Multiphase reactor for color sand synthesis

Abstract

The utility model discloses a multiphase reactor for color sand synthesis, which comprises a processing cylinder, a plurality of processing cavities are arranged in the processing cylinder, a first processing component is arranged in one processing cavity, a second processing component is arranged in the other processing cavity, and the first processing component and the second processing component are arranged in the processing cylinder. One end of the second treatment assembly is connected with one end of the first treatment assembly, a controller is arranged on the outer wall of the treatment barrel, and through cooperative work of the first treatment assembly and the second treatment assembly, the multi-phase synthesis efficiency and the product quality are effectively improved; the structure of a heating pipe and a diffusion cavity in the first treatment assembly optimizes heat transfer, the problem of local overheating is avoided, the color stability is ensured, in addition, the filtering and heat dissipation effects after synthesis are further improved through a filtering plate and a treatment plate of the second treatment assembly, finally, high-quality output of color sand products is ensured, and the production efficiency is improved. The overall efficiency of color sand synthesis and the quality of finished products are greatly improved.

Description

Technical Field

[0001] This utility model relates to the field of reactor technology, and more specifically, to a multiphase reactor for colored sand synthesis. Background Technology

[0002] Colored sand, as a special functional material widely used in architectural decoration, artistic creation, industrial coatings and 3D printing materials, has its core value in endowing sand particles with uniform color, stable chemical properties and specific physical properties (such as wear resistance and weather resistance) through surface modification or composite processes. When colored sand needs to be synthesized, a multiphase reactor is required.

[0003] Most existing reactors are designed as separate units. During the mixing and reaction separation process, the synthesis steps are lengthy, and the material transfer is prone to component loss. At the same time, they rely on external heating devices, which have low heat conduction efficiency. This makes local overheating prone to causing mineral lattice distortion, affecting color stability, and thus affecting the synthesis effect.

[0004] No effective solutions have yet been proposed to address the problems in the relevant technologies. Utility Model Content

[0005] In view of the problems in related technologies, this utility model proposes a multiphase reactor for colored sand synthesis to overcome the above-mentioned technical problems existing in the existing related technologies.

[0006] Therefore, the specific technical solution adopted by this utility model is as follows:

[0007] A multiphase reactor for synthesizing colored sand includes a processing cylinder with multiple processing chambers inside. One processing chamber houses a first processing component, and another processing chamber houses a second processing component, with one end of the second processing component connected to one end of the first processing component. A controller is mounted on the outer wall of the processing cylinder. An input pipe and an output pipe are connected to both ends of the processing cylinder, respectively. The first processing component includes a motor, which is mounted on the upper end of the processing cylinder via a fixed base. A drive gear is mounted on the output shaft of the motor, and a driven gear meshes with the drive gear. An adjusting rod is mounted on the driven gear, with one end of the adjusting rod penetrating through the processing cylinder.

[0008] Furthermore, to better ensure the spraying effect, the adjusting rod is connected to a plurality of treatment blades at one end inside the treatment cylinder. A diffusion chamber is formed inside the adjusting rod and the treatment blades. A plurality of one-way valves are connected to both sides of the diffusion chamber. A cleaning scraper is provided on one side of the treatment blade, and one side of the cleaning scraper is in contact with the inner wall of the treatment cylinder.

[0009] Furthermore, in order to better ensure the drying effect, one end of the adjusting rod is connected to the first processing box through the other end of the rotary joint, and the first processing box is located at one end of the processing cylinder, and multiple heating tubes are arranged inside the first processing box.

[0010] Furthermore, in order to better ensure the gas filtration and synthesis output effect, a first delivery pump is connected to one end of the first processing box, and a filter cartridge is connected to the input end of the first delivery pump. One of the processing chambers is connected to multiple guide shields, and one end of the guide shield is located inside another processing chamber. A control valve is provided at one end of the guide shield.

