rod 23 away from the first motor 22, when the bottle on the feeding conveyor belt 10 is located below the sensing device 16, the first electric cylinder 24 and the first electric grabber 25 can be controlled to move through the sensing device 16, the bottle is grabbed by the first electric grabber 25 and placed on the ring conveyor belt 9, and then the first rotating rod 23 is reset.
[0036] Further, as shown in the figure, Figure 7 The twisting mechanism 3 includes a second support column 31, a second electric cylinder 32, a second rotating rod 33, the second support column 31 is fixedly connected with the inner bottom surface of the cabinet 8, the second electric cylinder 32 is installed at the top of the second support column 31, one end of the second rotating rod 33 is fixedly connected with the output end of the second electric cylinder 32, the other end of the second rotating rod 33 is fixedly connected with a second motor 34, the output shaft of the second motor 34 is fixedly connected with a second electric grabber 35, the second electric grabber 35 can unscrew and grab the bottle cap.
[0037] Further, as shown in the figure, Figure 8 The stirring mechanism 4 includes a third support column 41, a third electric cylinder 42, a fourth electric cylinder 44, the third support column 41 is fixedly connected with the inner bottom surface of the cabinet 8, the output shaft of the third electric cylinder 42 is fixedly connected with a first support block 43, the fourth electric cylinder 44 is fixedly connected with the first support block 43, the output end of the fourth electric cylinder 44 is fixedly connected with a second support block 46, the second support block 46 is fixedly connected with a third motor 45, the output shaft of the third motor 45 is fixedly connected with a disc, the bottom of the disc is eccentrically fixedly connected with a stirring rod 47, the stirring rod 47 can rotate with the rotation of the output shaft of the third motor 45, and can move up and down, and can stir the reagent in the bottle.
[0038] Further, as shown in the figure, Figure 9As shown, the smearing mechanism 5 includes a third support column 41, a fourth motor 52, a third rotating rod 53, the fourth support column 51 is fixedly connected with the inner bottom surface of the cabinet 8, the top end of the fourth support column 51 is fixedly connected with the fourth motor 52, one end of the third rotating rod 53 is fixedly connected with the output shaft of the fourth motor 52, the other end of the third rotating rod 53 is fixedly connected with a fifth electric cylinder 54, the output end of the fifth electric cylinder 54 is fixedly connected with a smear device 55, the smear device 55 is provided with a precise probe, the probe is used for dipping the sample in the bottle, a support 56 is arranged on the inner bottom surface of the cabinet 8, a glass slide carrier 57 is arranged on the top of the support 56, the support 56 and the glass slide carrier 57 are detachably connected, a plurality of grooves are arranged in the annular array on the upper surface of the glass slide carrier 57, and the grooves are used for placing glass slides.
[0039] Further, as shown in the smearing mechanism 5, Figure 10 As shown, the cleaning mechanism 6 includes a waste liquid barrel 604 and a cleaning barrel 608, the base 1 is provided with a first sliding groove 613 and a second sliding groove 614, the waste liquid barrel 604 is located in the first sliding groove 613, the cleaning barrel 608 is located in the second sliding groove 614, the first sliding groove 613 and the second sliding groove 614 are arranged to facilitate the removal of the waste liquid barrel 604 and the cleaning barrel 608, cleaning of the waste liquid barrel 604 and the cleaning barrel 608, and convenient addition of cleaning agent to the cleaning barrel 608 by the staff at any time, the cabinet 8 is internally provided with a first vertical column 611 and a second vertical column 609, the top of the first vertical column 611 is provided with a cleaning hole 612, the top of the second vertical column 609 is provided with a cleaning groove 610, the cleaning hole 612 is located below the fourth electric cylinder 44, and the purpose is to ensure that the stirring rod 47 can be located directly above the cleaning hole 612, so that the stirring rod 47 can enter the cleaning hole 612 for cleaning, the cleaning groove 610 is located on the path of the circular arc motion of the third rotating rod 53, and the purpose is to ensure that the smear device 55 can enter the cleaning groove 610 for cleaning, the cabinet 8 is internally provided with a first water pump 601 and a second water pump 605, the first water pump 601 is provided with a first water pipe 602 at the water inlet, the first water pump 601 is provided with a second water pipe 603 at the water outlet, the cleaning hole 612 and the cleaning groove 610 are in communication with the first water pipe 602, the portion of the first water pipe 602 located in the cleaning hole 612 and the cleaning groove 610 is provided with a control valve for controlling the opening and closing of the opening of the first water pipe 602, the second water pipe 603 is inserted into the waste liquid barrel 604, the second water pump 605 is provided with a third water pipe 606 at the water inlet, the second water pump 605 is provided with a fourth water pipe 607 at the water outlet, the third water pipe 606 is inserted into the cleaning barrel 608, the cleaning hole 612 and the cleaning groove 610 are in communication with the fourth water pipe 607, and the portion of the fourth water pipe 607 located in the cleaning hole 612 and the cleaning groove 610 is provided with a control valve for controlling the opening and closing of the opening of the fourth water pipe 607.
