Precise potassium permanganate composite salt adding device

The potassium permanganate composite salt precision dosing device, utilizing components such as a screw feeder and an electromagnetic flowmeter, enables precise preparation and dosing of potassium permanganate solution, solving the problem of inconsistent concentration in existing technologies and improving the efficiency and automation of water treatment.

CN224057278UActive Publication Date: 2026-03-31DUANZHOU WATER SUPPLY BRANCH OF ZHAOQING ZHAOSHUI WATER DEVELOPMENT CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-31
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

In existing technologies, the concentration of potassium permanganate composite salt solution varies, making it difficult to achieve precise dosing through manual operation. This results in unstable and inefficient water treatment effects, and the inability to adjust in real time.

Method used

A precise potassium permanganate compound salt dosing device is adopted, which includes a screw feeder, a diaphragm pump, an electromagnetic flowmeter, and an ultrasonic level gauge. The precise preparation and dosing of potassium permanganate is achieved through a controller, combined with the precise control of the solenoid valve and the flowmeter.

Benefits of technology

It enables precise preparation and dosing of potassium permanganate solution, improves the efficiency and effectiveness of water treatment, reduces the burden of manual operation, and realizes automated management.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224057278U_ABST
    Figure CN224057278U_ABST
Patent Text Reader

Abstract

The utility model discloses an accurate potassium permanganate composite salt adding device, and belongs to the technical field of domestic water treatment. Comprising an adding tank, four adding inlet pipes are fixedly communicated with the front face of the adding tank, Y-shaped filters and manual maintenance ball valves are installed on the four adding inlet pipes, diaphragm pumps are fixedly communicated with the ends, away from the adding tank, of the four adding inlet pipes, frequency conversion controllers are installed on the four diaphragm pumps, and the frequency conversion controllers are connected with the Y-shaped filters and the manual maintenance ball valves. Four diaphragm pumps are fixedly connected to the upper surface of the feeding tank, water outlets of the four diaphragm pumps fixedly communicate with feeding outlet pipes, electromagnetic flow meters II and electromagnetic valves I are mounted on the four feeding outlet pipes, and a dissolving tank is fixedly connected to the upper surface of the feeding tank. Through cooperation of an external water supply pipe, an electromagnetic valve II and an electromagnetic flowmeter I, water added into the dissolving tank can be accurately controlled, so that a potassium permanganate composite salt dissolving solution with a specified concentration can be prepared.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of domestic water treatment technology, and in particular to a device for precise dosing of potassium permanganate composite salt. Background Technology

[0002] In the field of domestic water use, water treatment processes at water plants are complex and sophisticated, aiming to transform raw water into clean water that meets drinking standards. Potassium permanganate compound salt, as a highly efficient and environmentally friendly oxidant, is widely used in water treatment plants due to its strong oxidizing properties, broad-spectrum bactericidal ability, and effectiveness in removing various pollutants from water. It can effectively remove iron, manganese, organic matter, algae, and odors from water, reduce color, turbidity, and trace heavy metals, and also reduce byproducts generated during disinfection, such as trihalomethanes, thereby improving water safety.

[0003] In existing technologies, the preparation of potassium permanganate compound salt solutions relies on manual operation. Workers add a fixed weight of potassium permanganate compound salt based on observation of the water level in the tank and experience. However, this method has significant drawbacks: differences in worker experience and judgment lead to inconsistent solution concentrations, affecting water treatment effectiveness and water quality safety; simultaneously, it is impossible to accurately estimate the actual dosage, only a rough estimate can be made, resulting in low efficiency of solution use and difficulty in real-time adjustment according to changes in water quality. Furthermore, the manual preparation and addition process is cumbersome, making real-time control and automated management difficult, increasing the workload of workers, and reducing the efficiency and accuracy of water treatment. Utility Model Content

[0004] The purpose of this invention is to solve the problems of existing technologies being unable to accurately prepare potassium permanganate composite salt and the inability to achieve intelligent and controllable addition when adding it to water treatment tanks, and to propose a precise potassium permanganate composite salt addition device.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A precise dosing device for potassium permanganate compound salt includes a dosing tank. Four dosing inlet pipes are fixedly connected to the front of the dosing tank. Each of the four dosing inlet pipes is equipped with a Y-shaped filter and a manual maintenance ball valve. A diaphragm pump is fixedly connected to the end of each of the four dosing inlet pipes furthest from the dosing tank. A frequency converter is installed on each of the four diaphragm pumps. A dosing outlet pipe is fixedly connected to the drain outlet of each of the four diaphragm pumps. An electromagnetic flowmeter and a solenoid valve are installed on each of the four dosing outlet pipes. A dissolving tank is fixedly connected to the upper surface of the dosing tank. A screw feeding mechanism is provided on the right side of the dissolving tank. The screw feeding mechanism includes a motor and a weighing sensor. A screw feeding rod is fixedly connected to the output end of the motor. An external water supply pipe is fixedly connected to the upper surface of the dissolving tank. A solenoid valve and an electromagnetic flowmeter are installed inside the external water supply pipe. A first ultrasonic level gauge is installed on the inner top wall of the dissolving tank, and a second ultrasonic level gauge is installed on the inner top wall of the dosing tank.