[0011] Furthermore, in order to better ensure the output effect, the second processing component includes a rotating rod, which is set at one end of the adjusting rod via a coupling. One end of the rotating rod passes through one of the processing chambers, and the rotating rod is located inside the other processing chamber where a first processing plate and a second processing plate are disposed.

[0012] Furthermore, in order to improve the filtration effect of the synthetic colored sand, the rotating rod is equipped with a filter plate through a bearing, and the outer periphery of the filter plate is fixedly disposed on the inner wall of the processing chamber.

[0013] Furthermore, in order to better ensure the synthesis effect, the second processing component also includes a second processing box, which is fixedly installed on the outer wall of the processing cylinder. The upper end of the second processing box is connected to a second delivery pump, and the bottom end of the second processing box is connected to a diversion pipe. Multiple output nozzles are connected to the diversion pipe, and one end of each output nozzle extends into the interior of one of the processing chambers.

[0014] The beneficial effects of this utility model are as follows: by working together with the first processing component and the second processing component, the efficiency of multiphase synthesis and product quality are effectively improved. In particular, the heating tube and diffusion cavity structure in the first processing component optimizes heat transfer, avoids the problem of local overheating, and ensures color stability. In addition, the filter plate and processing plate of the second processing component further improve the filtration and heat dissipation effect after synthesis, ultimately ensuring the high-quality output of colored sand products and greatly improving the overall efficiency of colored sand synthesis and the quality of finished products. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1This is the structure of a multiphase reactor for colored sand synthesis according to an embodiment of the present invention. Figure 1 ;

[0017] Figure 2 This is the structure of a multiphase reactor for colored sand synthesis according to an embodiment of the present invention. Figure 2 ;

[0018] Figure 3 This is a side sectional view of the structure of a multiphase reactor for colored sand synthesis according to an embodiment of the present invention;

[0019] Figure 4 This is a structural diagram of the first processing component of a multiphase reactor for colored sand synthesis according to an embodiment of the present invention;

[0020] Figure 5 yes Figure 4 Enlarged view of a portion of point a;

[0021] Figure 6 This is a partial structural view of the first processing component of a multiphase reactor for colored sand synthesis according to an embodiment of the present invention;

[0022] Figure 7 yes Figure 6 Enlarged view of a section at point b in the middle;

[0023] Figure 8 This is a structural diagram of the second processing component of a multiphase reactor for colored sand synthesis according to an embodiment of the present invention;

[0024] Figure 9 This is a partial structural diagram of the second processing component of a multiphase reactor for colored sand synthesis according to an embodiment of the present invention.

[0025] In the picture:

[0026] 1. Processing cylinder; 2. Processing chamber; 3. First processing assembly; 301. Motor; 302. Drive gear; 303. Driven gear; 304. Adjusting rod; 305. Processing blade; 306. First processing box; 307. Heating tube; 308. Filter cylinder; 309. Guide cover; 310. First delivery pump; 311. One-way valve; 4. Second processing assembly; 401. Rotating rod; 402. First processing plate; 403. Second processing plate; 404. Filter plate; 405. Second delivery pump; 406. Diverter pipe; 407. Output nozzle; 408. Second processing box; 5. Controller; 6. Input pipe; 7. Output pipe; 8. Diffuser chamber; 9. Cleaning scraper; 10. Control valve. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Example 1:

[0029] like Figures 1-9 As shown, a multiphase reactor for colored sand synthesis according to an embodiment of the present invention includes a processing cylinder 1. The processing cylinder 1 has two processing chambers 2 arranged from top to bottom inside. One of the processing chambers 2 has a temperature sensor (not shown in detail in the figure) embedded in its inner wall for monitoring temperature during the synthesis process. One processing chamber 2 has a first processing component 3 for colored sand synthesis, and the other processing chamber 2 has a second processing component 4 for auxiliary synthesis and filtering of the synthesized colored sand. One end of the second processing component 4 is connected to one end of the first processing component 3. A controller 5 is provided on the outer wall of the processing cylinder 1, and an input pipe 6 and an output pipe 7 are respectively connected to the two ends of the processing cylinder 1.

