High-speed stirring type emulsifying tank
By using a high-speed stirring emulsifying tank with a combined vibration and rotation motion design, the problems of uneven mixing and low efficiency in traditional emulsification equipment are solved, achieving efficient, low-energy multi-dimensional mixing and emulsification.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-21
- Publication Date
- 2026-03-31
AI Technical Summary
Traditional emulsification equipment suffers from uneven mixing, low emulsification efficiency, and high energy consumption.
It adopts a high-speed stirring emulsifying tank, which combines vibration and rotational motion. Through the design of inclined stirring blades and wave-shaped guide grooves, it achieves multi-dimensional mixing and uses a wave-shaped transmission system with elastic compensation function to reduce frictional resistance.
It improves mixing uniformity and emulsification efficiency, reduces energy consumption, and meets the high-quality emulsification requirements of modern industrial production.
Smart Images

Figure CN224057213U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of emulsification process, specifically relating to a high-speed stirring emulsification tank. Background Technology
[0002] In industries such as chemical, food, pharmaceutical, and cosmetics, emulsification processes are widely used for the homogenization of liquid-liquid or liquid-solid mixtures.
[0003] Traditional emulsification equipment often uses high-speed rotary stirring or homogenous shearing to achieve mixing. However, due to the single stirring method, there are often problems such as uneven mixing and low emulsification efficiency. Moreover, traditional stirring only relies on rotary shearing and lacks a multi-dimensional mixing mechanism, resulting in long emulsification time and high energy consumption.
[0004] Therefore, this patent proposes a high-speed stirring emulsifying tank that can improve mixing uniformity and emulsification efficiency by combining vibration and rotational motion while ensuring efficient mixing, so as to meet the demand of modern industrial production for high-quality emulsification. Utility Model Content
[0005] The purpose of this invention is to provide a high-speed stirring emulsifying tank to solve the problems of uneven mixing and low emulsification efficiency of traditional emulsifying equipment mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a high-speed stirring emulsifying tank, comprising a tank body, multiple support legs provided on the outer side of the lower end of the tank body, a top cover provided on the upper end of the tank body, a feed hopper connected to the center of the upper end of the top cover, an outlet valve connected to the front side of the lower end of the tank body, a stirring motor provided at the center of the lower end of the tank body, a stirring shaft rotatably connected to the center of the upper end of the stirring motor, and the upper end of the stirring shaft extending into the interior of the tank body and rotatably connected to the interior of the tank body, and multiple inclined stirring blades provided on the outside of the stirring shaft.
[0007] Preferably, the stirring shaft is externally fixedly connected with multiple limiting rings, and the multiple limiting rings are arranged in pairs, with a vibrating rotating ring rotatably connected between the two limiting rings in each pair.
[0008] Preferably, the plurality of vibrating rotating rings are all sleeved on the outside of the stirring shaft and can move up and down between the two limiting rings in each group, and the plurality of stirring blades are respectively fixedly connected to the outside of the plurality of vibrating rotating rings.
[0009] Preferably, the inner side of the vibrating ring is provided with a wave-shaped guide groove, and the guide groove is opened on the outer wall of the stirring shaft and located between the two limiting rings of each group.
[0010] Preferably, the inner wall of the vibrating ring has multiple convex telescopic holes, and telescopic seats are slidably connected inside the telescopic holes.
[0011] Preferably, a guide head is fixedly connected to one end of the telescopic seat near the stirring shaft, and the guide head is hemispherical at the end near the stirring shaft and is engaged inside the guide groove.
[0012] Preferably, the guide head has a ball bearing inside the end near the stirring shaft, and the ball bearing can roll on the inner wall of the guide groove. The telescopic seat has a telescopic spring inside the rear end, and is elastically connected to the telescopic hole through the telescopic spring.
[0013] Compared with the prior art, this utility model provides a high-speed stirring emulsifying tank, which has the following features:
[0014] Beneficial effects:
[0015] 1. This utility model adopts a unique dynamic vibration stirring structure. When the stirring shaft rotates, the cooperation between the wave guide groove and the guide head allows the stirring blades to vibrate up and down while rotating horizontally. This enables the mixed liquid to be mixed horizontally through horizontal rotation and vertically through the lifting effect of the inclined stirring blades, achieving multi-dimensional stirring and mixing. At the same time, the vibration accelerates mixing and emulsification, thereby improving the mixing uniformity and emulsification efficiency.