[0040] Further, as shown in the smearing mechanism 5, Figure 1 And Figure 2As shown, the base 1 is threadedly connected with a rack 12, and a spare glass slide rack 57 is placed on the rack 12, which facilitates the replacement of the glass slide rack 57 by the worker.
[0041] Further, as shown in Figure 1 With Figure 2 As shown, the cabinet body 8 is provided with an embedded groove on one side wall of the discharge port, and the first baffle 13 is slidably connected in the embedded groove. The cabinet body 8 is hingedly connected with the second baffle 14 on one side wall of the inlet port. The first baffle 13 and the second baffle 14 are arranged to protect the equipment in the cabinet body 8 and facilitate the observation of the internal condition of the cabinet body 8 by the worker. The first baffle 13 and the second baffle 14 are fixedly connected with the handle 15, and the handle 15 is arranged to facilitate the operation of the worker.
[0042] Further, as shown in 6, the first rotating rod 23, the second rotating rod 33, the second supporting block 46 and the third rotating rod 53 are all installed with the sensing device 16 on the side of the upper surface of the ring-shaped conveyor belt 9. In the figure, only the sensing device 16 below the first rotating rod 23 is labeled, and the other sensing devices 16 are not labeled. The sensing device 16 is electrically connected with the power source of the ring-shaped conveyor belt 9. When the bottle on the ring-shaped conveyor belt 9 is located directly below the sensing device 16, the ring-shaped conveyor belt 9 stops running. The mechanism corresponding to the sensing device 16 operates the reagent in the bottle. After the operation is completed, the ring-shaped conveyor belt 9 continues to run.
[0043] Further, as shown in Figure 4 With Figure 5 As shown, the upper surface of the ring-shaped conveyor belt 9 is provided with a clamping groove 17 for placing the bottle. The ring-shaped conveyor belt 9 is installed with a double-shaft electric cylinder 18, and the two output ends of the double-shaft electric cylinder 18 are fixedly connected with the clamping plate 19. The clamping plate 19 is located outside the clamping groove 17, and the clamping plate 19 clamps the bottle in the clamping groove 17.
[0044] Further, as shown in Figure 1 With Figure 2 As shown, the base 1 is placed with a control panel 70, which is used to operate and set the instruments in the cabinet body 8.