[0030] The first processing component 3 includes a motor 301, which is mounted on the upper end of the processing cylinder 1 via a fixed base. A drive gear 302 is mounted on the output shaft of the motor 301, and a driven gear 303 meshes with the drive gear 302. An adjusting rod 304 is mounted on the driven gear 303, with one end of the adjusting rod 304 penetrating through the processing cylinder 1. Multiple processing blades 305 are connected to the end of the adjusting rod 304 inside the processing cylinder 1. A diffusion chamber 8 is formed inside the adjusting rod 304 and the processing blades 305. Multiple one-way valves 311 are connected to both sides of the diffusion chamber 8. The one-way valves 311 are conventional valve bodies (not shown in detail). A processing blade 305 has a... A cleaning scraper 9 is provided, and one side of the cleaning scraper 9 is in contact with the inner wall of the processing cylinder 1. One end of the adjusting rod 304 is connected to the first processing box 306 through the end of the rotary joint. The first processing box 306 is located at one end of the processing cylinder 1. Four heating tubes 307 are provided inside the first processing box 306. One end of the first processing box 306 is connected to the first delivery pump 310. The input end of the first delivery pump 310 is connected to the filter cylinder 308. One of the processing chambers 2 is connected to three guide covers 309 with a cone-shaped cross-section. One end of the guide cover 309 is located inside the other processing chamber 2. A control valve 10 is provided at one end of the guide cover 309.

[0031] Example 2:

[0032] like Figures 1-9As shown, according to an embodiment of the present invention, a multiphase reactor for synthesizing colored sand includes a second processing component 4 comprising a rotating rod 401. The rotating rod 401 is mounted at one end of an adjusting rod 304 via a coupling. One end of the rotating rod 401 passes through one of the processing chambers 2. The rotating rod 401 is located inside another processing chamber 2 and is provided with a first processing plate 402 and a second processing plate 403. The rotating rod 401 is provided with a filter plate 404 via a bearing for filtering the synthesized colored sand. The outer periphery of the filter plate 404 is fixedly mounted on the inner wall of the processing chamber 2.

[0033] The second processing component 4 also includes a second processing box 408, which is fixedly mounted on the outer wall of the processing cylinder 1. A second delivery pump 405 is connected to the upper end of the second processing box 408, and a diversion pipe 406 is connected to the bottom end of the second processing box 408. Multiple output nozzles 407 are connected to the diversion pipe 406, and one end of each output nozzle 407 extends into the interior of one of the processing chambers 2.

[0034] To facilitate understanding of the above-mentioned technical solutions of this utility model, the working principle or operation method of this utility model in actual process will be described in detail below.

[0035] In summary, using the above-mentioned technical solution of this utility model, when colored sand synthesis is required, the filtered colored sand base material (such as quartz sand, aluminosilicate minerals) is fed into the input pipe 6 through an external conveying device and transported to one of the processing chambers 2 of the processing cylinder 1. Then, the controller 5 starts the motor 301, and the output shaft of the motor 301 drives the drive gear 302 to rotate. Subsequently, the drive gear 302 and the driven gear 303 mesh with each other, driving the adjusting rod 304 to rotate, which in turn drives the processing blades 305 to rotate, thereby processing the incoming colored sand. The quartz sand or aluminosilicate minerals introduced into the processing chamber 2 are stirred and mixed. Then, the controller 5 starts the second delivery pump 405, which delivers external gas into the second processing chamber 408 to create a negative pressure. The liquid modifier (such as water-based nano-adhesive or strong alkali solution) inside the second processing chamber 408 is then transported and distributed through the diversion pipe 406. It is then sprayed onto the surface of the stirred colored sand base material (such as quartz sand or aluminosilicate minerals) through the output nozzle 407. Finally, the controller 5 activates the heating pipe 307 and the second... A first delivery pump 310 is turned on, and its input end draws in external gas. During the intake process, the gas is filtered through a filter cartridge 308 and then enters the first processing chamber 306. The filtered gas then exchanges heat with a heating tube 307 and is subsequently delivered to the diffusion chamber 8. It is then output through a one-way valve 311, thus ensuring better colored sand synthesis effect and multiphase synthesis efficiency. After synthesis, the controller 5 opens the control valve 10, allowing the synthesized colored sand to be released. The sand is conveyed to the second processing chamber 2 through the guide cover 309 and enters the filter plate 404 inside the second processing chamber 2. Then, the motor 301 drives the adjusting rod 304 to rotate, which in turn drives the rotating rod 401 to rotate. Subsequently, the rotating rod 401 drives the first processing plate 402 and the second processing plate 403 to rotate. The synthesized colored sand on the filter plate 404 is filtered, separated and cooled by the first processing plate 402. Then, the filtered and separated colored sand is output through the second processing plate 403 and output through the output pipe 7.

