Feeding turntable with detection mechanism

Abstract

The utility model relates to the technical field of automation equipment, in particular to a feeding turntable with a detection mechanism, which comprises a device main body, one side of the outer wall of the device main body is in bolted connection with a feeding mechanism and penetrates into the device main body, and one side of the outer wall of the feeding mechanism is in threaded fixation with the detection mechanism. A mounting frame is fixed to the interior of the device body through bolts, and a visual detection module is fixed to the surface of the mounting frame through bolts and located over the feeding mechanism. According to the utility model, through mutual cooperation of internal parts of the feeding mechanism, the stability of the circular charging tray during discharging can be conveniently improved, electronic components stably flow on the feeding flow channel, through mutual cooperation of internal parts of the detection mechanism, the surfaces of the electronic components on the supporting flow channel are conveniently subjected to visual detection, and the detection efficiency is improved. And unqualified products are conveyed between the waste box and the supporting flow channel to be cut and recycled.

Description

TECHNICAL FIELD

[0001] The utility model relates to automatic equipment technical field, concretely relates to a feeding carousel with detection mechanism. BACKGROUND

[0002] Electronic product parts are generally made into connected material belts by automatic production equipment in the production and processing process, and small electronic components are generally stored by a circular material disc when being made into connected material belts, so as to facilitate subsequent processing such as cutting of the connected material belt.

[0003] However, after the existing circular material disc completes storage of electronic components, the electronic components stacked together will be abraded due to friction, affecting normal use of the electronic components, and the existing material disc cannot detect and check the electronic components that cannot be used in the first time when the material disc flows on the feeding flow channel because no detection module is arranged, and manual detection greatly affects the production efficiency of the device.

[0004] Therefore, it is necessary to provide a feeding carousel with a detection mechanism to solve the above problems. CONTENT OF THE UTILITY MODEL

[0005] The utility model aims at providing a feeding carousel with a detection mechanism, which can improve the stability of the circular material disc when discharging by mutual cooperation between internal parts of the feeding mechanism, make the electronic components flow stably on the feeding flow channel, and facilitate visual detection of the surface of the electronic components on the supporting flow channel by mutual cooperation between internal parts of the detection mechanism, and cut and recycle the unqualified products detected by the detection mechanism and transported to the waste box between the supporting flow channel and the waste box, so as to solve the problem that the existing material disc cannot detect and check the electronic components that cannot be used in the first time when the material disc flows on the feeding flow channel because no detection module is arranged, and manual detection greatly affects the production efficiency of the device.

[0006] In order to achieve the above purpose, the utility model provides the following technical scheme: a feeding carousel with a detection mechanism, which comprises a device main body, a feeding mechanism is bolted on one side of the outer wall of the device main body and penetrates into the inside of the device main body, a detection mechanism is threadedly fixed on one side of the outer wall of the feeding mechanism and located above the feeding mechanism;

[0007] The feeding mechanism comprises a support frame fixed on the outer wall of the device body by bolts, a circular material disc rotatably connected to the top end of the support frame, a drive motor fixed on one end of the support frame by bolts, and an output end rotatably connected to the circular material disc, a connecting rod mechanically connected to the top end of the support frame, a limiting rod fixed on the end of the connecting rod away from the support frame and located on one side of the outer wall of the circular material disc, a feeding flow channel fixed on one end of the support frame by bolts and penetrating into the inside of the device body and located below the circular material disc, a support flow channel supported and connected in the inside of the device body and located on one side of the feeding flow channel, a plurality of ratchet motors fixed on one end of the support flow channel by bolts and having output ends rotatably connected to transmission ratchets and located at the bottom end of the support flow channel and abutting against the surface of the product.

