Separating device for fine chemical industry production
By introducing a servo motor-driven multi-set filter plate and stirring rod structure into the separation device for fine chemical production, the problem of needing to stop the machine to replace the filter membrane has been solved. This allows for filter plate replacement and filter screen cleaning without stopping the machine, thereby improving production efficiency and separation effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-24
- Publication Date
- 2026-03-31
AI Technical Summary
Existing separation units used in fine chemical production require equipment shutdown when replacing filter membranes, which affects work efficiency.
A filter box with servo motor drive was designed, which includes multiple filter plates and stirring rods. The filter plates can be replaced without stopping the machine, and a cleaning device is provided to clean the filter screen of impurities. Stirring rods and brushes are used to extend the filter screen life.
It enables filter plate replacement without machine downtime, improving production efficiency, and extends the service life of the filter screen through the cleaning device, thereby improving separation efficiency.
Smart Images

Figure CN224056791U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fine chemical technology, specifically a separation device for fine chemical production. Background Technology
[0002] Fine chemicals are a highly integrated and technology-intensive industry. The production process of fine chemicals involves a variety of chemical raw materials and includes multiple processes, such as multi-step synthesis, separation technology, analysis and testing, compounding technology, and formulation development. Separation technology requires the use of separation devices to separate various chemical raw materials.
[0003] Patent CN 221693115 U discloses a separation device for fine chemical production, including a main unit.
[0004] The device has an inlet at the top and an outlet at the front. A through groove is formed at the top, and a filter membrane frame is slidably connected inside the groove. A filter membrane body is installed inside the filter membrane frame. A housing is fixedly connected to the top of the filter membrane frame. Through holes are formed at both the front and rear ends of the housing. A fixing rod is slidably connected to the inner diameter of each through hole. By pulling the control block upwards, the control rod moves the U-shaped block upwards. The U-shaped block then drives the connecting rod, causing the fixing rod to move towards a closer side and disengage inside the fixing hole, thus releasing the filter membrane frame from its position. This allows the user to easily remove the filter membrane frame from inside the device and replace any worn-out filter membrane bodies.
[0005] However, replacing the filter membrane often requires the equipment to be shut down, which will affect the equipment's working efficiency in practical applications. Utility Model Content
[0006] In order to solve the above problems, the purpose of this utility model is to provide a separation device for fine chemical production.
[0007] To solve the above-mentioned technical problems, this utility model adopts the following technical solution: a separation device for fine chemical production, including a filter box with an open top surface, a liquid injection pipe and a liquid discharge pipe respectively provided on the front and rear sides of the filter box, the liquid injection pipe being connected to the rear side wall of the filter box through a flange, and the liquid discharge pipe being connected to the front side wall of the filter box through a flange; a recessed groove is provided near the middle of the inner cavity of the filter box, and two sets of recessed grooves are symmetrically arranged in the inner cavity of the filter box; a filter frame is provided on the recessed groove, and the filter frame is fitted into the recessed groove; a fixing rack is provided on the top of the filter frame, and a gear is engaged with the teeth of the fixing rack; a servo is provided above the gear. The output port of the servo motor is fixedly connected to the gear via a transmission shaft. A slide rail is located on the side of the servo motor away from the fixed rack, and a dovetail groove is formed on the surface of the slide rail. The dovetail groove faces the tooth edge of the fixed rack, and a slider is located inside the dovetail groove. The tail surface of the slider is fixedly welded to the side wall of the servo motor. A rectangular slot is formed between the slide rail and the fixed rack. A stirring rod is located on the side of the gear away from the servo motor, facing into the filter box. The top of the stirring rod is fixedly connected to the central shaft at the bottom of the gear. Multiple brushes are arranged on the outer wall of the stirring rod. Grooves are provided on both sides of the fixed rack and slide rail at the top of the filter frame.
[0008] Furthermore, the inner wall of the groove is provided with a filter plate, which is movably connected to the groove by sliding up and down; multiple sets of filter plates are provided on the filter frame; at the same time, the arrangement of multiple grooves allows the operator to perform multi-level filtration of liquid after placing multiple screens.
