Transformer insulating layer powder coating dip-coating device

Abstract

The utility model relates to the technical field of powder coating dip-coating, and discloses a transformer insulating layer powder coating dip-coating device which comprises a fluidization tank, a powder coating dip-coating device and a powder coating dip-coating device, the mounting frame is fixedly connected to the front surface of the fluidizing tank; the fixed plate is fixedly connected to the side surface of the fluidizing tank; the positioning frame is fixedly connected to the inner surface of the fluidization tank; and an operation assembly is fixedly connected in the fluidization tank. According to the transformer insulating layer powder coating dip-coating device, an air conveying pump is started to convey powder into an air guide pipe, the powder is conveyed into a connecting sleeve through the air guide pipe, then the powder is conveyed into a ventilation cavity and discharged through an air blowing hole, multi-angle spraying can be conducted in cooperation with rotation of a first rotating rod and a second rotating rod, and insulating powder can be dispersed more evenly in a fluidizing groove; and meanwhile, the connecting sleeve is rotationally connected into the annular groove through the annular block, so that rotation of the first rotating rod and the second rotating rod is not affected while the first rotating rod and the second rotating rod are connected with the gas guide pipe through the connecting sleeve.

Description

Technical Field

[0001] This utility model relates to the field of powder coating dipping technology, specifically to a transformer insulation layer powder coating dipping device. Background Technology

[0002] The transformer insulation layer is a protective layer composed of insulating materials (such as insulating varnish, resin, etc.). It mainly covers the surface of conductive components such as coils and iron cores or fills gaps to isolate conductors at different potentials, prevent current leakage or short circuits, and improve overall performance. Insulating powder impregnation provides insulation treatment to the transformer insulation layer. The cured powder coating has high insulation strength and adhesion, effectively isolating conductive components and reducing the risk of leakage.

[0003] According to Chinese Patent CN219898819U, a transformer insulation layer powder impregnation device includes a fluidizing tank. A locking block is provided on the inner wall of the fluidizing tank. A filter cloth mounting frame is fixed above the locking block by bolts, and a filter cloth is embedded and fixed in the filter cloth mounting frame. Powder coating is placed on top of the filter cloth and spread evenly. The particle density on the filter cloth is less than the particle density of the powder, so the powder will not penetrate the filter cloth. An air pump is started, blowing air into the air blowing pipe. Because the filter cloth inside the fluidizing tank is covered with powder coating, the air blown out of the air blowing pipe is blocked. When the air below the filter cloth is full, it will blow outward through the filter cloth, and the powder coating above will be pushed upward by the air pressure, causing it to bounce upward. At this time, the heated transformer casing and its frame inside the carrying basket will be surrounded and covered by the powder blown up from the bottom, forming an impregnation effect.

[0004] In the aforementioned devices, uneven airflow distribution is prone to occur, making it difficult to ensure the uniform dispersion of insulating powder within the fluidized bed. If the airflow is strong in some areas and weak in others, the degree of powder agitation and distribution will vary at different locations, thus affecting the uniformity of the impregnation coating on the transformer casing or frame. Therefore, we provide a transformer insulation layer powder coating impregnation device. Utility Model Content

[0005] The purpose of this invention is to provide a transformer insulation layer powder coating impregnation device to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a transformer insulation layer powder coating impregnation device, comprising: a fluidizing tank;

[0007] A mounting bracket fixedly connected to the front of the fluidizing tank;

[0008] A fixing plate fixedly connected to the side of the fluidizing tank;

[0009] A positioning frame fixedly connected to the inner surface of the fluidizing tank;

[0010] An operating component is fixedly connected inside the fluidizing tank; the operating component includes an immersion coating section fixedly connected inside the fluidizing tank, an agitation section is provided below the immersion coating section, and an air blowing section is connected to the agitation section.

[0011] Preferably, the dip coating section includes a mounting groove formed on the top of the positioning frame, a mounting block inserted into the inner surface of the mounting groove, a filter plate fixedly connected to the top of the mounting block, a support frame provided above the filter plate, a connecting frame fixedly connected to the top of the support frame, a connecting plate fixedly connected to the top of the connecting frame, a guide rod penetrating through the top of the connecting plate, the bottom of the guide rod fixedly connected to the top of the fluidizing tank, a lifting rod fixedly connected to the bottom of the connecting plate, and the bottom of the lifting rod fixedly connected to the top of the fixed plate.

