Efficient dissolving device for compound food additive production

Abstract

The utility model discloses an efficient dissolving device for producing a compound food additive, which can obviously accelerate the dissolving process of the food additive by arranging an electric hot tray to heat a batching barrel and combining the vibration effect of an ultrasonic vibration mechanism. The agglomeration state of solute can be broken through the cavitation effect and mechanical vibration of ultrasonic waves, so that the solute can be dispersed in the solvent more quickly. The batching barrel is driven by the rotating mechanism to rotate around the axis of the batching barrel, so that a mixture in the batching barrel forms vortex and shearing force in the rotating process, the deposition and caking of solute are effectively prevented, the uniform dispersion of the solute in a solvent is promoted, the mixing efficiency is improved, and the production period is shortened.

Description

Technical Field

[0001] This utility model relates to the field of food additive manufacturing technology, and in particular to a high-efficiency dissolving device for the production of compound food additives. Background Technology

[0002] Compound food additives refer to additives made by combining two or more food additives in a certain proportion and process to form a compound additive with specific functions or effects. These compound additives are widely used in the food industry, and can improve the color, aroma, taste, and shape of food, as well as extend its shelf life, thus meeting consumers' demands for diversified and high-quality food.

[0003] However, the production process of compound food additives, especially in terms of dissolution and mixing, presents numerous challenges. Different food additives exhibit significant differences in their physical and chemical properties; some are readily soluble in water, while others are sparingly soluble or only slightly soluble; some have high density, while others have low density; some are viscous, while others are easily dispersed. These differences lead to uneven solute distribution, precipitation, and clumping during dissolution and mixing, affecting the quality and stability of the compound additives. Traditional heating methods for dissolving and mixing are often inefficient, time-consuming, and fail to achieve ideal mixing results. Utility Model Content

[0004] In view of this, the present invention proposes a high-efficiency dissolving device for the production of compound food additives, with the aim of improving the efficiency, uniformity and stability of compound food additives in the dissolving and mixing process.

[0005] The solution provided by this utility model includes:

[0006] A high-efficiency dissolving device for the production of compound food additives, comprising:

[0007] support;

[0008] An electric heating plate, wherein the electric heating plate is rotatably mounted on the bracket, and a conductive slip ring is provided between the electric heating plate and the bracket;

[0009] A mixing container, which is mounted on the heating plate, has an opening at the top;

[0010] An ultrasonic vibration mechanism is mounted on the support and includes a transducer and a vibrating rod that extends from top to bottom into the mixing tank.

[0011] A rotating mechanism is mounted on the support and is used to drive the mixing tank to rotate around its own axis.

[0012] As a further optional solution, a locking component is also included, which is used to connect the heating plate and the mixing tank to achieve relative fixation between the two.

[0013] As a further optional solution, the locking component is an elastic buckle, which includes a male buckle and a female buckle, which are respectively disposed on the outside of the heating plate and the mixing tank; multiple elastic buckles are provided.

[0014] As a further optional solution, the rotating mechanism includes a roller disposed on the outside of the mixing barrel and a motor for driving the roller to rotate, the roller being in frictional engagement with the mixing barrel.

[0015] As a further optional solution, each batching tank is equipped with two rollers.

[0016] As a further optional solution, a frame and a tilting mechanism disposed on the frame are also included;

[0017] The bracket is rotatably mounted on the frame via a horizontal pivot.

[0018] The flipping mechanism is used to drive the bracket to rotate around the horizontal axis.

[0019] As a further optional solution, the flipping mechanism includes a cylinder mounted on the frame, with the cylinder body hinged to the frame and the piston end of the cylinder hinged to the bracket.

[0020] As a further optional feature, the bottom of the frame is equipped with casters.

[0021] Compared with the prior art, the high-efficiency dissolving device for the production of compound food additives disclosed in this application has at least the following advantages:

[0022] By heating the mixing tank with an electric heating plate, combined with the vibration of an ultrasonic vibration mechanism, the dissolution process of food additives can be significantly accelerated. The cavitation effect and mechanical vibration of ultrasound can break up the agglomeration of solutes, allowing them to disperse more quickly in the solvent. Driven by a rotating mechanism, the mixing tank rotates around its own axis, causing the mixture inside to form eddies and shear forces during rotation. This effectively prevents solute deposition and agglomeration, promotes uniform dispersion of solutes in the solvent, improves mixing efficiency, and shortens the production cycle. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the structure of a high-efficiency dissolving device for the production of compound food additives according to an embodiment of this utility model;

