Slide rail type bottom supporting plate and box-type substation applying same

By combining short slide rails with traveling wheels, along with locking devices and stops, the aesthetic and safety hazards caused by exposed slide rails are solved, thereby improving the stability and safety of the prefabricated substation, making it suitable for smart city and temporary power supply applications.

CN224053725UActive Publication Date: 2026-03-27SHANDONG XINDU ELECTRIC CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-18
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

Existing sliding rail support structures in prefabricated substations present aesthetic and safety hazards due to exposed sliding rails. Furthermore, shortening the sliding rails may lead to structural instability, especially in areas with pedestrian walkways or dense equipment.

Method used

A collaborative compensation mechanism of short slide rails and traveling wheels is adopted, with the slide rail length shortened to less than 50% of the support plate body. The traveling wheels and wheel grooves cooperate to form a moving fulcrum. Combined with the support plate locking device and stops, stability and safety are ensured.

Benefits of technology

It effectively reduces the exposed portion of the sliding rails, solves safety hazards and landscape harmony issues, and improves the structural stability and safety of the box-type substation, making it suitable for smart cities and temporary power supply applications.

✦ Generated by Eureka AI based on patent content.

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Abstract

A sliding rail type bottom supporting plate is used for installing a box type transformer substation box body on a concrete foundation and comprises a supporting plate body, walking wheels, sliding rails and sliding blocks, the two parallel and opposite sliding rails are fixedly installed on the concrete foundation, the length of the sliding rails is smaller than half of the length of the supporting plate body, sliding grooves are formed in the upper portions of the sliding rails, and the sliding blocks are arranged in the sliding grooves. A sliding block matched with the sliding groove is arranged at the bottom of the supporting plate body, the sliding block is centrally arranged at the bottom of the supporting plate body in the length direction, the length of the sliding block is larger than half of the length of the supporting plate body, a wheel groove is formed in the bottom of the sliding groove, and the bottom of the wheel groove and the concrete foundation are located on the same horizontal plane. Walking wheels are arranged at the four corners of the supporting plate body respectively, and the maximum size of the outer contour of each walking wheel is smaller than the width of the corresponding wheel groove. According to the sliding rail type bottom supporting plate and the box-type substation applying the sliding rail type bottom supporting plate, breakthrough of structural stability and site adaptability is achieved through a dynamic compensation mechanism of the short sliding rails and the walking wheels.
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Description

Technical Field

[0001] This utility model relates to the field of substation technology, specifically to a sliding rail bottom support plate and a box-type substation using the same. Background Technology

[0002] The bottom support structure of a prefabricated substation needs to balance stability and adjustability. The slide rail, as a core component, facilitates the position adjustment of the prefabricated unit through lateral guidance, aiding in installation, maintenance, and layout optimization. However, existing slide rail support structures suffer from the following technical defects, limiting their practical application:

[0003] To fully support the weight of the enclosure and ensure stability during movement, the length of traditional sliding rails is usually close to or exceeds the length of the support plate. However, after the prefabricated substation is moved laterally, a large area of ​​the sliding rails is exposed on the outside of the foundation, which not only ruins the overall aesthetics of the site but also creates safety hazards such as tripping and bumping, especially in sidewalks or areas with dense equipment. If the sliding rails are shortened to reduce the exposed part, the support plate may be partially suspended when the prefabricated substation is moved, which will significantly reduce the structural stability and may easily lead to enclosure tilting, sliding rail deformation, or local pressure damage to the foundation in the long run.

[0004] Therefore, this utility model proposes a sliding rail type bottom support plate and a box-type substation using it. Utility Model Content

[0005] To address the aforementioned issues, this utility model provides a sliding rail bottom support plate and a prefabricated substation using the same. Through a dynamic compensation mechanism of "short sliding rail + traveling wheels," the sliding rail bottom support plate and the prefabricated substation using the same achieve breakthroughs in structural stability and site adaptability while maintaining the guiding accuracy of traditional long sliding blocks. This provides technical support for the widespread application of prefabricated substations in smart cities, temporary power supply, and other fields.

[0006] The technical solution of this utility model is as follows:

[0007] A sliding rail type bottom support plate is used to install a box-type substation enclosure on a concrete foundation. It includes a support plate body, traveling wheels, sliding rails, and sliders. Two parallel sliding rails are fixedly installed on the concrete foundation. The length of the sliding rails is less than half the length of the support plate body. A sliding groove is provided on the upper part of the sliding rails. A slider that mates with the sliding groove is provided on the bottom of the support plate body. The slider is centered on the bottom of the support plate body along its length, and its length is greater than half the length of the support plate body. A wheel groove is provided at the bottom of the sliding groove, and the bottom of the wheel groove is on the same horizontal plane as the concrete foundation. Traveling wheels are respectively provided at the four corners of the support plate body, and the maximum outer dimension of the traveling wheels is less than the width of the wheel groove.