[0008] The detection mechanism comprises a waste box fixed in the inside of the device body and located on one side of the support flow channel away from the feeding flow channel, a telescopic cylinder fixedly connected between the waste box and the support flow channel, a fixed column fixed on the top end of the telescopic cylinder by bolts, a telescopic plate slidingly connected between the fixed column and the waste box and fixed with the telescopic rod of the telescopic cylinder by screw connection, a cutting tool head mechanically connected to the top end of the fixed column and matched with the telescopic plate, a mounting frame fixed in the inside of the device body and located on one end of the support flow channel, a visual detection module fixed on the surface of the mounting frame and located directly above the support flow channel, and a ratchet motor installed and connected between a plurality of ratchet motors and located at the top end of the product.

[0009] Preferably, one side of the device body is provided with a feeding port matched with the feeding flow channel, the surface of the feeding flow channel is arc-shaped, the connecting rod is rotatably connected to the support frame by balls, and a gap is left between the limiting rod and the circular material disc.

[0010] Preferably, transport grooves matched with the product are formed between the support flow channels, and recesses matched with the ratchet teeth on the surface of the transmission ratchet are formed on both sides of the outer wall of the product.

[0011] Preferably, telescopic grooves matched with the telescopic plate are formed between the inner walls of the fixed column, the horizontal heights of the fixed column, the telescopic plate and the waste box are consistent with the support flow channel, and grooves matched with the product are formed on the surfaces of the fixed column, the telescopic plate and the waste box.

[0012] Preferably, the visual detection module comprises a visual lens, a photoelectric sensor and an auxiliary light source, the visual detection module and the laser sensor are both connected to the control terminal of the device body by signal lines, and a cutting groove matched with the cutting tool head is formed on the top end of the telescopic plate.

[0013] Preferably, the surface of the mounting frame is mechanically processed with a plurality of support rods, and the mounting frame surface is uniformly arranged with a plurality of threaded holes matched with the visual detection module.

[0014] In the above technical solution, the technical effects and advantages of the utility model are provided:

[0015] 1. By fixing the circular material disc on the support frame, connecting with the output end of the driving motor, adjusting the connecting rod, rotating the connecting rod with the limiting rod, adjusting the discharge gap between the circular material disc and the limiting rod, starting the driving motor, driving the circular material disc to rotate and discharge, sliding the product material belt in the circular material disc into the feeding flow channel, and contacting with the transmission ratchet inside the support flow channel, the product is matched with the transportation groove between the support flow channels, the recesses on both sides of the product wall are matched with the surface ratchet of the transmission ratchet, the ratchet motor drives the transmission ratchet to rotate and drives the product to flow on the support flow channel, and the product material belt can stably flow in the feeding flow channel and the support flow channel.

[0016] 2. The product material belt flows through the visual detection module and the laser sensor on the feeding flow channel and the support flow channel, the visual detection module includes a visual lens, a photoelectric sensor and an auxiliary light source, the visual detection module and the laser sensor are connected with the control terminal signal on the device main body through signal lines, the visual detection module and the laser sensor are convenient for detecting the surface of the electronic component, thereby improving the detection efficiency of the electronic component, and the unqualified product material belt continues to flow on the support flow channel to the fixed column and the expansion plate, the horizontal height of the fixed column, the expansion plate and the waste box is consistent with the support flow channel, and the fixed column, the expansion plate and the waste box are provided with grooves matched with the product, the expansion cylinder drives the expansion plate to move and contact with the cutting tool, the cutting and separation of the product material belt are completed, the unqualified product is conveniently cut and separated by the support flow channel, and the cut product falls into the waste box for storage. BRIEF DESCRIPTION OF DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments or prior art, the drawings needed in the embodiments will be briefly introduced below, and obviously, the drawings in the following description are only some embodiments described in the present application, and other drawings can be obtained by those skilled in the art according to these drawings.

[0018] Figure 1 It is the overall structure schematic diagram of the utility model;

[0019] Figure 2 It is the overall structure schematic diagram of the feeding mechanism and the detection mechanism of the utility model;

[0020] Figure 3 This is a schematic diagram of the connection structure between the support frame and the circular tray of this utility model;

[0021] Figure 4 This is a cross-sectional schematic diagram of the supporting flow channel and the transmission ratchet of this utility model;

[0022] Figure 5 This is a cross-sectional structural diagram of the telescopic plate and the fixed column of this utility model;

[0023] Figure 6 For the present utility model Figure 4 Enlarged structural diagram at point A in the middle;

[0024] Figure 7 This is the system control flowchart of this utility model.

