Starch residue filter pressing device

By introducing a cleaning component into the filter press device to perform secondary cleaning of the filter press belt, the problem of residual powder and slag on the filter press belt is solved, and the powder and slag are effectively cleaned and recycled, reducing raw material loss.

CN224056857UActive Publication Date: 2026-03-31SHANDONG YINGXUAN BIOTECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-04
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

In the process of dewatering starch residue, the residual powder residue on the filter belt of the existing filter press equipment cannot be cleaned in time, which leads to increased raw material processing losses and contamination of fresh powder residue, thus affecting the dewatering effect.

Method used

Design a filter press device for starch residue, comprising a filter press belt assembly and a cleaning assembly. The top surface of the filter press belt is cleaned a second time by scraping blocks and cleaning components, and the cleaned residue is collected by a collection tank to avoid contaminating fresh residue.

Benefits of technology

It effectively cleans residual powder and impurities on the filter press belt, reduces raw material processing losses, ensures dewatering effect, and enables the recycling of powder and residue.

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Abstract

The utility model is applicable to the technical field of filter pressing equipment, and provides a filter pressing device for starch residues, which comprises a filter pressing belt group, a filter pressing belt group and a filter pressing belt group, the filter pressing belt group comprises two filter pressing belts which are oppositely arranged, and a material channel is arranged between the two filter pressing belts; the cleaning group is arranged above the top filter pressing belt, the cleaning group comprises a cleaning piece for cleaning the top surface of the filter pressing belt and a scraping block for cleaning the cleaning piece, a plurality of cleaning plates for cleaning the top surface of the top filter pressing belt are arranged on the cleaning piece, the cleaning piece is rotationally connected to the top of the filter pressing belt, and the scraping block is arranged on the top surface of the top filter pressing belt. The end part of the cleaning plate is in direct contact with the upper filter pressing belt, so that residual starch residues, impurities and the like on the upper filter pressing belt can be secondarily scraped, the upper filter pressing belt can be cleaned, the residual powder residues, the impurities and the like are prevented from polluting powder residues to be subjected to filter pressing, and the filter pressing efficiency is improved. The scraping block slides in a reciprocating mode along the axis of the cleaning piece and is tightly attached to the working face of one cleaning plate.
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Description

Technical Field

[0001] This utility model relates to the field of filter press equipment technology, and in particular to a filter press device for starch residue. Background Technology

[0002] Starch has a wide range of uses, including edible applications and industrial uses such as printing paste preparation, textile sizing, paper sizing, and tablet compression. During starch production, a large amount of starch residue is generated, which contains a high moisture content and requires dehydration. Current technology typically uses filter press dehydration to squeeze and dehydrate the starch residue. However, during production, some starch residue remains on the filter belt of the filter press equipment, and it cannot be cleaned and recycled in a timely manner, leading to increased raw material processing losses. Furthermore, the long-term residue residue can contaminate fresh starch residue, affecting the filtration effect.

[0003] Chinese patent publication number CN221649069U discloses a dehydration mechanism for processing starch, comprising: a U-shaped frame, a pretreatment mechanism disposed on one side of the U-shaped frame, the pretreatment mechanism including an elliptical filter cloth I, an elliptical filter cloth II, a pressing shaft and a receiving block, a rotating shaft II rotatably connected to both ends of the upper inner sidewall of the U-shaped frame, a sleeve shaft II fixedly connected to the outer surface of the rotating shaft II, the inner surface of the elliptical filter cloth I being drively connected to the outer surface of the sleeve shaft II, and a rotating shaft I rotatably connected to both ends of the lower inner sidewall of the U-shaped frame; after dehydrating raw materials such as starch residue, the above-mentioned dehydration mechanism leaves some starch residue on the surface of the elliptical filter cloth, resulting in increased raw material processing loss, and the starch residue remaining for a long time will contaminate fresh starch residue.

[0004] In conclusion, the existing technology obviously has inconveniences and defects in practical use, so it is necessary to improve it. Utility Model Content

[0005] To address the aforementioned deficiencies, the purpose of this utility model is to provide a filter press device for starch residue, which can perform secondary scraping and cleaning of residual powder residue and impurities on the filter press belt to avoid contaminating fresh powder residue. At the same time, the powder residue scraped out during the secondary scraping can be collected through the collection tank for further processing and recycling, thereby reducing raw material processing losses.