[0007] Preferably, a first stirrer is installed on the inner top wall of the dissolving tank, and a second stirrer is installed on the inner top wall of the addition tank.

[0008] Preferably, the screw feeding mechanism further includes a storage bin and a base plate. The bottom end of the storage bin is fixedly connected to a conveying cylinder, and the outer surface of the conveying cylinder is fixedly connected to a feeding cylinder, which extends into a groove on the upper surface of the feeding tank.

[0009] Preferably, the screw feeding mechanism further includes a support plate, the weighing sensor is installed above the support plate, the base plate is installed on the upper surface of the weighing sensor, an extension plate is fixedly connected to the outer surface of the base plate, the motor is installed above the extension plate, and four support rods are fixedly connected to the upper surface of the base plate, with the top ends of the four support rods fixedly connected to the outer surface of the storage bin.

[0010] Preferably, the upper surface of the storage bin is equipped with a moisture-proof cover.

[0011] Preferably, the inner wall of the dissolving tank is fixedly connected to a connecting pipe one, and the inner top wall of the addition tank is fixedly connected to a connecting pipe two, and the connecting pipe one and the connecting pipe two are connected by a solenoid valve.

[0012] Preferably, an overflow pipe is installed on the outer surface of the dissolving tank, and an overflow pipe is installed on the outer surface of the dosing tank.

[0013] Compared with the prior art, the present invention provides a precise dosing device for potassium permanganate composite salt, which has the following beneficial effects;

[0014] 1. This utility model can achieve precise feeding of potassium permanganate composite salt by using a spiral feeding mechanism. By using an external water supply pipe, solenoid valve two and electromagnetic flow meter one, the water added to the dissolving tank can be precisely controlled, thereby enabling the preparation of potassium permanganate composite salt solution of a specified concentration.

[0015] 2. By using the coordination of the inlet pipe, diaphragm pump, outlet pipe, electromagnetic flowmeter II, Y-type filter, manual inspection ball valve and frequency converter, this utility model can achieve precise addition of potassium permanganate compound salt solution, realize controllable addition amount, and improve the effect of water treatment. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0017] Figure 2 This is a cross-sectional view of the internal structure of this utility model;

[0018] Figure 3 This is a three-dimensional structural diagram of the spiral feeding mechanism of this utility model;

[0019] Figure 4 This is a three-dimensional structural diagram of the diaphragm pump, the inlet pipe, and the outlet pipe of this utility model.

[0020] In the picture:

[0021] 1. Dosing tank; 2. Dissolving tank; 3. Screw feeding mechanism; 301. Storage silo; 302. Support rod; 303. Seat plate; 304. Conveying cylinder; 305. Feeding cylinder; 306. Extension plate; 307. Motor; 308. Screw feeding rod; 309. Support plate; 310. Weighing sensor; 4. External water supply pipe; 5. Solenoid valve II; 6. Solenoid flow meter I; 7. First agitator; 8. Second agitator; 9. First ultrasonic level gauge; 10. Second ultrasonic level gauge; 11. Dosing inlet pipe; 12. Diaphragm pump; 13. Dosing outlet pipe; 14. Solenoid flow meter II; 15. Frequency converter; 16. Overflow pipe I; 17. Overflow pipe II; 18. Connecting pipe I; 19. Solenoid valve III; 20. Connecting pipe II; 21. Y-shaped filter; 22. Manual maintenance ball valve; 23. Solenoid valve I; 24. Moisture-proof cover. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0023] Reference Figure 1-4A precision dosing device for potassium permanganate composite salt includes a dosing tank 1. Four dosing inlet pipes 11 are fixedly connected to the front of the dosing tank 1. Each of the four dosing inlet pipes 11 is equipped with a Y-shaped filter 21 and a manual maintenance ball valve 22. The Y-shaped filter 21 filters impurities, and the manual maintenance ball valve 22 allows for timely and convenient maintenance of the dosing inlet pipes 11. A diaphragm pump 12 is fixedly connected to the end of each of the four dosing inlet pipes 11 furthest from the dosing tank 1. Each of the four diaphragm pumps 12 is equipped with... A frequency converter 15 is installed, which can control the frequency of the diaphragm pump 12, making it convenient to control the dosage of potassium permanganate compound salt solution. The drain outlets of the four diaphragm pumps 12 are all fixedly connected to the dosing outlet pipes 13. Each of the four dosing outlet pipes 13 is equipped with an electromagnetic flow meter 14 and a solenoid valve 23. The electromagnetic flow meter 14 can be used to monitor the flow rate of the dosing inlet pipe 11, and the solenoid valve 23 can be used to prevent the solution from flowing out by itself.