[0025] Explanation of reference numerals in the attached figures:

[0026] 1. Main body of the device; 2. Feeding mechanism; 201. Support frame; 202. Circular material tray; 203. Drive motor; 204. Connecting rod; 205. Limiting rod; 206. Feeding channel; 207. Supporting channel; 208. Ratchet motor; 209. Transmission ratchet; 3. Detection mechanism; 301. Waste box; 302. Telescopic cylinder; 303. Fixed column; 304. Telescopic plate; 305. Cutting head; 306. Mounting frame; 307. Vision inspection module; 308. Laser sensor. Detailed Implementation

[0027] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0028] This utility model provides, for example Figures 1-7 The feed turntable with a detection mechanism shown includes a device body 1. A feeding mechanism 2 is bolted to one side of the outer wall of the device body 1 and extends into the interior of the device body 1. A detection mechanism 3 is threaded to one side of the outer wall of the feeding mechanism 2 and is located above the feeding mechanism 2.

[0029] The feeding mechanism 2 includes a support frame 201, which is bolted to one side of the outer wall of the main body 1. A circular material tray 202 is rotatably connected to the top of the support frame 201. A drive motor 203 is bolted to one end of the support frame 201, and its output end is rotatably connected to the circular material tray 202. A connecting rod 204 is mechanically connected to the top of the support frame 201. A limit rod 205 is installed and fixed at the end of the connecting rod 204 away from the support frame 201 and located on one side of the outer wall of the circular material tray 202. A feeding channel 206 is bolted to one end of the support frame 201, which extends into the interior of the main body 1 and is located below the circular material tray 202. A support channel 207 is connected to the interior of the main body 1 and is located on one side of the feeding channel 206. Multiple ratchet motors 208 are bolted to one end of the support channel 207, and a transmission ratchet 209 is rotatably connected to the output end of the ratchet motor 208 and is located at the bottom end of the support channel 207, which is in contact with the product surface.

[0030] The inspection mechanism 3 includes a waste box 301, which is bolted inside the main body 1 of the device and located on the side of the support channel 207 away from the feeding channel 206. A telescopic cylinder 302 is fixedly connected between the waste box 301 and the support channel 207. A fixing post 303 is bolted to the top of the telescopic cylinder 302. A telescopic plate 304 is slidably connected between the fixing post 303 and the waste box 301 and is fixed to the telescopic rod of the telescopic cylinder 302 by a threaded connection. A cutting head 305 matching the telescopic plate 304 is mechanically connected to the top of the fixing post 303. A mounting bracket 306 is bolted inside the main body 1 and located at one end of the support channel 207. A vision inspection module 307 is bolted to the surface of the mounting bracket 306 and located directly above the support channel 207. A ratchet motor 208 is installed and connected between multiple ratchet motors 208 and located at the top of the product.

[0031] By cooperating with each other among the internal parts of the feeding mechanism 2, the stability of the circular tray 202 during feeding can be improved, and the electronic components can flow stably on the feeding channel 206. By cooperating with each other among the internal parts of the detection mechanism 3, the surface of the electronic components on the support channel 207 can be visually inspected, and the unqualified products can be transported to the waste box 301 and the support channel 207 for cutting and recycling.

[0032] Refer to the instruction manual appendix Figures 1-7The main body 1 of the device has a feed inlet on one side that matches the feeding channel 206. One side of the surface of the feeding channel 206 is arc-shaped. The connecting rod 204 is rotatably connected to the support frame 201 through ball bearings. A certain gap is left between the limiting rod 205 and the circular tray 202. The limiting rod 205 is rotatably connected to the support frame 201 through ball bearings. The gap between the limiting rod 205 and the circular tray 202 facilitates the limiting rod 205 to limit the feeding of material into the circular tray 202, preventing too many electronic components inside the circular tray 202 from falling onto the feeding channel 206.