[0024] Figure 2This is a cross-sectional schematic diagram of a high-efficiency dissolving device for the production of compound food additives according to an embodiment of this utility model;

[0025] Figure 3 yes Figure 1 Enlarged view of A in the middle;

[0026] Figure 4 This is a schematic diagram of the rotating mechanism;

[0027] In the diagram: 1. Support; 11. Horizontal pivot;

[0028] 2. Heating plate; 21. Conductive slip ring;

[0029] 3. Ingredient mixing tank;

[0030] 4. Ultrasonic vibration mechanism; 41. Transducer; 42. Vibrating rod;

[0031] 5. Rotating mechanism; 51. Drum; 52. Motor;

[0032] 6. Elastic snap; 61. Female snap; 62. Female snap;

[0033] 7. Frame; 71. Casters;

[0034] 8. Tilting mechanism; 81. Cylinder. Detailed Implementation

[0035] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate this utility model, but are not intended to limit its scope.

[0036] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "vertical", "horizontal", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0037] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0038] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0039] refer to Figure 1-4 This utility model discloses an efficient dissolving device for the production of compound food additives, including a support 1, a heating plate 2, a mixing tank 3, an ultrasonic vibration mechanism 4, and a rotating mechanism 5. The heating plate 2 is rotatably mounted on the support 1, and a conductive slip ring 21 is provided between the heating plate 2 and the support 1. The mixing tank 3 is mounted on the heating plate 2, and the top of the mixing tank 3 has an opening. The ultrasonic vibration mechanism 4 is mounted on the support 1, and the ultrasonic vibration mechanism 4 includes a transducer 41 and a vibrating rod 42 extending downward into the mixing tank 3. The rotating mechanism 5 is mounted on the support 1, and the rotating mechanism 5 is used to drive the mixing tank 3 to rotate around its own axis.

[0040] The rotating mechanism 5 drives the mixing tank 3 to rotate. The mixing tank 3 is fixed relative to the heating plate 2, meaning the heating plate 2 rotates with the mixing tank 3. The conductive slip ring 21 ensures a stable electrical connection for the heating plate 2 during rotation. During operation, the heating plate 2 is energized and heats the mixing tank 3. Simultaneously, the ultrasonic vibration mechanism 4 operates. The ultrasonic vibration energy generated by the vibrating rod 42 propagates through the solution in the mixing tank 3, causing periodic compression and expansion, forming localized transient high pressure and high-temperature cavitation bubbles. These cavitation bubbles collapse in a very short time, releasing enormous energy. The high-speed micro-jet and shock wave generated when the cavitation bubbles collapse directly destroy particle agglomerates, preventing clumping. Furthermore, the rotating mechanism 5 causes the mixing tank 3 to rotate around its own axis, further generating eddies and shear forces in the mixture within the mixing tank 3 during rotation. This effectively prevents solute deposition and clumping, promotes uniform dispersion of the solute in the solvent, improves mixing efficiency, and shortens the production cycle.

[0041] In the above scheme, in order to ensure that the mixing tank 3 and the heating plate 2 can rotate synchronously and stably, such as Figure 1 and Figure 3 As shown, it also includes a locking component for connecting the heating plate 2 and the mixing tank 3 to achieve relative fixation between the two.

[0042] Specifically, the locking component is an elastic buckle 6, which includes a male buckle 61 and a female buckle 62, respectively disposed on the outer sides of the heating plate 2 and the mixing container 3; multiple elastic buckles 6 are provided. Thus, this embodiment uses elastic buckles 6 to facilitate quick assembly and disassembly of the mixing container 3.

[0043] In some embodiments, to facilitate the rotation of the ingredient container 3, such as Figure 2 and Figure 4 As shown, the rotating mechanism 5 includes a roller 51 disposed on the outside of the mixing tank 3 and a motor 51 for driving the roller 51 to rotate. The roller 51 is in frictional engagement with the mixing tank 3. The roller 51 is driven to rotate by the motor 51; in this embodiment, the motor 51 and the roller 51 are connected by a belt drive. The rotating roller 51 drives the mixing tank 3 to rotate through friction. Preferably, to improve the stability of the rotation of the mixing tank 3, two rollers 51 are provided for each mixing tank 3.

[0044] In some embodiments, to further improve the effect of preventing precipitation and agglomeration, such as Figure 1 and Figure 2 As shown, it also includes a frame 7 and a flipping mechanism 8 disposed on the frame 7; the support 1 is rotatably disposed on the frame 7 via a horizontal rotating shaft 11; the flipping mechanism 8 is used to drive the support 1 to rotate around the horizontal rotating shaft 11.