[0024] A dissolving tank 2 is fixedly connected to the upper surface of the addition tank 1. A screw feeding mechanism 3 is provided on the right side of the dissolving tank 2. The screw feeding mechanism 3 includes a motor 307 and a weighing sensor 310. A screw feeding rod 308 is fixedly connected to the output end of the motor 307. The screw feeding mechanism 3 also includes a storage bin 301 and a base plate 303. The storage bin 301 is hopper-shaped and can store more than 100 liters of powder.

[0025] The bottom of the storage silo 301 is fixedly connected to a conveying cylinder 304, and the outer surface of the conveying cylinder 304 is fixedly connected to a feeding cylinder 305. The upper surface of the feeding tank 1 is provided with a slot into which the feeding cylinder 305 can extend. The feeding cylinder 305 extends into the slot on the upper surface of the feeding tank 1. After the feeding cylinder 305 extends into it, it does not contact the inner wall of the slot, so as to avoid affecting the weighing of the weighing sensor 310 and causing misjudgment of the accurate addition amount of potassium permanganate composite salt.

[0026] The screw feeding mechanism 3 also includes a support plate 309, a weighing sensor 310 mounted above the support plate 309, a seat plate 303 mounted on the upper surface of the weighing sensor 310, and the seat plate 303 mounted on the weighing bearing plate of the weighing sensor 310, which can weigh objects above the seat plate 303. An extension plate 306 is fixedly connected to the outer surface of the seat plate 303, and a motor 307 is mounted above the extension plate 306. Four support rods 302 are fixedly connected to the upper surface of the seat plate 303, and the tops of the four support rods 302 are fixedly connected to the outer surface of the storage bin 301. Except for the support plate 309 and the weighing sensor 310, the weight of the other components of the screw feeding mechanism 3 is applied to the weighing sensor 310. The weighing sensor 310 can accurately display the reduced mass, that is, the amount of potassium permanganate compound salt added.

[0027] A moisture-proof cover 24 is installed on the upper surface of the storage silo 301. By using the moisture-proof cover 24, the easily damp potassium permanganate composite salt can be effectively prevented from coming into contact with air and becoming damp.

[0028] An external water supply pipe 4 is fixedly connected to the upper surface of the dissolving tank 2. An electromagnetic valve 2 5 and an electromagnetic flow meter 1 6 are installed inside the external water supply pipe 4. By using the electromagnetic valve 2 5 and the electromagnetic flow meter 1 6, the flow rate of the water sent into the dissolving tank 2 can be precisely controlled.

[0029] The inner top wall of the dissolving tank 2 is equipped with a first ultrasonic level gauge 9, and the inner top wall of the addition tank 1 is equipped with a second ultrasonic level gauge 10. By using the first ultrasonic level gauge 9 and the second ultrasonic level gauge 10, the liquid levels inside the addition tank 1 and the dissolving tank 2 can be observed respectively, and the remaining amount of the dissolving liquid can be known in real time, which is convenient for adding more liquid to the tank.

[0030] A first stirrer 7 is installed on the inner top wall of the dissolving tank 2, and a second stirrer 8 is installed on the inner top wall of the addition tank 1. By using the first stirrer 7 and the second stirrer 8, the dissolving liquid inside the addition tank 1 and the dissolving tank 2 can be stirred respectively to avoid precipitation, which would result in different concentrations of the dissolving liquid added to the water treatment tank, thus affecting the water treatment.

[0031] The inner wall of the dissolving tank 2 is fixedly connected to a connecting pipe 18, and the inner top wall of the dosing tank 1 is fixedly connected to a connecting pipe 20. The connecting pipe 18 and the connecting pipe 20 are connected by a solenoid valve 319. By using the solenoid valve 319, the prepared dissolving solution can be extracted from the inside of the dissolving tank 2 and sent into the inside of the dosing tank 1.

[0032] An overflow pipe 16 is installed on the outer surface of the dissolving tank 2, and an overflow pipe 27 is installed on the outer surface of the addition tank 1. By using the overflow pipe 16 and the overflow pipe 27, the dissolving liquid inside the addition tank 1 and the dissolving tank 2 can be drained after abnormal overflow.

[0033] This device is also equipped with a control processor, which controls the motor 307, the weighing sensor 310, the second electromagnetic valve 5, the first electromagnetic flowmeter 6, the first agitator 7, the second agitator 8, the first ultrasonic level gauge 9, the second ultrasonic level gauge 10, the diaphragm pump 12, the second electromagnetic flowmeter 14, the frequency converter 15, the third electromagnetic valve 19, and the first electromagnetic valve 23.