[0006] To achieve the above objectives, this utility model provides a filter press device for starch residue, comprising: a filter press belt assembly, including two opposing filter press belts, with a material channel between the two filter press belts; and a cleaning assembly disposed above the top filter press belt, the cleaning assembly including a cleaning component for cleaning the top surface of the filter press belt and a scraper block for cleaning the cleaning component, the cleaning component being provided with a plurality of cleaning plates for cleaning the top surface of the top filter press belt, the cleaning component being rotatably connected to the top of the filter press belt, and the scraper block sliding back and forth along the axis of the cleaning component and closely adhering to the working surface of one of the cleaning plates.

[0007] According to the starch residue filter press of this utility model, a top plate is provided above the filter press belt assembly, a driving component is fixedly connected to the top plate, and a screw that drives the scraping block to reciprocate is fixedly connected to the output end of the driving component. An abutment block that drives the cleaning component to rotate is screwed onto the screw.

[0008] According to the starch residue filter press of this utility model, the output end of the abutment block is provided with an idler wheel that drives the cleaning component to rotate in one direction, and the rotation direction of the cleaning component is opposite to the transmission direction of the top filter press belt. The cleaning component is configured as a cleaning shaft rotatably connected to the top plate.

[0009] According to the starch residue filter press of this utility model, the abutting block abuts against the horizontal plate and the abutting block drives the horizontal plate to move downward. The horizontal plate is fixed to the toothed plate, the toothed plate meshes with the idler wheel, and a one-way bearing is provided between the idler wheel and the cleaning component.

[0010] According to the starch residue filter press of this utility model, the top of the toothed plate is provided with a vertical rod, the vertical rod passes through the top plate, and the vertical rod is fitted with an elastic element, the bottom of which abuts against the top plate.

[0011] According to the starch residue filter press device of this utility model, the scraper block is provided with a cleaning plate on its side, the cleaning plate abuts against the cleaning plate, and a collection groove fixed to the top plate is provided below the scraper block. The filter press belt assembly includes a lower filter press belt and an upper filter press belt.

[0012] According to the starch residue filter press of this utility model, the scraping block and the abutment block are fixedly connected, the abutment block is slidably connected to the sliding rod, and the sliding rod is fixedly connected to the top plate.

[0013] This utility model provides a filter press device for starch residue, comprising: a filter press belt assembly, including two opposing filter press belts, with a material channel between the two filter press belts, including a lower filter press belt and an upper filter press belt, wherein the starch residue to be filtered is placed between the lower filter press belt and the upper filter press belt, and the water in the starch residue can be removed by driving the lower filter press belt and the upper filter press belt to be conveyed in the same direction; a cleaning assembly disposed above the top filter press belt, the cleaning assembly including a cleaning component for cleaning the top surface of the filter press belt and a scraping block for cleaning the cleaning component, the cleaning component having a plurality of cleaning plates for cleaning the top surface of the top filter press belt, the cleaning component being rotatably connected to the top of the filter press belt, the end of the cleaning plate being in direct contact with the upper filter press belt, which can perform secondary scraping of residual starch residue, impurities, etc. on the upper filter press belt, thereby cleaning the upper filter press belt and preventing residual residue, impurities, etc. from contaminating the residue to be filtered, the scraping block sliding back and forth along the axis of the cleaning component and closely adhering to the working surface of one of the cleaning plates;

[0014] The beneficial effects of this utility model are that the filter belt assembly can dewater raw materials such as powder and slag, the cleaning assembly can scrape off and clean the residual powder and slag and impurities on the filter belt a second time to avoid contaminating the fresh powder and slag, and the collection tank can collect the powder and slag scraped off during the second scraping, which is convenient for further processing and recycling and reduces raw material processing loss. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the cleaning assembly structure of this utility model;

[0017] Figure 3 This is a utility model Figure 2 Partial structural diagram;

[0018] Figure 4 This is a structural diagram of the idler wheel;

[0019] In the diagram, 1-lower pressure filter belt, 2-upper pressure filter belt, 3-cleaning shaft, 31-cleaning plate, 32-idler wheel, 33-one-way bearing, 4-screw, 41-driving component, 42-abutment block, 43-scraping block, 44-cleaning plate, 5-top plate, 51-sliding rod, 52-collection trough, 6-toothed plate, 61-horizontal plate, 62-elastic component, 63-vertical rod. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely for explaining the present utility model and are not intended to limit the present utility model.