[0045] (1) When using, the device is assembled, the bottle is placed on the feeding conveyor belt 10, the feeding conveyor belt 10 is started, when the first bottle is conveyed to the first rotating rod 23 directly below, the ring conveyor belt 9 stops moving, the output shaft of the first electric cylinder 24 drives the first electric gripper 25 to move downward, the first electric gripper 25 grabs the bottle, then the output shaft of the first electric cylinder 24 is retracted, the first electric gripper 25 and the bottle are lifted, the first motor 22 is started, the output shaft of the first motor 22 drives the first rotating rod 23 to rotate, the first rotating rod 23 drives the first electric cylinder 24 and the first electric gripper 25 to rotate together, when the bottle grabbed by the first electric gripper 25 rotates to the upper side of the clamping groove 17, the output shaft of the first electric cylinder 24 moves downward, and the first electric gripper 25 releases the bottle, so that the bottle falls into the clamping groove 17, the double-shaft electric cylinder 18 is started, the output shaft of the double-shaft electric cylinder 18 drives the clamping plate 19 to move, the clamping plate 19 fixes the bottle in the clamping groove 17, then the first rotating rod 23 is reset, and the ring conveyor belt 9 is started after the first rotating rod 23 is reset.
[0046] (2) When the ring conveyor belt 9 drives the bottle to move to the second rotating rod 33 directly below, the ring conveyor belt 9 stops moving, the second electric cylinder 32 drives the second rotating rod 33, the second motor 34 and the second electric gripper 35 to move, under the assistance of the second motor 34, the second electric gripper 35 unscrews and grabs the bottle cap, then the output shaft of the second electric cylinder 32 is retracted, and the second motor 34 and the second electric gripper 35 are lifted, and then the ring conveyor belt 9 drives the bottle without the bottle cap to continue running.
[0047] (3) When the ring conveyor belt 9 drives the bottle without the bottle cap to be conveyed to the first supporting block 43 directly below, the ring conveyor belt 9 stops running, and the output shaft of the third electric cylinder 42 drives the fourth electric cylinder 44, the third motor 45 and the stirring rod 47 to move downward, the stirring rod 47 penetrates into the bottle, the output shaft of the third motor 45 drives the stirring rod 47 to rotate, and the stirring rod 47 is used to stir the reagent in the bottle, then the output shaft of the third electric cylinder 42 moves upward, and the fourth electric cylinder 44, the third motor 45 and the stirring rod 47 with the reagent are lifted upward, then the ring conveyor belt 9 drives the bottle to continue running, after the stirring rod 47 is lifted, the output shaft of the fourth electric cylinder 44 is retracted, and drives the stirring rod 47 to move in the horizontal direction, and then the stirring rod 47 is dropped into the cleaning hole 612 through the third electric cylinder 42 for cleaning, and after the stirring rod 47 is cleaned, the third electric cylinder 42 and the fourth electric cylinder 44 are reset.
[0048] (4) When the bottle is driven by the circular conveyor 9 to the position below the third rotating rod 53, the bottle stops moving, the fifth electric cylinder 54 drives the smearing device 55 to move downward, the smearing device 55 dips into the bottle to take sample, then the smearing device 55 is lifted from the bottle with the fifth electric cylinder 54, the fourth motor 52 drives the third rotating rod 53 to rotate, the third rotating rod 53 drives the smearing device 55 to rotate, the smearing device 55 slightly swings on the corresponding slide to smear the sample on the slide, then the circular conveyor 9 continues to move; after the smearing is completed, the slide rack 57 rotates by an angle to make the slide to be smeared next rotate to the position corresponding to the smearing device 55, after the smearing device 55 smears the slide, in the returning process, when the smearing device 55 is located directly above the cleaning tank 610, the fifth electric cylinder 54 drives the smearing device 55 to move downward, the smearing device 55 is cleaned in the cleaning tank 610, and then the smearing device 55 is reset.