[0008] Each of the slide rails is composed of two half slide rail strips, the two half slide rail strips are fixed on the concrete foundation in parallel and opposite directions, and a sliding groove and a wheel groove are formed in the middle of the two half slide rail strips.

[0009] The half slide rail strips are fixed on the concrete foundation through bolts.

[0010] The bolts are expansion bolts.

[0011] Support plate locking devices are arranged on the slide rails.

[0012] The support plate locking devices comprise locking screws, locking screw screw holes are arranged on the half slide rail strips, the locking screws are installed in the locking screw screw holes through thread cooperation, and the locking screws are locked or loosened by making the end portions of the locking screws abut against or move away from the sliding blocks.

[0013] Optionally, locking screw screw holes are arranged at the middle positions of the half slide rail strips.

[0014] Optionally, locking screw screw holes are arranged at the end positions of the half slide rail strips.

[0015] Baffles are arranged at the end portions of the sliding blocks.

[0016] A box-type substation applies slide rail type bottom support plates, and comprises a box-type substation box body, which is fixedly arranged at the top of the slide rail type bottom support plates.

[0017] The box-type substation has the advantages that:

[0018] 1. The slide rail type bottom support plate and the box-type substation applying the same can solve the problem of slide rail exposure through the synergistic compensation mechanism of the short slide rail and the walking wheels, the length of the slide rail is shortened to less than 50% of the support plate body, the exposed part is reduced by more than 60%, and the safety hazards and landscape coordination problems of the sidewalk and the municipal area are completely solved; the walking wheels and the wheel grooves form a "moving fulcrum", and when the box body moves to the end of the slide rail, the walking wheels automatically share the load and compensate for the suspension effect caused by the short slide rail.

[0019] 2. The slide rail type bottom support plate and the box-type substation applying the same can be locked after the position adjustment of the box-type substation is completed through the support plate locking devices arranged on the slide rails, and the movement of the box-type substation is prevented.

[0020] 3. The slide rail type bottom support plate and the box-type substation applying the same can prevent the bottom support plate body from completely coming out of the slide rail through the baffles arranged at the end portions of the sliding blocks.BRIEF DESCRIPTION OF DRAWINGS BRIEF DESCRIPTION OF DRAWINGS

[0021] The solutions and advantages of the present application will become clear to those of ordinary skill in the art from a review of the detailed description of the preferred embodiments which follows. The drawings should not be considered limiting; the application can admit to other equally effective embodiments.

[0022] In the drawings:

[0023] Figure 1 Structure diagram of a sliding rail type bottom support plate and a box-type substation using the same according to an embodiment of the present application;

[0024] Figure 2 is a side view of the sliding rail type bottom support plate; Figure 1

[0025] Figure 3 is an enlarged view of A in the sliding rail type bottom support plate; Figure 2

[0026] Figure 4 is an enlarged view of B in the sliding rail type bottom support plate; Figure 2

[0027] Components represented by reference numerals in the drawings are as follows:

[0028] The present application: 1, concrete foundation, 2, box-type substation box, 3, support plate body, 4, walking wheel, 5, sliding rail, 5a, half sliding rail strip, 5b, bolt, 5c, locking screw, 5d, sliding groove, 5e, wheel groove, 6, sliding block, 6a, stop block. DETAILED DESCRIPTION

[0029] As shown in Figs. Figure 1 and Figure 2 , the sliding rail type bottom support plate is mainly used for stably installing the box-type substation box 2 on the concrete foundation 1, and facilitates adjustment and movement of the box body; through the cooperation of the short sliding rail and the walking wheel, safe, stable and convenient movement of the support plate is realized.

[0030] The sliding rail type bottom support plate comprises a support plate body 3, a walking wheel 4, a sliding rail 5 and a sliding block 6.

[0031] Two parallel and opposite sliding rails 5 are fixedly installed on the concrete foundation 1, and the length of the sliding rail 5 is less than half the length of the support plate body 3.

[0032] A sliding groove 5d is arranged at the upper portion of the sliding rail 5, and a sliding block 6 matched with the sliding groove 5d is arranged at the bottom of the support plate body 3, the sliding block 6 is centrally arranged at the bottom of the support plate body 3 along the length direction, and the length of the sliding block 6 is greater than half the length of the support plate body 3.

[0033] ​​The bottom of the sliding groove 5d is provided with a wheel groove 5e, and the bottom of the wheel groove 5e is at the same level as the concrete foundation 1.