[0009] Furthermore, each filter plate has a filter screen fixedly installed inside; the top of the filter plate is provided with a handle pull ring, which is fixedly welded to the top of the filter plate. The handle provides a leverage point for the operator to remove the filter plate from the groove of the filter box, thereby facilitating the removal of the entire filter plate.
[0010] Furthermore, a cleaning device is provided on one side of the filter box, and a connecting pipe is provided at the top of the cleaning device. The opening of the connecting pipe is connected to the inside of the cleaning device. A corrugated pipe is provided at the other end of the connecting pipe. The corrugated pipe has a telescopic function. A water suction pipe is provided at the other end of the corrugated pipe away from the connecting pipe. The water suction pipe opening is fixedly connected to the corrugated pipe opening. The end of the water suction pipe away from the corrugated pipe penetrates through the side wall of the slider. The water suction pipe extends into the filter box through the side wall of the slider. The water suction pipe is located on one side of the servo motor and is parallel to the stirring rod in the cavity inside the filter box. The water suction pipe has through holes in the cavity inside the filter box. Multiple sets of through holes are provided on the side wall of the water suction pipe. It is worth noting that the cleaning device in this embodiment is existing conventional technology and will not be described in detail here.
[0011] Furthermore, the inner wall of the recessed groove of the filter box is fixedly installed with a box sealing gasket. By setting the box sealing gasket, the gap at the contact point between the filter box and the filter frame is sealed, reducing the possibility of unfiltered liquid passing through the gap.
[0012] Furthermore, filter plate sealing gaskets are fixedly installed on the inner walls of the grooves of the filter frame. By setting the filter plate sealing gaskets, the gaps at the contact points between the filter plate and the filter frame are sealed, reducing the possibility of the filter plate shaking caused by the vibration generated by the stirring rod during stirring and oscillation, thereby avoiding the filtration efficiency of the device being affected.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0014] 1. Multiple filter plates are installed in the filter box. When replacing the filter plates, there is no need to stop the equipment or shut down the liquid injection pipe. The filter plates can be replaced directly, which greatly increases the production efficiency of fine chemicals.
[0015] 2. By using the stirring rod and cleaning device together, impurities on the filter screen can be effectively cleaned, extending the service life of the filter screen and increasing the efficiency of fine chemical production. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0018] Figure 2 This is a cross-sectional structural diagram of the overall filtration device of this utility model.
[0019] Figure 3 This is a schematic diagram of the top structure of the filter device of this utility model.
[0020] Figure 4 This is a schematic diagram of the top cross-sectional structure of the filter device of this utility model.
[0021] Figure 5 This is a schematic diagram of the cross-sectional structure of the filter cleaning of this utility model.
[0022] Figure 6 This is a schematic diagram of the filter plate structure of this utility model.
[0023] In the diagram: 1. Filter box; 2. Servo motor; 3. Filter frame; 301. Groove; 4. Filter screen; 5. Filter plate; 6. Handle pull ring; 7. Gear; 8. Stirring rod; 801. Brush; 9. Cleaning device; 901. Suction pipe; 902. Corrugated pipe; 903. Connecting pipe; 10. Slide rail; 11. Slider; 12. Fixed rack; 13. Liquid injection pipe; 14. Liquid drain pipe. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Example 1: As Figures 1-6 As shown, this utility model provides a separation device for fine chemical production, including a filter box 1 with an open top surface. The filter box 1 has an injection pipe 13 and a drain pipe 14 on its front and rear sides, respectively. The injection pipe 13 is connected to the rear wall of the filter box 1 via a flange, and the drain pipe 14 is connected to the front wall of the filter box 1 via flanges. The filter box 1 has a recessed groove near the center of its inner cavity, with two sets of recessed grooves symmetrically arranged within the cavity. A filter frame 3 is mounted on the recessed groove and is fitted inside it. A fixed rack 12 is mounted on the top of the filter frame 3, and a gear 7 is engaged with the teeth of the rack 12. A servo motor 2 is mounted above the gear 7, and the output port of the servo motor 2 is fixedly connected to the gear 7 via a drive shaft. A slide rail 10 is mounted on the side of the servo motor 2 away from the fixed rack 12, and a dovetail groove is formed on the surface of the slide rail 10. The dovetail groove is arranged facing the toothed edge of the fixed rack 12. A slider 11 is provided inside the dovetail groove, and the tail surface of the slider 11 is fixedly welded to the side wall of the servo motor 2. A rectangular slot is opened between the slide rail 10 and the fixed rack 12. A stirring rod 8 is provided inside the filter box 1 on the side of the gear 7 away from the servo motor 2. The top of the stirring rod 8 is fixedly connected to the bottom central shaft of the gear 7. A brush 801 is provided on the outer wall of the stirring rod 8, and multiple sets of brushes 801 are provided on the upper and lower outer wall of the stirring rod 8. The top of the filter frame 3 is fixed with the rack 12 and both sides of the slide rail 10, and a filter plate 5 is provided on the inner wall of the groove 301. The filter plate 5 is movably connected to the groove 301 by sliding up and down. Multiple sets of filter plates 5 are provided on the filter frame 3. A filter screen 4 is fixedly installed inside each filter plate 5. A handle pull ring 6 is provided on the top of the filter plate 5, and the handle pull ring 6 is fixedly welded to the top of the filter plate 5.