[0016] 2. This utility model adopts a waveform transmission system with elastic compensation function. The guide head has a built-in ball structure to reduce frictional resistance. Combined with the elastic support of the telescopic spring, the vibrating ring can automatically adapt to the fluctuations of the waveform trajectory when it follows the rotation of the stirring shaft, avoiding movement jamming and ensuring stable transmission of the vibrating ring. Attached Figure Description
[0017] Figure 1 This is a three-dimensional structural diagram of the emulsification tank of this utility model.
[0018] Figure 2 This is a three-dimensional cross-sectional structural diagram of the emulsification tank of this utility model.
[0019] Figure 3 This is a schematic diagram of the stirring shaft connection structure of this utility model.
[0020] Figure 4 This is a schematic diagram of the vibration rotating ring connection structure of this utility model.
[0021] Figure 5 For the present utility model Figure 4 Enlarged diagram of point A in the middle.
[0022] In the diagram: 1. Tank body; 2. Support leg; 3. Top cover; 4. Feed hopper; 5. Outlet valve; 6. Stirring motor; 7. Stirring shaft; 8. Stirring blade; 9. Limiting ring; 10. Vibrating ring; 11. Guide groove; 12. Telescopic hole; 13. Telescopic seat; 14. Guide head; 15. Ball bearing; 16. Telescopic spring. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] This utility model provides, for example Figures 1-5 The high-speed stirring emulsifying tank shown includes a tank body 1, with multiple support legs 2 on the outer side of the lower end of the tank body 1, a top cover 3 on the upper end of the tank body 1, a feed hopper 4 connected to the center of the upper end of the top cover 3, an outlet valve 5 connected to the front side of the lower end of the tank body 1, a stirring motor 6 at the center of the lower end of the tank body 1, a stirring shaft 7 rotatably connected to the center of the upper end of the stirring motor 6, and the upper end of the stirring shaft 7 extending into the interior of the tank body 1 and rotatably connected inside the tank body 1, with multiple inclined stirring blades 8 on the outside of the stirring shaft 7. During the mixing and emulsification of different types of liquids, the tank body 1 is supported at the bottom by the multiple support legs 2, the stirring motor 6 is electrically connected to an external power source through a wiring harness, different types of liquids are introduced into the tank body 1 through the feed hopper 4, and the stirring motor 6 is turned on. The stirring motor 6 drives the multiple inclined stirring blades 8 to rotate and vibrate inside the tank body 1 through the stirring shaft 7, thereby mixing and emulsifying different types of liquids, and the liquids are discharged through the outlet valve 5 after emulsification.
[0025] Preferably, multiple limiting rings 9 are fixedly connected to the outside of the stirring shaft 7, and the multiple limiting rings 9 are arranged in pairs. A vibrating rotating ring 10 is rotatably connected between the two limiting rings 9 in each group. The multiple vibrating rotating rings 10 are all sleeved on the outside of the stirring shaft 7 and can move up and down between the two limiting rings 9 in each group. Multiple stirring blades 8 are fixedly connected to the outside of the multiple vibrating rotating rings 10. A wave-shaped guide groove 11 is provided on the inner side of the vibrating rotating ring 10, and the guide groove 11 is opened on the outer wall of the stirring shaft 7 and located between the two limiting rings 9 in each group. Multiple convex telescopic holes 12 are opened on the inner wall of the vibrating rotating ring 10. A telescopic seat 13 is slidably connected inside the telescopic hole 12. The telescopic seat 13 is fixedly connected to one end near the stirring shaft 7. There is a guide head 14, and the end of the guide head 14 near the stirring shaft 7 is hemispherical and is engaged inside the guide groove 11. During the stirring of different types of liquids, since the vibrating ring 10 is sleeved on the outside of the stirring shaft 7 and connected to the stirring shaft 7 through the guide groove 11 and the guide head 14, and the guide groove 11 is wavy, when the stirring shaft 7 rotates, the stirring shaft 7 can push the guide head 14 through the wavy inner wall of the guide groove 11 to rotate in the same direction, and the guide head 14 drives the vibrating ring 10 to rotate together. The vibrating ring 10 then drives multiple stirring blades 8 to rotate inside the tank 1 and drives the liquid to flow horizontally, thereby stirring different types of liquids horizontally.