[0034] Working Principle: The controller operates solenoid valve 5 and electromagnetic flowmeter 6, allowing a specified amount of water to be supplied to the dissolving tank 2 via external water pipe 4. Starting motor 307 drives screw feeder 308, precisely adding potassium permanganate composite salt from storage silo 301 into dissolving tank 2 via feed cylinder 305. This initiates solution preparation. After preparation, the controller opens solenoid valve 19, allowing the solution to drain from dissolving tank 2 via connecting pipe 18 and flow into dosing tank 1 via connecting pipe 20 for later use. The remaining solution levels in dosing tank 1 and dissolving tank 2 are monitored in real-time by first ultrasonic level gauge 9 and second ultrasonic level gauge 10, and feedback is sent to the controller. If dissolving tank 2 is found to be empty, solution can be prepared again to prevent mis-mixing. If the remaining solution in dosing tank 1 is insufficient, the controller opens solenoid valve 19 to deliver the solution. The solution can be added into the water treatment tank by starting the diaphragm pump 12. The electromagnetic flow meter 14 transmits flow data to the control processor in real time. The control processor can control the pumping frequency of the diaphragm pump 12 by controlling the frequency converter 15 to achieve precise addition of the solution.

[0035] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

[0036] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0037] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.

Claims

1. A precise dosing device for potassium permanganate composite salt, comprising a dosing pool (1), characterized in that: The front of the dosing pool (1) is fixedly connected with four dosing inlets (11), Y-shaped filters (21) and manual maintenance ball valves (22) are installed on the four dosing inlets (11), diaphragm pumps (12) are fixedly connected with the ends of the four dosing inlets (11) away from the dosing pool (1), frequency controllers (15) are installed on the four diaphragm pumps (12), dosing outlets (13) are fixedly connected with the water outlets of the four diaphragm pumps (12), electromagnetic flowmeters two (14) and electromagnetic valves one (23) are installed on the four dosing outlets (13), a dissolving pool (2) is fixedly connected with the upper surface of the dosing pool (1), a spiral feeding mechanism (3) is arranged on the right side of the dissolving pool (2), the spiral feeding mechanism (3) comprises a motor (307) and a weighing sensor (310), a spiral feeding rod (308) is fixedly connected with the output end of the motor (307), an external water supply pipe (4) is fixedly connected with the upper surface of the dissolving pool (2), an electromagnetic valve two (5) and an electromagnetic flowmeter one (6) are installed in the external water supply pipe (4), a first ultrasonic liquid level instrument (9) is installed on the inner top wall of the dissolving pool (2), and a second ultrasonic liquid level instrument (10) is installed on the inner top wall of the dosing pool (1).

2. The precise dosing device for potassium permanganate composite salt according to claim 1, characterized in that, A first stirrer (7) is installed on the inner top wall of the dissolving pool (2), and a second stirrer (8) is installed on the inner top wall of the dosing pool (1).

3. The precise dosing device for potassium permanganate composite salt according to claim 1, characterized in that, The spiral feeding mechanism (3) further comprises a storage bin (301) and a seat plate (303), a conveying cylinder (304) is fixedly connected with the bottom end of the storage bin (301), a feeding cylinder (305) is fixedly connected with the outer surface of the conveying cylinder (304), and the feeding cylinder (305) extends into the slot in the upper surface of the dosing pool (1).

4. The precise dosing device for potassium permanganate composite salt according to claim 3, characterized in that, The spiral feeding mechanism (3) further comprises a support plate (309), the weighing sensor (310) is installed above the support plate (309), the seat plate (303) is installed on the upper surface of the weighing sensor (310), the outer surface of the seat plate (303) is fixedly connected with an extension plate (306), the motor (307) is installed above the extension plate (306), and the upper surface of the seat plate (303) is fixedly connected with four support rods (302), and the top ends of the four support rods (302) are fixedly connected with the outer surface of the storage bin (301).

5. The precise dosing device for potassium permanganate composite salt according to claim 4, characterized in that, A moisture-proof cover (24) is installed on the upper surface of the storage bin (301).

6. The precise dosing device for potassium permanganate composite salt according to claim 1, characterized in that, The inner side wall of the dissolving pool (2) is fixedly connected with a communication pipe one (18), the inner top wall of the dosing pool (1) is fixedly connected with a communication pipe two (20), and the communication pipe one (18) and the communication pipe two (20) are connected through an electromagnetic valve three (19).

7. The precise dosing device for potassium permanganate composite salt according to claim 1, characterized in that, An overflow pipe one (16) is installed on the outer surface of the dissolving pool (2), and an overflow pipe two (17) is installed on the outer surface of the dosing pool (1).