[0012] Preferably, the agitation unit includes a motor fixedly connected to the inner surface of the mounting frame. A rotating rod is fixedly connected to the output end of the motor. The rear end of the rotating rod penetrates the front side of the fluidizing tank and extends to the back side of the fluidizing tank. An agitation plate is fixedly connected to the outer wall of the rotating rod. A driven shaft is fixedly connected to the outer wall of the front end of the rotating rod. A driven shaft is connected to the outer wall of the driven shaft via a conveyor belt. A rotating rod is fixedly connected to the inner wall of the driven shaft. The rear end of the rotating rod penetrates the front side of the fluidizing tank and extends to the back side of the fluidizing tank. An agitation plate is fixedly connected to the outer wall of the rotating rod.

[0013] Preferably, the air blowing part includes a connecting sleeve sleeved on the outer wall of the rear end of the rotating rod, an annular block fixedly connected to the inner wall of the connecting sleeve, the inner wall of the annular block being engaged with the inner surface of the annular groove, the annular groove being opened on the outer wall of the rear end of the rotating rod, the front end of the connecting sleeve communicating with the rear side of the ventilation chamber, the ventilation chamber communicating with an air blowing hole, the air blowing hole being opened on the outer wall of the rotating rod, the rear end of the connecting sleeve communicating with an air guide pipe, the top of the middle end of the air guide pipe communicating with the output end of the air pump, and the front of the air pump being fixedly connected to the back of the fluidizing tank.

[0014] Preferably, the two ends of the first rotating rod and the second rotating rod are rotatably connected to the front and rear sides of the fluidizing tank through bearings, respectively.

[0015] Preferably, the agitator is positioned below the filter plate to agitate the powder coating, thereby causing the insulating powder to form a stable fluidized state in the fluidizing tank and reducing accumulation or agglomeration.

[0016] Preferably, the right end of the air guide tube is connected to the ventilation cavity opened on the rear side of the rotating rod two through the right side connecting sleeve, which facilitates the delivery of gas without affecting the rotation of the rotating rod one and the rotating rod two.

[0017] Compared with the prior art, the present invention provides a transformer insulation layer powder coating impregnation device, which has the following beneficial effects:

[0018] 1. The transformer insulation layer powder coating dipping device uses a lifting rod to control the connecting plate to rise. The connecting plate drives the bearing frame to rise through the connecting frame, which facilitates the placement of the transformer insulation layer. Then, the lifting rod controls the bearing frame to descend into the fluidization tank for dipping treatment.

[0019] 2. The transformer insulation layer powder coating impregnation device starts by starting the motor, which drives the rotating rod to rotate. The rotating rod drives the driven shaft to rotate. The driven shaft is connected to the driven shaft to rotate via a conveyor belt. The driven shaft drives the rotating rod to rotate, thereby driving the two sets of stirring plates to rotate and stir the powder coating, so that the insulation powder forms a stable fluidized state in the fluidizing tank, reducing accumulation or agglomeration.

[0020] 3. The transformer insulation layer powder coating impregnation device, when the air pump is started, delivers the powder into the air guide pipe, then through the air guide pipe to the connecting bushing, and then into the ventilation chamber and discharged through the air blowing hole. With the rotation of rotating rod one and rotating rod two, it can spray at multiple angles, which can make the insulation powder more evenly dispersed in the fluidized tank, which helps to ensure the uniformity of the transformer insulation layer coating. At the same time, the connecting bushing is rotatably connected in the annular groove through the annular block, so that the rotation of rotating rod one and rotating rod two is not affected when they are connected to the air guide pipe through the connecting bushing. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0022] Figure 2 This is a schematic diagram of the internal structure of the fluidization tank of this utility model;

[0023] Figure 3 This is a schematic diagram of the dip-coating part of this utility model;

[0024] Figure 4 This is a schematic diagram of the stirring part of this utility model;

[0025] Figure 5 This is a schematic diagram of the air blowing part structure of this utility model;

[0026] Figure 6 This utility model Figure 5 A magnified structural diagram of A in the middle.

[0027] In the diagram: fluidizing tank 1, mounting frame 2, fixing plate 3, positioning frame 4, operating component 5, dipping part 51, mounting groove 511, mounting block 512, filter plate 513, bearing frame 514, connecting frame 515, connecting plate 516, lifting rod 517, guide rod 518, stirring part 52, motor 521, rotating rod one 522, driven shaft one 523, driven shaft two 524, rotating rod two 525, stirring plate 526, air blowing part 53, connecting sleeve 531, annular block 532, annular groove 533, ventilation chamber 534, air guide pipe 535, air pump 536, air blowing hole 537. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0030] Example 1: The transformer insulation layer powder coating dipping device provided by this utility model, such as... Figures 1 to 6 As shown: A transformer insulation layer powder coating impregnation device, comprising: a fluidizing tank 1;

[0031] Mounting bracket 2 is fixedly connected to the front of fluidizing tank 1;

[0032] A fixing plate 3 is fixedly connected to the side of the fluidization tank 1;

[0033] Positioning bracket 4 is fixedly connected to the inner surface of fluidizing tank 1;

[0034] An operating component 5 is fixedly connected inside the fluidizing tank 1. The operating component 5 includes an immersion coating section 51 fixedly connected inside the fluidizing tank 1, an agitation section 52 is provided below the immersion coating section 51, and an air blowing section 53 is connected to the agitation section 52.