[0036] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A colored sand synthetic multiphase reactor characterized in that, The utility model provides a processing device, including processing cylinder (1), the inside of processing cylinder (1) is opened with multiple processing cavities (2), wherein the inside of one processing cavity (2) is provided with first processing assembly (3), the inside of another processing cavity (2) is provided with second processing assembly (4), and one end of second processing assembly (4) is connected with one end of first processing assembly (3), the outer wall of processing cylinder (1) is provided with controller (5), and the both ends of processing cylinder (1) are connected with input pipe (6) and output pipe (7) respectively, The first processing assembly (3) includes motor (301), the motor (301) is arranged at the upper end of the processing cylinder (1) through the fixed seat, the output shaft of motor (301) is provided with driving gear (302), the driving gear (302) is engagedly connected with driven gear (303), the driven gear (303) is provided with adjusting rod (304), one end of adjusting rod (304) penetrates processing cylinder (1).

2. A colored sand synthetic multiphase reactor according to claim 1, characterized in that, The end of adjusting rod (304) in the processing cylinder (1) is connected with multiple processing blades (305), the inside of adjusting rod (304) and processing blade (305) is provided with diffusion cavity (8), the both sides of diffusion cavity (8) are connected with multiple one-way valve (311), one side of processing blade (305) is provided with cleaning scraper (9), and one side of cleaning scraper (9) is in contact with the inner wall of processing cylinder (1).

3. A colored sand synthetic multiphase reactor according to claim 2, characterized in that, One end of adjusting rod (304) is connected with first processing box (306) through one end of swivel joint, and first processing box (306) is arranged at one end of processing cylinder (1), the inside of first processing box (306) is provided with multiple heating pipes (307).

4. A colored sand synthetic multiphase reactor according to claim 3, characterized in that, One end of first processing box (306) is connected with first conveying pump (310), the input end of first conveying pump (310) is connected with filter cylinder (308), one of processing cavities (2) is connected with multiple guide covers (309), and one end of guide cover (309) is located in the inside of another processing cavity (2), one end of guide cover (309) is provided with control valve (10).

5. The colored sand synthetic multiphase reactor according to claim 1, characterized in that, The second processing assembly (4) includes rotating rod (401), the rotating rod (401) is arranged at one end of adjusting rod (304) through the shaft coupling, one end of rotating rod (401) penetrates one of processing cavities (2), the inside of rotating rod (401) in another processing cavity (2) is provided with first processing plate (402) and second processing plate (403).

6. A colored sand synthetic multiphase reactor according to claim 5, characterized in that, The filter plate (404) is provided with the bearing of rotating rod (401), and the periphery of filter plate (404) is fixedly arranged on the inner wall of processing cavity (2).

7. A colored sand synthetic multiphase reactor according to claim 6, characterized in that, The second processing assembly (4) further comprises a second processing box (408) fixedly arranged on the outer wall of the processing cylinder (1), the upper end of the second processing box (408) is connected with a second conveying pump (405), the bottom end of the second processing box (408) is connected with a shunt pipe (406), a plurality of output nozzles (407) are connected on the shunt pipe (406), and one end of the output nozzles (407) extends to the inside of one of the processing cavities (2).

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