[0026] Since the stirring blade 8 is set at an angle, when the stirring blade 8 stirs the liquid, the stirring blade 8 can push the liquid upward through the inclined outer wall, allowing the liquid to flow in the vertical direction. This allows different types of liquids to be stirred in the vertical direction, making the different types of liquids mix more evenly under stirring in different directions, thus improving stirring efficiency and mixing uniformity.
[0027] Furthermore, since the guide groove 11 is wavy, when the stirring shaft 7 rotates, the guide head 14 will slide along the inside of the wave of the guide groove 11 in the opposite direction to the rotation of the stirring shaft 7. This allows the guide head 14 to drive the vibrating ring 10 to rotate at a speed lower than that of the stirring shaft 7. At the same time, the guide head 14 will slide up and down along the inside of the wave of the guide groove 11, allowing the guide head 14 to drive the vibrating ring 10 to move up and down between the two limiting rings 9 in each group, thereby generating vibration. This further improves the stirring efficiency and mixing uniformity, and can also provide emulsification efficiency and emulsification quality through vibration.
[0028] Preferably, a ball bearing 15 is provided inside the guide head 14 near the stirring shaft 7, and the ball bearing 15 can roll on the inner wall of the guide groove 11. A telescopic spring 16 is provided inside the rear end of the telescopic seat 13, and is elastically connected to the telescopic hole 12 through the telescopic spring 16. When the guide head 14 slides inside the wave pattern of the guide groove 11, the guide head 14 can reduce the sliding resistance through the ball bearing 15, thereby improving the smoothness of the sliding of the guide head 14 inside the guide groove 11. At the same time, the telescopic seat 13 can perform a small extension and retraction inside the telescopic hole 12 through the telescopic spring 16, allowing the guide head 14 to perform a small extension and retraction inside the guide groove 11, preventing the guide head 14 from getting stuck at the crest and trough of the guide groove 11, and further improving the smoothness of the sliding of the guide head 14 inside the guide groove 11.
[0029] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A high-speed agitated emulsification tank characterized by comprising: The utility model relates to a kind of stirring tank, including tank body (1), the plurality of support legs (2) of tank body (1) lower end outside is provided with, the upper cover (3) of tank body (1) upper end is provided with, the upper cover (3) upper end center is communicated with inlet hopper (4), the guide-out pipe valve (5) of tank body (1) lower end front side is communicated, the stirring motor (6) of tank body (1) lower end center is provided with, the stirring motor (6) upper end center is rotatably connected with stirring shaft (7), and stirring shaft (7) upper end extends to tank body (1) inside, and is rotatably connected in tank body (1) inside, the plurality of oblique stirring blade (8) of stirring shaft (7) outside is provided with; The plurality of limiting rings (9) are fixedly connected outside the stirring shaft (7), and the limiting ring (9) is two two and is a group, and the two limiting rings (9) of each group are rotatably connected with vibration rotary ring (10) between each other; The wave-shaped guide groove (11) is arranged in the inner side of the vibration rotary ring (10), and the guide groove (11) is arranged on the outer wall of the stirring shaft (7) and is located between the two limiting rings (9) of each group; The plurality of " convex ”-shaped expansion holes (12) are arranged on the inner wall of the vibration rotary ring (10), and the expansion seat (13) is slidably connected in the expansion hole (12); The guide head (14) is fixedly connected to one end of the expansion seat (13) close to the stirring shaft (7), and the guide head (14) is hemispherical close to one end of the stirring shaft (7) and is clamped in the guide groove (11).
2. A high speed agitated emulsifying tank according to claim 1, characterized in that: The plurality of vibration rotary rings (10) are sleeved outside the stirring shaft (7) and can move up and down between the two limiting rings (9) of each group, and the plurality of stirring blades (8) are fixedly connected outside the plurality of vibration rotary rings (10) respectively.
3. A high speed agitated emulsifying tank according to claim 1, characterized in that: The guide head (14) is provided with a plurality of rolling balls (15) inside one end close to the stirring shaft (7), and the rolling ball (15) can roll on the inner wall of the guide groove (11), and the expansion spring (16) is arranged in the rear end of the expansion seat (13) and is elastically connected in the expansion hole (12) by the expansion spring (16).