[0035] The dipping section 51 includes a mounting groove 511 formed on the top of the positioning frame 4. A mounting block 512 is inserted into the inner surface of the mounting groove 511. A filter plate 513 is fixedly connected to the top of the mounting block 512. A support frame 514 is provided above the filter plate 513. A connecting frame 515 is fixedly connected to the top of the support frame 514. A connecting plate 516 is fixedly connected to the top of the connecting frame 515. A guide rod 518 passes through the top of the connecting plate 516. The bottom of the guide rod 518 is fixedly connected to the top of the fluidizing tank 1. A lifting rod 517 is fixedly connected to the bottom of the connecting plate 516. The bottom of the lifting rod 517 is fixedly connected to the top of the fixing plate 3.

[0036] In this embodiment, the bottom end of the guide rod 518 extends through the top of the connecting plate 516, and guides the lifting and lowering of the support frame 514.

[0037] Example 2: Based on Example 1, the transformer insulation layer powder coating impregnation device provided by this utility model, such as... Figures 1 to 6 As shown: The stirring unit 52 includes a motor 521 fixedly connected to the inner surface of the mounting frame 2. A rotating rod 522 is fixedly connected to the output end of the motor 521. The rear end of the rotating rod 522 passes through the front side of the fluidizing tank 1 and extends to the back side of the fluidizing tank 1. An agitation plate 526 is fixedly connected to the outer wall of the rotating rod 522. A driven shaft 523 is fixedly connected to the outer wall of the front end of the rotating rod 522. A driven shaft 524 is connected to the outer wall of the driven shaft 523 via a conveyor belt. A rotating rod 525 is fixedly connected to the inner wall of the driven shaft 524. The rear end of the rotating rod 525 passes through the front side of the fluidizing tank 1 and extends to the back side of the fluidizing tank 1. An agitation plate 526 is fixedly connected to the outer wall of the rotating rod 525.

[0038] In this embodiment, the two ends of rotating rod 1 522 and rotating rod 2 525 are rotatably connected to the front and rear sides of fluidizing tank 1 through bearings.

[0039] Furthermore, the stirring plate 526 is positioned below the filter plate 513 to agitate the powder coating, causing the insulating powder to form a stable fluidized state in the fluidizing tank 1, reducing local accumulation or agglomeration.

[0040] Example 3: Based on Example 1, the transformer insulation layer powder coating impregnation device provided by this utility model, such as... Figures 1 to 6As shown: The air blowing part 53 includes a connecting sleeve 531 sleeved on the outer wall of the rear end of the rotating rod 522. An annular block 532 is fixedly connected to the inner wall of the connecting sleeve 531. The inner wall of the annular block 532 is engaged with the inner surface of the annular groove 533. The annular groove 533 is opened on the outer wall of the rear end of the rotating rod 522. The front end of the connecting sleeve 531 is connected to the rear side of the ventilation chamber 534. The ventilation chamber 534 is connected to an air blowing hole 537. The air blowing hole 537 is opened on the outer wall of the rotating rod 522. The rear end of the connecting sleeve 531 is connected to an air guide pipe 535. The top of the middle end of the air guide pipe 535 is connected to the output end of the air pump 536. The front of the air pump 536 is fixedly connected to the back of the fluidizing tank 1.

[0041] In this embodiment, the right end of the air guide tube 535 is connected to the ventilation cavity 534 opened on the rear side of the rotating rod 2 525 through the right side connecting sleeve 531, which facilitates the delivery of gas without affecting the rotation of the rotating rod 1 522 and the rotating rod 2 525.

[0042] In actual operation, when this device is used, the lifting rod 517 is used to start the control of the connecting plate 516 to rise. The connecting plate 516 drives the bearing frame 514 to rise through the connecting frame 515, which facilitates the placement of the transformer insulation layer. Then, the lifting rod 517 controls the bearing frame 514 to descend into the fluidization tank 1 for dip coating treatment.

[0043] Simultaneously, the motor 521 is started to drive the rotating rod 522 to rotate. The rotating rod 522 drives the driven shaft 523 to rotate. The driven shaft 523 is connected to the driven shaft 524 via a conveyor belt to rotate. The driven shaft 524 drives the rotating rod 525 to rotate, thereby driving the two sets of stirring plates 526 to rotate and stir the powder coating, so that the insulating powder forms a stable fluidized state in the fluidizing tank 1, reducing accumulation or agglomeration.