[0026] Working principle: In use, filter plates 5 are inserted into the inner wall of groove 301. Two sets of filter plates 5 are mounted on the filter frame 3, with a servo motor 2 positioned between them. A stirring rod 8 is connected below the servo motor 2, and a brush 801 is mounted on the side wall of the stirring rod 8. The motor 2's power output drives the stirring rod 8 and brush 801 to rotate. Liquid is then injected into the filter box 1 through the injection port 13 on the rear side wall. When the injected liquid contacts the nearest filter plate 5, it passes through the filter screen on the filter plate 5. 4. Filtration is performed. The filtered liquid is further filtered when it passes through the second filter plate 5 to improve the filtration effect. When viscous liquid accumulates in the connecting frame 3, the viscous liquid is stirred by the rotating stirring rod 8. Under the vibration of the stirring rod 8, the liquid is quickly filtered through the filter screen 4 of the filter plate 5 and enters the filter box 1. With multiple sets of filter plates 5, when the filter screen 4 is old and needs to be replaced, the filter plate 5 can be replaced directly without stopping the equipment or closing the liquid injection pipe 13, which greatly increases the efficiency of fine chemical production.
[0027] Example 2: Figures 1-5 As shown, this utility model provides a separation device for fine chemical production, including a filter box 1 with a cleaning device 9 on one side. The top of the cleaning device 9 has a connecting pipe 903, the opening of which communicates with the interior of the cleaning device 9. The other end of the connecting pipe 903 has a corrugated pipe 902 with a telescopic function. The other end of the corrugated pipe 902, away from the connecting pipe 903, has a suction pipe 901, the opening of which is fixedly connected to the opening of the corrugated pipe 902. The end of the suction pipe 901 away from the corrugated pipe 902 penetrates the side wall of the slider 11. The suction pipe 901 extends into the filter box 1 through the side wall of the slider 11. The suction pipe 901 is located on one side of the servo motor 2 and is parallel to the stirring rod 8 in the cavity inside the filter box 1. The suction pipe 901 has through holes in the cavity inside the filter box 1, and multiple sets of through holes are provided on the side wall of the suction pipe 901. It is worth noting that the cleaning device 9 in this embodiment is a conventional technology and will not be described in detail here.
[0028] The inner wall of the recessed groove of the filter box 1 is fixedly installed with a box sealing gasket to seal the gap between the recessed groove and the filter frame 3. The inner wall of the groove 301 of the filter frame 3 is fixedly installed with a filter plate sealing gasket. The gap at the contact point between the filter plate 5 and the filter frame 3 is sealed by the setting of the filter plate sealing gasket.
[0029] Working principle: When in use, when the stirring rod 8 stirs and vibrates the liquid, the filter impurities attached to the filter screen 4 fall off. The cleaning device 9 is activated. The connecting pipe 903 connected to the top generates suction through the suction pipe 901, which sucks the fallen impurities into the cleaning device 9. This increases the service life of the filter screen 4 and also improves the separation efficiency.