[0034] The walking wheels 4 are arranged at the four corners of the support plate body 3, and the maximum size of the outer contour of the walking wheels 4 is smaller than the width of the wheel groove 5e. The walking wheels 4 can be selected from the commonly used universal casters with brake devices on the market.

[0035] As shown in Figure 3 and Figure 4 Each sliding rail 5 is composed of two half sliding rail strips 5a, which are fixed on the concrete foundation 1 in parallel and opposite directions, and the middle of the two half sliding rail strips 5a forms a sliding groove 5d and a wheel groove 5e.

[0036] The half sliding rail strip 5a is fixed on the concrete foundation 1 by a bolt 5b, and the bolt 5b is an expansion bolt. The expansion bolt has good anchoring performance, which can ensure that the sliding rail is stably fixed on the concrete foundation, and avoid loosening of the sliding rail due to vibration or external force.

[0037] The length of the sliding rail 5 is less than half the length of the support plate body 3. For example, when the length of the support plate body 3 is 2000mm, the length of the sliding rail 5 can be designed as 800mm. In this way, the exposed part of the sliding rail is significantly reduced, effectively solving the safety hazard and landscape coordination problem of the sidewalk and municipal area.

[0038] A sliding block 6 is arranged at the bottom of the support plate body 3 in the middle along the length direction, and the length of the sliding block 6 is greater than half the length of the support plate body 3. For example, when the length of the support plate body 3 is 2000mm, the length of the sliding block 6 can be designed as 1200mm. In this way, the sliding block 6 can fully cooperate with the sliding groove 5d on the sliding rail 5, ensuring the stable sliding of the support plate body 3 on the sliding rail 5.

[0039] The sliding block 6 tightly cooperates with the sliding groove 5d on the sliding rail 5, ensuring that the support plate body 3 will not be skewed or stuck during movement. The material of the sliding block 6 can be selected from wear-resistant and corrosion-resistant materials such as nylon or polytetrafluoroethylene to prolong the service life.

[0040] The walking wheels 4 are arranged at the four corners of the support plate body 3, and the maximum size of the outer contour of the walking wheels 4 is smaller than the width of the wheel groove 5e. For example, when the width of the wheel groove 5e is 50mm, the maximum size of the outer contour of the walking wheels 4 can be designed as 45mm. In this way, the walking wheels 4 can freely roll in the wheel groove 5e without falling out of the wheel groove 5e.

[0041] The walking wheel 4 serves as a "moving fulcrum". When the box-type substation box 2 moves to the end of the slide rail 5, the walking wheel 4 automatically shares the load and compensates for the overhanging effect that may be caused by the short slide rail. The material of the walking wheel 4 can be high-strength and wear-resistant rubber or plastic to ensure its load-carrying capacity and service life.

[0042] A support plate locking device is arranged on the slide rail 5, which includes a set screw 5c. A set screw hole is arranged on the half slide rail strip 5a, and the set screw 5c is installed in the set screw hole through thread cooperation. By turning the set screw 5c, the end of the set screw 5c is close to or away from the sliding block 6, so as to realize the locking or loosening of the support plate body 3. When it is necessary to adjust the position of the box-type substation box 2, the set screw 5c is loosened, so that the support plate body 3 can freely slide on the slide rail 5; after adjustment, the set screw 5c is tightened to firmly lock the support plate body 3 on the slide rail 5.

[0043] The set screw hole can be arranged at the middle position of the half slide rail strip 5a, or at the end position of both ends. When arranged at the middle position, the support plate body 3 can be locked as a whole; when arranged at the end position of both ends, the two sides of the support plate body 3 can be respectively locked, improving the flexibility of locking.

[0044] End blocks 6a are arranged at both ends of the sliding block 6. The material of the end blocks 6a can be the same wear-resistant and corrosion-resistant material as the sliding block 6, such as nylon or polytetrafluoroethylene. The end blocks 6a can effectively prevent the support plate body 3 from completely coming out of the slide rail 5. When the support plate body 3 moves to the end of the slide rail 5, the end blocks 6a will contact the end of the slide rail 5, preventing the support plate body 3 from continuing to move, thereby avoiding the support plate body 3 from falling off the slide rail 5, and improving the safety of the equipment.

[0045] The slide rail type bottom support plate and the box-type substation applying the same reduce the exposure of the slide rail: the traditional long slide rail design will cause a large amount of slide rail to be exposed, which not only affects the safety of the sidewalk and the municipal area, but also is not coordinated with the surrounding environment. The length of the slide rail is shortened to less than 50% of the length of the support plate body in the utility model, and the exposed part is reduced by more than 60%. For example, when the length of the support plate body is 2000mm, the length of the traditional slide rail may be 1800mm, and the exposed part is relatively long; while the length of the slide rail of the utility model can be designed as 800mm, and the exposed part is significantly reduced, thereby completely solving the safety hazard and landscape coordination problem of the sidewalk and the municipal area.

