Coconut shell crushing and soaking all-in-one machine

By designing an integrated coconut shell crushing and soaking machine, continuous operation of coconut shell crushing and soaking is achieved, solving the problems of production discontinuity and site occupation, and improving the production efficiency of substrate fertilizer.

CN224057494UActive Publication Date: 2026-03-31ZHENGZHOU SHANDE MASCH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-02
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

In existing technologies, the crushing and soaking of coconut shells are separated into two different areas, resulting in a lack of production continuity, occupying space resources, and reducing the production efficiency of substrate fertilizer.

Method used

Design a coconut shell crushing and soaking integrated machine, including a conveyor box, a crushing box and a soaking mechanism. The machine achieves continuous operation of crushing and soaking coconut shells through crushing rollers and spiral conveying rods, and uses water storage pipes and atomizing nozzles for soaking treatment.

Benefits of technology

This technology enables direct soaking of crushed coconut shells, improving production efficiency, reducing land occupation, enhancing production continuity, and increasing the production efficiency of substrate fertilizer.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of fertilizer production, and provides a coconut shell crushing and soaking all-in-one machine which comprises a conveying box and a crushing box, a crushing mechanism is arranged in the crushing box, a conveying mechanism is arranged in the conveying box, a soaking mechanism is arranged in the conveying box, the crushing box is communicated with the conveying box, and the crushing box is communicated with the conveying box. The crushing mechanism comprises connecting bearings rotationally connected to the two sides of the crushing box, a rotating shaft is fixedly connected between the connecting bearings, and the periphery of the rotating shaft is fixedly sleeved with a crushing roller; the conveying mechanism comprises a spiral conveying rod rotationally connected to the interior of the conveying box. According to the utility model, coconut shells can be conveyed into the conveying box after being crushed, and can be directly soaked after being crushed in cooperation with the soaking mechanism, so that the crushing and soaking operation has continuity, and the device has the functions of being good in soaking effect, small in occupied area, and capable of reducing the pre-production steps of machine-made fertilizers and improving the production efficiency of matrix fertilizers.
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Description

Technical Field

[0001] This utility model relates to the field of fertilizer production technology, and in particular to an integrated machine for crushing and soaking coconut shells. Background Technology

[0002] Coconut husk is the endocarp of the coconut, the hard outer shell of the coconut palm (Coconut palm), a plant in the palm family. It is mainly composed of lignin (about 36.5%) and cellulose (about 53%), and contains small amounts of pentosans and minerals (such as potassium hydroxide). Its naturally porous structure, high lignin content, and abundant organic matter make it an ideal raw material for producing substrate fertilizers.

[0003] In the process of producing substrate fertilizer from coconut shells, the coconut shells need to be crushed and soaked sequentially. Currently, the soaking and crushing processes are usually located in two different areas, which means that each part of the operation occupies its own space. Furthermore, the crushed coconut shells need to be moved to another location before entering the soaking process. This process results in a lack of continuity in production, which in turn restricts the production efficiency of the substrate fertilizer. Utility Model Content

[0004] The purpose of this invention is to address the problem in existing technologies where the soaking and crushing processes are typically located in two different areas, meaning each operation occupies its own space. Furthermore, the crushed coconut shells must be moved to a different location before entering the soaking process, resulting in a lack of production continuity and consequently limiting the production efficiency of the substrate fertilizer.

[0005] To achieve the above objectives, this utility model adopts the following technical solution: a coconut shell crushing and soaking integrated machine, comprising a conveying box and a crushing box. The crushing box contains a crushing mechanism, the conveying box contains a conveying mechanism, and the conveying box contains a soaking mechanism. The crushing box and the conveying box are connected. The crushing mechanism includes connecting bearings rotatably connected to both sides of the crushing box, and a rotating shaft is fixedly connected between the connecting bearings. A crushing roller is fixedly sleeved on the outer circumference of the rotating shaft. The conveying mechanism includes a spiral conveying rod rotatably connected inside the conveying box. An output port is opened at the output end of the spiral conveying rod. A conveying motor is installed on the side wall of the conveying box, and the output end of the conveying motor is fixedly connected to the spiral conveying rod. This allows the coconut shells to be crushed and conveyed into the conveying box. Combined with the soaking mechanism, soaking can be performed directly after crushing, making the crushing and soaking operation continuous. This reduces the pre-processing steps in mechanized fertilizer production and improves the production efficiency of substrate fertilizer.