[0044] The air pump 536 is started to deliver air into the air guide pipe 535, which then delivers it to the connecting sleeve 531, and finally to the ventilation chamber 534. The air is then discharged through the blowing hole 537. With the rotation of the rotating rod 1 522 and the rotating rod 2 525, the air can be sprayed at multiple angles, which can make the insulating powder more evenly dispersed in the fluidized tank 1. This helps to ensure the uniformity of the transformer insulation layer coating. At the same time, the connecting sleeve 531 is rotatably connected to the annular groove 533 through the annular block 532. This ensures that the rotation of the rotating rod 1 522 and the rotating rod 2 525 is not affected when the rotating rod 1 522 and the rotating rod 2 525 are connected to the air guide pipe 535 through the connecting sleeve 531.

[0045] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. A transformer insulation layer powder coating dip coating apparatus comprising: Fluid tank (1); Mounting frame (2) fixedly connected to the front of the fluid tank (1); Fixed plate (3) fixedly connected to the side of the fluid tank (1); Positioning frame (4) fixedly connected to the inner surface of the fluid tank (1); It is characterized in that: the fluid tank (1) is fixedly connected with operation assembly (5) inside; the operation assembly (5) includes immersion coating part (51) fixedly connected in the fluid tank (1), agitation part (52) is arranged below the immersion coating part (51), and air blowing part (53) is connected with the agitation part (52).

2. A transformer insulation layer powder coating dip coating apparatus as claimed in claim 1, wherein: The immersion coating part (51) includes mounting groove (511) opened at the top of the positioning frame (4), the inner surface of the mounting groove (511) is inserted with mounting block (512), the top of the mounting block (512) is fixedly connected with filter plate (513), the upper side of the filter plate (513) is provided with bearing frame (514), the top of the bearing frame (514) is fixedly connected with connecting frame (515), the top of the connecting frame (515) is fixedly connected with connecting plate (516), the top of the connecting plate (516) penetrates through guide rod (518), the bottom of the guide rod (518) is fixedly connected to the top of the fluid tank (1), the bottom of the connecting plate (516) is fixedly connected with lifting rod (517), and the bottom of the lifting rod (517) is fixedly connected to the top of the fixed plate (3).

3. A transformer insulation layer powder coating dip coating apparatus as claimed in claim 1, wherein: The agitation part (52) includes motor (521) fixedly connected to the inner surface of the mounting frame (2), the output end of the motor (521) is fixedly connected with rotating rod one (522), the rear end of the rotating rod one (522) penetrates the front of the fluid tank (1) and extends to the back of the fluid tank (1), the outer wall of the rotating rod one (522) is fixedly connected with stirring plate (526), the front end of the rotating rod one (522) is fixedly connected with driven shaft one (523), the outer wall of the driven shaft one (523) is drivingly connected with driven shaft two (524) through the transmission belt, the inner wall of the driven shaft two (524) is fixedly connected with rotating rod two (525), the rear end of the rotating rod two (525) penetrates the front of the fluid tank (1) and extends to the back of the fluid tank (1), and the outer wall of the rotating rod two (525) is fixedly connected with stirring plate (526).

4. A transformer insulation layer powder coating dip coating apparatus as claimed in claim 1, wherein: The blowing part (53) comprises a connecting sleeve (531) sleeved on the rear end outer wall of the rotating rod one (522), the inner wall of the connecting sleeve (531) is fixedly connected with an annular block (532), the inner wall of the annular block (532) is clamped on the inner surface of an annular groove (533) which is arranged on the rear end outer wall of the rotating rod one (522), the front end of the connecting sleeve (531) is arranged in communication with the rear side of a ventilation cavity (534), the ventilation cavity (534) is arranged in communication with a blowing hole (537) which is arranged on the outer wall of the rotating rod one (522), the rear end of the connecting sleeve (531) is arranged in communication with a gas guide pipe (535), the middle end top of the gas guide pipe (535) is arranged in communication with the output end of a gas conveying pump (536), and the front surface of the gas conveying pump (536) is fixedly connected to the back surface of the fluidization tank (1).

5. A transformer insulation layer powder coating dip coating apparatus as claimed in claim 3, wherein: The two ends of the rotating rod one (522) and the rotating rod two (525) are rotatably connected to the front and rear sides of the fluidization tank (1) through bearings.

6. A transformer insulation layer powder coating dip coating apparatus as claimed in claim 3, wherein: The position of the stirring plate (526) is arranged below the filter plate (513).

7. A transformer insulation layer powder coating dip coating apparatus as claimed in claim 4, wherein: The right end of the gas guide pipe (535) is arranged in communication with the ventilation cavity (534) arranged on the rear side of the rotating rod two (525) through the right connecting sleeve (531).

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