[0030] All standard parts used in this invention can be purchased from the market, and irregularly shaped parts can be customized according to the description and drawings. The specific connection methods of each part all adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts, and equipment all adopt conventional models in the prior art, and the circuit connections adopt conventional connection methods in the prior art, which will not be described in detail here.
[0031] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.
Claims
1. A separation device for fine chemical production, comprising a filter box (1) with an open top surface, liquid injection pipes (13) and liquid discharge pipes (14) arranged on the front and back sides of the filter box (1), respectively, wherein the liquid injection pipes (13) are in communication with the rear side wall of the filter box (1) through flanges, and the liquid discharge pipes (14) are in communication with the front side wall of the filter box (1) through flanges; a recessed slot is arranged near the middle position of the inner cavity of the filter box (1), and two groups of recessed slots are symmetrically arranged in the inner cavity of the filter box (1); a filter frame (3) is arranged on the recessed slot and embedded in the recessed slot, a fixed rack (12) is arranged on the top of the filter frame (3), a gear (7) is arranged in mesh with the tooth opening of the fixed rack (12), a servo motor (2) is arranged above the gear (7), and the output port of the servo motor (2) is fixedly connected with the gear (7) through a transmission shaft; a slide rail (10) is arranged on the side of the servo motor (2) away from the fixed rack (12), a dovetail groove is formed on the surface of the slide rail (10), the dovetail groove is arranged opposite to the tooth opening of the fixed rack (12), a sliding block (11) is arranged in the dovetail groove, and the tail surface of the sliding block (11) is fixedly welded with the side wall of the servo motor (2); a rectangular slot is formed between the slide rail (10) and the fixed rack (12), a stirring rod (8) is arranged in the inner cavity of the filter box (1) on the side of the gear (7) away from the servo motor (2), and the top end of the stirring rod (8) is fixedly connected with the bottom central shaft of the gear (7); a plurality of groups of brushes (801) are arranged on the outer wall of the stirring rod (8) in up and down directions, and recesses (301) are arranged on both sides of the fixed rack (12) on the top of the filter frame (3) and the slide rail (10).
2. A separation device for fine chemical production as claimed in claim 1, characterized in that A filter plate (5) is arranged on the inner wall of the recess (301), and the filter plate (5) is movably connected with the recess (301) in up and down directions; a plurality of groups of filter plates (5) are arranged on the filter frame (3); and a filter screen (4) is fixedly installed in the filter plate (5).
3. A separation device for fine chemical production as claimed in claim 2, characterized in that A handle pull ring (6) is arranged on the top of the filter plate (5) and fixedly welded with the top of the filter plate (5).
4. The separation device for fine chemical production according to claim 1, characterized in that, The filter box (1) is provided with a decontamination device (9) on one side, the decontamination device (9) is provided with a connecting pipe (903) on the top, the pipe opening of the connecting pipe (903) is communicated with the inside of the decontamination device (9), the other pipe opening of the connecting pipe (903) is provided with a bellows (902), the pipe body of the bellows (902) has an expansion function, the bellows (902) is provided with a water suction pipe (901) away from the other pipe opening of the connecting pipe (903), the pipe opening of the water suction pipe (901) is fixedly connected with the pipe opening of the bellows (902); the port of the water suction pipe (901) away from one end of the bellows (902) penetrates the side wall of a sliding block (11), the port of the water suction pipe (901) penetrating the side wall of the sliding block (11) extends to the inside of the filter box (1), the water suction pipe (901) is arranged on one side of a servo motor (2) and is parallel to a stirring rod (8) in the internal cavity of the filter box (1); the water suction pipe (901) is provided with a plurality of groups of through holes in the internal cavity of the filter box (1).
5. The separation device for fine chemical production according to claim 1, characterized in that, The filter box (1) is provided with a box sealing gasket on the inner wall of the recessed groove.
6. A separation device for fine chemical production as claimed in claim 5, characterized in that The filter frame (3) is provided with a filter plate sealing gasket on the inner wall of the groove (301). The filter frame (3) is provided with a filter plate sealing gasket on the inner wall of the groove (301).