[0049] (5) After the smearing device 55 takes sample in the bottle, the bottle is continuously driven by the circular conveyor 9, when the bottle moves to the position below the second rotating rod 33, the circular conveyor 9 stops moving, the bottle cap is put back on the bottle and screwed tightly as in step (2), then the circular conveyor 9 continues to move, the bottle is driven by the circular conveyor 9 to the specified position and stops moving, the position ensures that the bottle is located on the movement path of the first rotating rod 23 of the grabbing mechanism 2 beside the discharge conveyor 11, as in step (1), the bottle is grabbed by the first electric grabber 25 and placed on the discharge conveyor 11, at this time, the second bottle on the feeding conveyor 10 moves to the position below the first rotating rod 23 beside the feeding conveyor 10, the above steps are repeated, and the worker intermittently places bottles on the feeding conveyor 10 and takes bottles from the discharge conveyor 11. Through the debugging of the driving between the feeding conveyor 10, the discharge conveyor 11, the circular conveyor 9, the grabbing mechanism 2, the unscrewing mechanism 3, the stirring mechanism 4, the smearing mechanism 5 and the cleaning mechanism 6, the second bottle can enter the system when the first bottle is completely processed, and the normal operation of each mechanism can be ensured without interference.
[0050] (6) When the cleaning hole 612 and the cleaning tank 610 need to be cleaned, the first water pump 601 is started, the control valve of the first water pipe 602 is opened, the control valve of the fourth water pipe 607 is closed, the first water pipe 602 discharges the waste liquid in the cleaning hole 612 and the cleaning tank 610 into the waste liquid tank 604 through the second water pipe 603, and the waste liquid tank 604 is connected to the drainage pipeline; when the cleaning hole 612 and the cleaning tank 610 need to be added with cleaning liquid, the second water pump 605 is started, the control valve of the first water pipe 602 is closed, the control valve of the fourth water pipe 607 is opened, and the third water pipe 606 sends the cleaning liquid in the cleaning tank 608 to the cleaning hole 612 and the cleaning tank 610 through the fourth water pipe 607.
[0051] The above is a further detailed description of the present application in combination with specific preferred embodiments, and cannot be deemed to limit the specific implementation of the present application to these descriptions. For ordinary skilled persons in the technical field to which the present application belongs, some simple deductions or substitutions can be made without departing from the concept of the present application, and all of them shall be deemed to fall within the protection scope of the present application.
Claims
1. A fully automated smear device comprising a base (1), characterized in that: The upper surface of the base (1) is fixedly connected with a support frame (7), the top of the support frame (7) is provided with a cabinet body (8), the inside of the cabinet body (8) is provided with an annular conveying belt (9), one side wall of the cabinet body (8) is provided with an inlet, the other side of the cabinet body (8) is provided with an outlet, the inlet and the outlet are located on opposite sides, the inside of the cabinet body (8) is provided with an inlet conveying belt (10) and an outlet conveying belt (11), the inlet conveying belt (10) is located on one side of the inlet, the outlet conveying belt (11) is located on one side of the outlet, the inlet conveying belt (10) and the outlet conveying belt (11) are provided with a grabbing mechanism (2) on one side, the inside of the cabinet body (8) is provided with a twisting mechanism (3), a stirring mechanism (4) and a smearing mechanism (5) in sequence along the running direction of the annular conveying belt (9), and the inside of the cabinet body (8) is provided with a cleaning mechanism (6).
2. A fully automated smear device as claimed in claim 1, characterized in that: The grabbing mechanism (2) comprises a first supporting column (21), a first motor (22) and a first rotating rod (23), the first supporting column (21) is fixedly connected with the inner bottom surface of the cabinet body (8), the first motor (22) is installed at the top of the first supporting column (21), one end of the first rotating rod (23) is fixedly connected with the output shaft of the first motor (22), the other end of the first rotating rod (23) is fixedly connected with a first electric cylinder (24), the output shaft of the first electric cylinder (24) penetrates the first rotating rod (23) in the vertical direction, and the output end of the first electric cylinder (24) is fixedly connected with a first electric grab hand (25).
3. A fully automated smear device as claimed in claim 2, characterized in that: The twisting mechanism (3) comprises a second supporting column (31), a second electric cylinder (32) and a second rotating rod (33), the second supporting column (31) is fixedly connected with the inner bottom surface of the cabinet body (8), the second electric cylinder (32) is installed at the top of the second supporting column (31), one end of the second rotating rod (33) is fixedly connected with the output end of the second electric cylinder (32), and the other end of the second rotating rod (33) is fixedly connected with a second motor (34), the output shaft of the second motor (34) is fixedly connected with a second electric grab hand (35).