[0006] In a preferred embodiment, the outer periphery of the crushing roller is fixedly connected with uniformly distributed alloy arc-shaped crushing teeth, which improves the crushing capacity of the crushing roller and increases the crushing degree of coconut shells.

[0007] In a preferred embodiment, the soaking mechanism includes a water storage pipe installed inside the top of the conveyor box. The input end of the water storage pipe is fixedly connected to an input interface, and a plurality of evenly distributed atomizing nozzles are fixedly installed at the lower end of the water storage pipe. By connecting an external water source to the input interface, the coconut shell is soaked through the water storage pipe and the atomizing nozzles, so that the coconut shell is soaked during transportation.

[0008] In a preferred embodiment, a crushing motor is fixedly installed on the side wall of the crushing box. The crushing motor is connected to the connecting bearing on one side via a belt mechanism. The belt mechanism consists of pulleys and a belt for belt drive. The two pulleys are respectively located at the connecting bearing and the output end of the crushing motor, thereby improving transmission stability and crushing stability.

[0009] In a preferred embodiment, a rotating shaft is fixedly installed on the outer periphery of the belt mechanism, which serves to protect the belt mechanism, improve the service life of the belt, and enhance the operational stability of the device.

[0010] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0011] This invention allows coconut shells to be crushed and then transported into a conveyor box. In conjunction with a soaking mechanism, the soaking process can be carried out directly after crushing, making the crushing and soaking operation continuous. It has the functions of good soaking effect, small footprint, reduced pre-production steps of mechanized fertilizer, and improved production efficiency of substrate fertilizer. Attached Figure Description

[0012] Figure 1 A three-dimensional structural diagram of a coconut shell crushing and soaking integrated machine provided by this utility model;

[0013] Figure 2 A front view of a coconut shell crushing and soaking machine provided by this utility model;

[0014] Figure 3 This utility model provides an internal structural diagram of a coconut shell crushing and soaking integrated machine;

[0015] Figure 4 This utility model provides an integrated coconut shell crushing and soaking machine. Figure 3 Enlarged view of a portion of point A in the middle.

[0016] Legend:

[0017] 1. Conveyor box; 2. Output port; 3. Crushing box; 4. Conveyor motor; 5. Screw conveyor; 6. Crushing motor; 7. Connecting bearing; 8. Rotary shaft; 9. Crushing roller; 10. Water storage pipe; 11. Atomizing nozzle; 12. Input interface. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figure 1-4 This utility model provides a technical solution: a coconut shell crushing and soaking integrated machine, including a conveying box 1 and a crushing box 3. The crushing box 3 is equipped with a crushing mechanism, and the conveying box 1 is equipped with a conveying mechanism and a soaking mechanism. The crushing box 3 and the conveying box 1 are connected. The crushing mechanism includes connecting bearings 7 rotatably connected to both sides of the crushing box 3, and a rotating shaft 8 is fixedly connected between the connecting bearings 7. A crushing roller 9 is fixedly sleeved on the outer periphery of the rotating shaft 8. The conveying mechanism includes a spiral conveying rod 5 rotatably connected inside the conveying box 1. An output port 2 is opened at the output end of the spiral conveying rod 5. A conveying motor 4 is installed on the side wall of the conveying box 1. The output end of the conveying motor 4 is fixedly connected to the spiral conveying rod 5 so that the coconut shells can be conveyed into the conveying box 1 after crushing. In conjunction with the soaking mechanism, the soaking work can be carried out directly after crushing, so that the crushing and soaking operation is continuous, thereby reducing the pre-processing steps of the mechanized fertilizer production and improving the production efficiency of the substrate fertilizer.