[0033] Refer to the instruction manual appendix Figures 1-7 The supporting flow channels 207 are provided with a transport groove that matches the product. The outer walls of the product are provided with grooves that match the ratchet teeth on the surface of the transmission ratchet 209. The transport groove that matches the product is provided between the supporting flow channels 207 and the grooves that match the ratchet teeth on the surface of the transmission ratchet 209 on the outer walls of the product facilitate the rotation of the transmission ratchet 209 to drive the product to flow on the supporting flow channels 207.

[0034] Refer to the instruction manual appendix Figures 1-7 The inner wall of the fixed column 303 is provided with a telescopic groove that matches the telescopic plate 304. The horizontal height of the fixed column 303, the telescopic plate 304 and the waste box 301 is consistent with the support flow channel 207. The surfaces of the fixed column 303, the telescopic plate 304 and the waste box 301 are all provided with slots that match the products. By ensuring that the horizontal height of the fixed column 303, the telescopic plate 304 and the waste box 301 is consistent with the support flow channel 207 and that the surfaces of the fixed column 303, the telescopic plate 304 and the waste box 301 are all provided with slots that match the products, it is convenient for unqualified products to flow through the support flow channel 207 to the space between the fixed column 303 and the telescopic plate 304 for cutting and storage.

[0035] Refer to the instruction manual appendix Figures 1-7 The visual inspection module 307 includes a visual lens, a photoelectric sensor, and an auxiliary light source. Both the visual inspection module 307 and the laser sensor 308 are connected to the control terminal on the main body 1 via signal lines. The top of the telescopic plate 304 is machined with a cutting groove that matches the cutting head 305. The visual inspection module 307, including the visual lens, photoelectric sensor, and auxiliary light source, and the laser sensor 308, are connected to the control terminal on the main body 1 via signal lines, which facilitates the visual inspection module 307 and the laser sensor 308 to inspect the surface of electronic components, thereby improving the inspection efficiency of electronic components.

[0036] Refer to the instruction manual appendix Figures 1-7The mounting bracket 306 has multiple support rods machined on its surface, and multiple threaded holes that match the vision inspection module 307 are evenly arranged on its surface. The presence of multiple support rods and threaded holes on the surface of the mounting bracket 306 facilitates the adjustment of the installation position of the vision inspection module 307 on the mounting bracket 306 according to the product.

[0037] The working principle of this practical application is as follows:

[0038] Refer to the instruction manual appendix Figures 1-7 By fixing the circular tray 202 to the support frame 201 and connecting it to the output end of the drive motor 203, and adjusting the connecting rod 204 to drive the limiting rod 205 to rotate, the feeding gap between the circular tray 202 and the limiting rod 205 is adjusted. The drive motor 203 is started, and the drive motor 203 drives the circular tray 202 to rotate and feed, so that the product strip in the circular tray 202 slides into the feeding channel 206 and contacts the transmission ratchet 209 inside the support channel 207. The support channel 207 has a transport groove that matches the product, and the outer walls of the product have grooves that match the ratchet teeth on the surface of the transmission ratchet 209. The ratchet motor 208 drives the transmission ratchet 209 to rotate and drive the product to flow on the support channel 207, so that the product strip can flow stably in the feeding channel 206 and the support channel 207.