4. A fully automated smear device as claimed in claim 3, characterized in that: The stirring mechanism (4) comprises a third supporting column (41), a third electric cylinder (42) and a fourth electric cylinder (44), the third supporting column (41) is fixedly connected with the inner bottom surface of the cabinet body (8), the output shaft of the third electric cylinder (42) is fixedly connected with a first supporting block (43), the fourth electric cylinder (44) is fixedly connected with the first supporting block (43), the output end of the fourth electric cylinder (44) is fixedly connected with a second supporting block (46), the second supporting block (46) is fixedly connected with a third motor (45), the output shaft of the third motor (45) is fixedly connected with a disc, and the bottom of the disc is eccentrically fixedly connected with a stirring rod (47).
5. A fully automated smear device as claimed in claim 4, characterized in that: The smearing mechanism (5) comprises a fourth support column (51), a fourth motor (52) and a third rotating rod (53), the fourth support column (51) is fixedly connected with the inner bottom surface of the cabinet body (8), the top end of the fourth support column (51) is fixedly connected with the fourth motor (52), one end of the third rotating rod (53) is fixedly connected with the output shaft of the fourth motor (52), and the other end of the third rotating rod (53) is fixedly connected with a fifth cylinder (54); the output end of the fifth cylinder (54) is fixedly connected with a smear device (55); a support (56) is arranged on the inner bottom surface of the cabinet body (8), and a glass slide tray (57) is arranged on the top of the support (56).
6. A fully automated smear device as in claim 1, wherein: The cleaning mechanism (6) comprises a waste liquid barrel (604) and a cleaning barrel (608), the base (1) is provided with a first sliding groove (613) and a second sliding groove (614), the waste liquid barrel (604) is located in the first sliding groove (613), and the cleaning barrel (608) is located in the second sliding groove (614); the cabinet body (8) is internally provided with a first vertical column (611) and a second vertical column (609), the top of the first vertical column (611) is provided with a cleaning hole (612), and the top of the second vertical column (609) is provided with a cleaning groove (610); the cabinet body (8) is internally provided with a first water pump (601) and a second water pump (605), the water inlet of the first water pump (601) is provided with a first water pipe (602), the water outlet of the first water pump (601) is provided with a second water pipe (603), the cleaning hole (612) and the cleaning groove (610) are in communication with the first water pipe (602), the second water pipe (603) is inserted into the waste liquid barrel (604), the water inlet of the second water pump (605) is provided with a third water pipe (606), the water outlet of the second water pump (605) is provided with a fourth water pipe (607), the third water pipe (606) is inserted into the cleaning barrel (608), and the cleaning hole (612) and the cleaning groove (610) are in communication with the fourth water pipe (607).
7. A fully automated smear device as claimed in claim 1, wherein: The base (1) is threadedly connected with a placing rack (12).
8. A fully automated smear device as in claim 1, wherein: The cabinet body (8) is provided with an embedding groove on one side wall of the discharge port, the embedding groove is slidably connected with a first baffle (13), and the cabinet body (8) is hingedly connected with a second baffle (14) on one side wall of the feeding port; the first baffle (13) and the second baffle (14) are fixedly connected with a handle (15).
9. A fully automated smear device as claimed in claim 5, wherein: The first rotating rod (23), the second rotating rod (33), the second support block (46) and the third rotating rod (53) are arranged on the side of the ring-shaped conveying belt (9) in the uppermost position and are provided with an induction device (16).
10. The fully automated smear device of claim 1, wherein: The ring-shaped conveying belt (9) is provided with a clamping groove (17) on the upper surface, and is provided with a double-shaft electric cylinder (18); the two output ends of the double-shaft electric cylinder (18) are fixedly connected with clamping plates (19), and the clamping plates (19) are located outside the clamping groove (17).