[0046] The slide rail type bottom support plate and the box-type substation applying the same improve safety: the short slide rail design reduces the risk of collision between pedestrians or vehicles and the slide rail, improving the safety of the equipment. At the same time, the setting of the walking wheel makes the box-type substation box more stable during movement, further reducing the safety risk.

[0047] When the box-type transformer station box moves to the end of the slide rail, the support plate body may be suspended due to the short length of the slide rail. The walking wheels arranged at the four corners of the support plate body can cooperate with the wheel grooves on the slide rail to form a "moving fulcrum", automatically share the load and compensate the suspension effect caused by the short slide rail. In this way, even if the support plate body is partially suspended, the walking wheels can provide stable support to ensure the overall stability of the box-type transformer station.

[0048] The support plate locking device arranged on the slide rail is locked and loosened by a set screw. The set screw can firmly lock the support plate body on the slide rail to prevent it from moving under the action of external forces such as wind and vibration, and the design of the locking device improves the stability of the box-type transformer station during use.

[0049] The set screw hole can be arranged at different positions of the half slide rail strip, which can be locked integrally at the middle position or locked separately at the two end positions. This design improves the flexibility of locking and facilitates adjustment according to different use requirements.

[0050] The stoppers arranged at both ends of the sliding block can effectively prevent the support plate body from completely coming out of the slide rail. The contact between the stopper and the end of the slide rail prevents the support plate body from moving further, ensuring that the equipment is always within a safe range, and the design of the stopper improves the anti-disengagement reliability of the equipment.

[0051] The slide rail type bottom support plate and the box-type transformer station applying the same realize the breakthrough of structural stability and site adaptability on the premise of maintaining the traditional long slide block guiding precision through the dynamic compensation mechanism of "short slide rail + walking wheel", which provides technical support for the wide application of the box-type transformer station in the field of smart city and temporary power supply.

Claims

1. A slide rail type bottom support plate for installing a box-type substation tank (2) on a concrete foundation (1), characterized in that, The utility model relates to a kind of support plate, including support plate body (3), walking wheel (4), slide rail (5) and sliding block (6), two parallel slide rails (5) are fixedly installed on concrete foundation (1), the length of slide rail (5) is less than half the length of support plate body (3), slide groove (5d) is provided in the upper portion of slide rail (5), sliding block (6) is provided in the bottom of support plate body (3) and cooperates with slide groove (5d), sliding block (6) is centrally arranged in the bottom of support plate body (3) along length direction, the length of sliding block (6) is greater than half the length of support plate body (3), wheel groove (5e) is provided in the bottom of slide groove (5d), the bottom of wheel groove (5e) is on the same horizontal plane with concrete foundation (1), walking wheel (4) is respectively provided on the four corners of support plate body (3), and the maximum size of the outer contour of walking wheel (4) is less than the width of wheel groove (5e).

2. The slide rail type bottom support plate according to claim 1, wherein Each slide rail (5) has two half slide rail strips (5a), and the two half slide rail strips (5a) are fixed on the concrete foundation (1) in parallel and opposite directions, and the middle of the two half slide rail strips (5a) forms the slide groove (5d) and the wheel groove (5e).

3. A slide rail type bottom support plate according to claim 2, wherein The half slide rail strip (5a) is fixed on the concrete foundation (1) by bolts (5b).

4. The slide rail type bottom support plate according to claim 3, wherein The bolt (5b) is an expansion bolt.

5. The slide rail type bottom support plate according to claim 1, wherein A support plate locking device is arranged on the slide rail (5).

6. A slide rail type bottom support plate according to claim 5, wherein The support plate locking device includes a clamping screw (5c), and a clamping screw hole is arranged on the half slide rail strip (5a), the clamping screw (5c) is installed in the clamping screw hole in a threaded manner, and the locking or loosening of the support plate body (3) is realized by tightening the clamping screw (5c) to make the end of the clamping screw (5c) abut against or away from the sliding block (6).

7. A slide rail type bottom support plate according to claim 6, wherein The clamping screw hole is arranged at the middle position of the half slide rail strip (5a).

8. The slide rail type bottom support plate according to claim 6, wherein The clamping screw hole is arranged at the end position of the half slide rail strip (5a).

9. The slide rail type bottom support plate according to claim 1, wherein A stop block (6a) is arranged at the end of the sliding block (6).

10. A box-type substation applying the slide rail type bottom support plate according to any one of claims 1-9, characterized in that, The utility model relates to a kind of support plate, including box-type substation box (2), and box-type substation box (2) is fixedly arranged on the top of slide rail type bottom support plate.