[0039] Refer to the instruction manual appendix Figures 1-7 The product strip flows through the feeding channel 206 and the support channel 207, passing through the vision inspection module 307 and the laser sensor 308. The vision inspection module 307 includes a vision lens, a photoelectric sensor, and an auxiliary light source. Both the vision inspection module 307 and the laser sensor 308 are connected to the control terminal on the main body 1 via signal lines, facilitating the inspection of the electronic component surface by the vision inspection module 307 and the laser sensor 308, thereby improving the inspection efficiency of electronic components. Meanwhile, the product strip that fails the inspection continues to flow through the support channel 207 to the fixed column 303 and the telescopic plate 304. Between them, the horizontal height of the fixed column 303, the telescopic plate 304 and the waste box 301 is consistent with that of the support channel 207. The surfaces of the fixed column 303, the telescopic plate 304 and the waste box 301 are all provided with grooves that match the product, so that the telescopic cylinder 302 can push the telescopic plate 304 to move telescopically. The telescopic plate 304 drives the product strip to move and contact the cutting head 305 to complete the cutting and separation of the product strip. This allows unqualified products to flow through the support channel 207 to the space between the fixed column 303 and the telescopic plate 304 for cutting. At the same time, the cut products fall into the waste box 301 for collection.

[0040] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A feed carousel having a detection mechanism, characterized by: Including device body, the outer wall of device body one side bolted connection has feeding mechanism, and through to the inside of device body, the outer wall of feeding mechanism one side thread fixed has detection mechanism, and is located above feeding mechanism; The feeding mechanism includes a support frame, the support frame is fixed on the outer wall of the device body by bolt installation, the top end of the support frame is rotatably connected with a circular material disc, one end of the support frame is fixed by bolt and connected with a drive motor, and the output end is rotatably connected with the circular material disc, the top end of the support frame is mechanically connected with a connecting rod, the end of the connecting rod away from the support frame is fixed with a limiting rod, and located on one side of the outer wall of the circular material disc, one end of the support frame is fixed by bolt and connected with a feeding flow channel, and located below the circular material disc, the inside of the device body is supported and connected with a support flow channel, and located on one side of the feeding flow channel, one end of the support flow channel is fixed by bolt and connected with a plurality of ratchet motors, and the output end of the ratchet motor is rotatably connected with a transmission ratchet, and located at the bottom of the support flow channel, and combined with the surface of the product; The detection mechanism includes a waste box, the waste box is fixed in the inside of the device body, and located on the side away from the feeding flow channel of the support flow channel, the waste box and the support flow channel are fixedly connected with a telescopic cylinder, the top end of the telescopic cylinder is fixed with a fixed column, the fixed column and the waste box are slidably connected with a telescopic plate, and the telescopic rod of the telescopic cylinder is fixed by thread connection, the top end of the fixed column is mechanically connected with a cutting tool bit, the inside of the device body is fixed with a mounting bracket, and located at one end of the support flow channel, the surface of the mounting bracket is fixed with a visual detection module, and located directly above the support flow channel, a plurality of ratchet motors are installed and connected between the ratchet motors, and located at the top of the product.

2. The feeding turntable with detection mechanism according to claim 1, characterized in that: The side of the device body is provided with a feeding port matched with the feeding flow channel, and the surface of the feeding flow channel is arc-shaped, the connecting rod is rotatably connected with the support frame through the ball, and a certain gap is left between the limiting rod and the circular material disc.

3. The feeding turntable with a detection mechanism according to claim 1, characterized in that: The support flow channel is provided with a conveying groove matched with the product, and the outer wall of the product is provided with a groove matched with the surface ratchet of the transmission ratchet.

4. The feeding turntable with a detection mechanism according to claim 1, characterized in that: The inside of the fixed column is provided with a telescopic groove matched with the telescopic plate, the horizontal height of the fixed column, the telescopic plate and the waste box is consistent with the support flow channel, and the surface of the fixed column, the telescopic plate and the waste box is provided with a slot matched with the product.

5. The feeding turntable with a detection mechanism according to claim 1, characterized in that: The visual detection module includes a visual lens, a photoelectric sensor and an auxiliary light source, the visual detection module and the laser sensor are connected with the control terminal signal of the device body through signal lines, and the top of the telescopic plate is processed with a cutting slot matched with the cutting tool bit.

6. The feeding turntable with a detection mechanism according to claim 1, characterized in that: The surface of the mounting bracket is mechanically processed with a plurality of support rods, and the surface of the mounting bracket is uniformly arranged with a plurality of threaded holes matched with the visual detection module.

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