[0021] See Figures 1 to 3 This utility model provides a starch residue filter press device, which includes: a filter belt assembly comprising two opposing filter belts with a material channel between them, including a lower filter belt 1 and an upper filter belt 2. The starch residue to be filtered is placed between the lower filter belt 1 and the upper filter belt 2, and the lower filter belt 1 and the upper filter belt 2 are driven to be conveyed in the same direction to remove moisture from the starch residue; and a cleaning assembly disposed above the top filter belt, the cleaning assembly including a cleaning component for cleaning the top surface of the filter belt and... The cleaning component includes a scraper block 43 for cleaning the upper filter belt. The cleaning component is equipped with several cleaning plates 31 for cleaning the top surface of the upper filter belt. The cleaning component is rotatably connected to the top of the filter belt. The ends of the cleaning plates 31 are in direct contact with the upper filter belt 2. The scraper block 43 can scrape off the starch residue and impurities remaining on the upper filter belt 2, thus cleaning the upper filter belt 2 and preventing residual powder residue and impurities from contaminating the powder residue to be filtered. The scraper block 43 slides back and forth along the axis of the cleaning component and is in close contact with the working surface of one of the cleaning plates 31.

[0022] See Figures 1 to 3 Preferably, the filter press belt assembly of this utility model is provided with a top plate 5 above it, and a driving member 41 is fixedly connected to the top plate 5. The output end of the driving member 41 is fixedly connected to a screw 4 that drives the scraping block 43 to reciprocate. An abutment block 42 that drives the cleaning member to rotate is screwed onto the screw 4.

[0023] See Figures 1 to 3 In addition, the output end of the abutment block 42 of this utility model is provided with an idler wheel 32 that drives the cleaning component to rotate in one direction, and the rotation direction of the cleaning component is opposite to the transmission direction of the top filter belt. The cleaning component is configured as a cleaning shaft 3 rotatably connected to the top plate 5. The abutment block 42 abuts against the horizontal plate 61 and the abutment block 42 drives the horizontal plate 61 to move downward. The horizontal plate 61 is fixed to the toothed plate 6. The toothed plate 6 meshes with the idler wheel 32. A one-way bearing 33 is provided between the idler wheel 32 and the cleaning component.

[0024] See Figure 3 When the idler wheel 32 rotates clockwise, the one-way bearing 33 locks in place, ensuring that the idler wheel 32 rotates synchronously with the cleaning shaft 3. When the idler wheel 32 rotates counterclockwise, the one-way bearing 33 ensures that the idler wheel 32 spins freely, and the cleaning shaft 3 stops rotating.

[0025] See Figures 1 to 3Furthermore, the toothed plate 6 of this utility model is provided with a vertical rod 63 at the top, the vertical rod 63 passes through the top plate 5, the vertical rod 63 is covered with an elastic member 62, and the bottom of the elastic member 62 abuts against the top plate 5, the elastic member 62 can drive the toothed plate 6 to return to its original position.

[0026] See Figures 1 to 3 Even better, the scraping block 43 of this utility model has a cleaning plate 44 on its side. The cleaning plate 44 is made of soft materials such as sponge or rubber strip to avoid interference between the cleaning plate 31 and the cleaning plate 44 when the plate rotates. The cleaning plate 44 abuts against the cleaning plate 31. The scraping block 43 has a collection groove 52 fixed to the top plate 5 below it. The set of filter belts includes a lower filter belt 1 and an upper filter belt 2. The scraping block 43 is fixedly connected to the abutting block 42. The abutting block 42 is slidably connected to the sliding rod 51. The sliding rod 51 is fixed to the top plate 5.

[0027] In one embodiment, the cleaning shaft 3 is provided with 4 cleaning plates 31, and when the abutting block 42 abuts against the toothed plate 6, the toothed plate 6 can drive the idler wheel 32 to rotate 90°, ensuring uninterrupted cleaning of the upper filter belt 2.

[0028] Working principle: The starch residue and other raw materials to be filtered are placed between the upper filter belt 2 and the lower filter belt 1 for filter dewatering. The output ends of the upper filter belt 2 and the lower filter belt 1 are equipped with a collection mechanism (not shown in the figure) to collect the filtered starch residue. The drive unit 41 is started. The drive unit 41 is a drive motor. The drive unit 41 controls the screw 4 to rotate clockwise and counterclockwise periodically. The abutment block 42 and scraper block 43 on the screw 4 move horizontally according to the rotation direction of the screw 4.

[0029] When the screw 4 drives the abutment block 42 to abut against the horizontal plate 61, the abutment block 42 drives the horizontal plate 61 to move downward. The horizontal plate 61 controls the toothed plate 6 to drive the idler wheel 32 to rotate. The idler wheel 32 controls the cleaning shaft 3 to rotate 90°. The cleaning plate 44 is located above the cleaning plate 31 and is made of soft material to ensure that it does not interfere with the rotation of the cleaning plate 31. The driving component 41 controls the screw 4 to rotate in the opposite direction, driving the abutment block 42 to disengage from the horizontal plate 61. The elastic component 62 drives the toothed plate 6 to reset. At this time, the idler wheel 32 rotates freely. The screw 4 controls the scraping block 43 to scrape off the powder and slag on the cleaning plate 31 with the cleaning plate 44. At the same time, the collection tank 52 is used to collect the powder and slag remaining on a set of filter belts. This allows for secondary scraping and cleaning of the powder and slag remaining on a set of filter belts, avoiding contamination of fresh powder and slag.