[0020] like Figure 1-4 As shown, uniformly distributed alloy arc-shaped crushing teeth are fixedly connected to the outer periphery of the crushing roller 9 to improve the crushing capacity of the crushing roller 9 and increase the crushing degree of coconut shell.

[0021] like Figure 1-4 As shown, the soaking mechanism includes a water storage pipe 10 installed inside the top of the conveying box 1. The input end of the water storage pipe 10 is fixedly connected to an input interface 12. Multiple evenly distributed atomizing nozzles 11 are fixedly installed at the lower end of the water storage pipe 10. By connecting an external water source to the input interface 12, the coconut shell is soaked through the water storage pipe 10 and the atomizing nozzles 11, so that the coconut shell is soaked during transportation.

[0022] like Figure 1-4 As shown, a crushing motor 6 is fixedly installed on the side wall of the crushing box 3. The crushing motor 6 is connected to the connecting bearing 7 on one side through a belt mechanism. The belt mechanism is a belt drive connection between pulleys and belts. The two pulleys are respectively set at the connecting bearing 7 and the output end of the crushing motor 6 to improve the transmission stability and crushing stability.

[0023] like Figure 1-4As shown, a rotating shaft 8 is fixedly installed on the outer periphery of the belt mechanism, which serves to protect the belt mechanism, improve the service life of the belt, and enhance the operational stability of the device.

[0024] Working principle: When crushing and soaking coconut shells, the coconut shells are put into the crushing box 3. The crushing motor 6, in conjunction with the belt structure, drives the bearing 7 to rotate the shaft 8. The rotation of the shaft 8, together with the alloy arc-shaped crushing teeth, crushes the whole coconut shells into small pieces, which are then transported into the conveying box. During the conveying process, the input interface 12 is connected to an external water source. The coconut shells are soaked through the water storage pipe 10 and the atomizing nozzle 11, so that the coconut shells are soaked during transportation. After soaking, they can be output through the output port 2. This utility model can directly carry out the soaking work after crushing and conveying the coconut shells into the conveying box 1, in conjunction with the soaking mechanism. This makes the crushing and soaking operation continuous, with good soaking effect, small footprint, reduced pre-production steps of mechanized fertilizer, and improved production efficiency of substrate fertilizer.

[0025] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A coconut shell crushing and soaking all-in-one machine, characterized in that, The utility model relates to a kind of broken box and conveying box, the broken box is provided with broken mechanism, the conveying box is provided with conveying mechanism, the conveying box is provided with bubble mechanism, the broken box is communicated with conveying box, the broken mechanism includes the connecting bearing (7) rotationally connected in the both sides of broken box (3), the connecting bearing (7) between fixedly connected with rotating shaft (8), rotating shaft (8) is fixedly covered with broken roller (9) in outer periphery;The conveying mechanism includes screw conveying rod (5) rotationally connected in the inside of conveying box (1), output port (2) is set in the output end of screw conveying rod (5), conveying motor (4) is installed in the side wall of conveying box (1), and the output end of conveying motor (4) is fixedly connected with screw conveying rod (5).

2. The coconut shell crushing and soaking all-in-one machine according to claim 1, characterized in that: Broken roller (9) is fixedly connected with alloy arc broken tooth of uniform distribution in outer periphery.

3. The coconut shell crushing and soaking all-in-one machine according to claim 1, characterized in that: The bubble mechanism includes water storage pipe (10) installed in the top end of conveying box (1), input interface (12) is fixedly connected to the input end of water storage pipe (10), and a plurality of atomizing nozzles (11) are fixedly installed in the lower end of water storage pipe (10) and uniformly distributed.

4. The coconut shell crushing and soaking all-in-one machine according to claim 1, characterized in that: Broken motor (6) is fixedly installed in the side wall of broken box (3), and the connecting bearing (7) on one side is drivenly connected by belt mechanism between broken motor (6).

5. The coconut husk crushing and soaking machine according to claim 4, characterized in that: The outer periphery of the belt mechanism is fixedly installed with rotating shaft (8).