[0045] The rotating mechanism 8 drives the support 1 to rotate, thereby adjusting the tilt angle of the mixing tank 3. When the mixing tank 3 is tilted, the solution inside the mixing tank 3 can tumble more violently during the rotation process driven by the rotating mechanism 5, thereby improving the effect of preventing sedimentation and clumping. Of course, the rotating mechanism 8 can also make the mixing tank 3 more vertical, thereby reducing the intensity of the tumbling of the solution inside the mixing tank 3.

[0046] In the above scheme, such as Figure 2 As shown, the flipping mechanism 8 includes a cylinder 81 mounted on the frame 7. The cylinder body end of the cylinder 81 is hinged to the frame 7, and the piston end of the cylinder 81 is hinged to the support 1. In this embodiment, the flipping mechanism 8 has a simple structure and is easy to manufacture.

[0047] In some embodiments, such as Figure 1 As shown, the bottom of the frame 7 is equipped with casters 71. This facilitates the transfer of the high-efficiency dissolving device for the production of compound food additives.

[0048] In summary, this application proposes a high-efficiency dissolving device for the production of compound food additives. It significantly accelerates the dissolving process of food additives by heating the mixing tank 3 with an electric heating plate 2 and combining this with the vibration of the ultrasonic vibration mechanism 4. The cavitation effect and mechanical vibration of the ultrasound can break up the agglomeration of the solute, allowing it to disperse more quickly in the solvent. Driven by the rotating mechanism 5, the mixing tank 3 rotates around its own axis, causing the mixture inside to form eddies and shear forces during rotation. This effectively prevents solute deposition and agglomeration, promotes uniform dispersion of the solute in the solvent, improves mixing efficiency, and shortens the production cycle.

[0049] In the above embodiments, the descriptions of each embodiment have different focuses. For parts not described in detail in a certain embodiment, please refer to the relevant descriptions in other embodiments.

[0050] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and substitutions can be made without departing from the technical principles of the present utility model, and these improvements and substitutions should also be considered within the protection scope of the present utility model.

Claims

1. A high-efficiency dissolving device for the production of compound food additives, characterized in that, Include: Support; Electric heating disc, the electric heating disc is rotationally arranged on the support, and a conductive slip ring is arranged between the electric heating disc and the support; Ingredient bucket, the ingredient bucket is arranged on the electric heating disc, and the top of the ingredient bucket is provided with an opening; Ultrasonic vibration mechanism, the ultrasonic vibration mechanism is arranged on the support, and the ultrasonic vibration mechanism includes a transducer and a vibration rod extending into the ingredient bucket from top to bottom; Rotary mechanism, the rotary mechanism is arranged on the support, and the rotary mechanism is used to drive the ingredient bucket to rotate around its axis.

2. The high-efficiency dissolving device for producing compound food additives according to claim 1, wherein: further comprising a locking assembly for connecting the electric heating disc and the ingredient bucket to realize relative fixation of the two.

3. The high-efficiency dissolving device for producing compound food additives according to claim 2, wherein: the locking assembly is an elastic buckle, the elastic buckle includes a male buckle and a female buckle, and the male buckle and the female buckle are arranged on the outer sides of the electric heating disc and the ingredient bucket respectively; the elastic buckle is provided with a plurality of.

4. The high-efficiency dissolving device for producing compound food additives according to claim 2, wherein: the rotary mechanism includes a roller arranged on the outer side of the ingredient bucket and a motor for driving the roller to rotate, and the roller is in frictional cooperation with the ingredient bucket.

5. The high-efficiency dissolving device for producing compound food additives according to claim 4, wherein: two rollers are arranged corresponding to one ingredient bucket.

6. The high-efficiency dissolving device for producing compound food additives according to claim 4, wherein: further comprising a rack and a turnover mechanism arranged on the rack; the support is rotationally arranged on the rack through a horizontal rotating shaft; the turnover mechanism is used to drive the support to rotate around the horizontal rotating shaft.

7. The high-efficiency dissolving device for producing compound food additives according to claim 6, wherein: the turnover mechanism includes a pneumatic cylinder arranged on the rack, the cylinder body end of the pneumatic cylinder is hinged to the rack, and the piston end of the pneumatic cylinder is hinged to the support.

8. The high-efficiency dissolving device for producing compound food additives according to claim 6, wherein: the bottom of the rack is provided with moving wheels. ​ ​ ​ ​ ​ ​ ​

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