[0030] In summary, this utility model provides a filter press device for starch residue, comprising: a filter press belt assembly, including two opposing filter press belts, with a material channel between the two filter press belts, including a lower filter press belt and an upper filter press belt, wherein the starch residue to be filtered is placed between the lower filter press belt and the upper filter press belt, and the moisture in the starch residue can be removed by driving the lower filter press belt and the upper filter press belt to be conveyed in the same direction; and a cleaning assembly disposed above the top filter press belt, the cleaning assembly including a cleaning component for cleaning the top surface of the filter press belt. The cleaning component includes a scraper block for cleaning the upper filter belt. The cleaning component is equipped with several cleaning plates for cleaning the top surface of the upper filter belt. The cleaning component is rotatably connected to the top of the filter belt. The ends of the cleaning plates are in direct contact with the upper filter belt, which can scrape off residual starch residue, impurities, etc. on the upper filter belt for secondary cleaning. This prevents residual powder residue and impurities from contaminating the powder residue to be filtered. The scraper block slides back and forth along the axis of the cleaning component and is in close contact with the working surface of one of the cleaning plates.

[0031] The beneficial effects of this utility model are that the filter belt assembly can dewater raw materials such as powder and slag, the cleaning assembly can scrape off and clean the residual powder and slag and impurities on the filter belt a second time to avoid contaminating the fresh powder and slag, and the collection tank can collect the powder and slag scraped off during the second scraping, which is convenient for further processing and recycling and reduces raw material processing loss.

[0032] Of course, there may be other embodiments of this utility model. Without departing from the spirit and essence of this utility model, those skilled in the art can make various corresponding changes and modifications based on this utility model, but these corresponding changes and modifications should all fall within the protection scope of the appended claims of this utility model.

Claims

1. A filter press device for starch slurry, characterized in that, The utility model relates to a filter belt group, including two opposite filter belts, a material channel is arranged between the two filter belts. A cleaning group is arranged above the top filter belt, the cleaning group includes a cleaning piece for cleaning the top surface of the filter belt and a scraping block for cleaning the cleaning piece, the cleaning piece is provided with a plurality of cleaning plates for cleaning the top surface of the top filter belt, the cleaning piece is rotationally connected to the top of the filter belt, and the scraping block reciprocally slides along the axis of the cleaning piece and tightly abuts the working surface of one of the cleaning plates. The top of the filter belt group is provided with a top plate, the top plate is fixedly connected with a driving piece, the output end of the driving piece is fixedly connected with a screw rod for driving the reciprocating movement of the scraping block, the screw rod is screwed with an abutting block for driving the rotation of the cleaning piece.

2. The starch cake filter press apparatus of claim 1, wherein, The output end of the abutting block is provided with a idler wheel for driving the one-way rotation of the cleaning piece, the rotation direction of the cleaning piece is opposite to the transmission direction of the top filter belt, and the cleaning piece is rotationally connected to a cleaning shaft of the top plate.

3. The starch cake filter press apparatus of claim 2, wherein, The abutting block abuts the cross plate, and the abutting block drives the downward movement of the cross plate, the cross plate is fixedly connected to a toothed plate, the toothed plate is engaged with the idler wheel, and a one-way bearing is arranged between the idler wheel and the cleaning piece.

4. The starch slurry press apparatus of claim 3, wherein, The top of the toothed plate is provided with a vertical rod, the vertical rod penetrates the top plate, the vertical rod is provided with an elastic piece, and the bottom of the elastic piece abuts the top plate.

5. The apparatus for pressure filtration of starch slurry according to claim 4, characterized in that, The side edge of the scraping block is provided with a cleaning piece, the cleaning piece abuts the cleaning plate, and the bottom of the scraping block is provided with a collecting groove fixedly connected to the top plate.

6. The starch cake filter press apparatus of claim 1, wherein, The scraping block is fixedly connected with the abutting block, the abutting block is slidingly connected to a sliding rod, and the sliding rod is fixedly connected to the top plate.

7. The starch cake filter press apparatus of claim 2, wherein, ​

Citation Information

Patent Citations

  • Dehydration mechanism for processing starch

    CN221649069U