Coating pretreatment washing device with filter element convenient to replace
By introducing a snap-fit filter cup structure and a dual filtration system of filter screen and filter element into the pre-coating water washing device, the problems of impurities not being intercepted and filter element replacement being cumbersome in traditional devices are solved, achieving convenient replacement and efficient filtration, thus improving coating quality and equipment lifespan.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2026-03-31
AI Technical Summary
Traditional pre-coating water washing equipment lacks an effective filtration system, which means that impurities in the water cannot be intercepted, which may scratch the surface of the workpiece. Moreover, the replacement of the filter element is cumbersome and time-consuming.
Design a water washing device that facilitates filter cartridge replacement. It adopts a snap-fit filter cup structure, which combines a filter screen and a filter cartridge to form a dual filtration system. The filter screen is used for preliminary filtration of large particles, while the filter cartridge is used for fine filtration, simplifying the filter cartridge replacement process.
It improves the convenience of filter replacement and filtration capacity, reduces the risk of scratches on the workpiece surface, extends the service life of the water pump, and ensures the purity of the cleaning solution and the quality of the coating.
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Figure CN224058174U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of coating prewashing, in particular to a coating pre-treatment washing device convenient for replacing filter core. BACKGROUND
[0002] The cleaning process that eliminates various oil stains and dust on the surface of the coated object before coating and makes the coated surface clean is an indispensable process in the coating pre-treatment process. In the coating pre-treatment process, washing as a key link aims to completely remove impurities such as oil stains, dust and rust on the surface of the workpiece, laying a good foundation for subsequent coating operation.
[0003] From the filtering function, some traditional washing devices do not even have an effective filtering system. This makes it impossible to intercept the particulate impurities carried in the water during the washing process. When the water flow washes the surface of the workpiece, these impurities will rub against the surface of the workpiece with the water flow. For example, in the coating pre-treatment of automobile parts, if the metal debris, sand particles and other impurities in the water are not filtered, they are likely to scratch the coated surface during the washing process, resulting in scratches, pits and other defects on the surface of the workpiece.
[0004] And those traditional washing devices equipped with filter cores generally have the problem of difficult filter core replacement. As the core component of the filtering system, the filter core needs to be replaced regularly to maintain good filtering effect. But the filter core replacement of the traditional device is very cumbersome. Workers often need to empty the water in the washing device first, then disassemble a series of complex connecting components to access the filter core for replacement. The whole process not only consumes a lot of time.
[0005] Therefore, there is an urgent need for a coating pre-treatment washing device convenient for replacing filter core to improve the shortcomings of the prior art. SUMMARY
[0006] The utility model aims at providing a coating pre-treatment washing device convenient for replacing filter core, by increasing the filtering mechanism, and the filter cup adopts buckle connection mode, the filter core of sucking filtration is equipped in the filter cup, and the worker is convenient for quick disassembly and replacement of filter core, so as to solve the problem of difficult filter core replacement of traditional washing device in the above background technology.
[0007] In order to achieve the above object, the utility model provides a coating pretreatment water washing device convenient to replace filter core, including cleaning assembly, the cleaning assembly includes cleaning bin, the inside of cleaning bin is equipped with filter screen of blocking big granular impurity, the cleaning bin is fixedly connected with filter assembly, the filter assembly includes pipeline, the pipeline is fixedly connected with the inside of cleaning bin, pipeline surface a plurality of through -hole, a plurality of The through -hole is all downward, the pipeline penetrates one side of cleaning bin, one end of pipeline is fixedly connected with the upper water pipe, one end of upper water pipe is fixedly connected with filter mechanism, the filter mechanism is used for filtering the impurity in the cleaning fluid in the pipeline, the filter mechanism includes filter cup one, filter cup one is fixedly connected with the upper water pipe, filter cup one is clamped with filter cup two, filter cup one and filter plate two inside form filter cavity, the filter cavity is inserted with filter core for filtering.
[0008] As a further improvement of the technical solution, the cleaning bin is fixedly connected with a fixing seat on one side of the filter mechanism, a clamping seat is fixedly connected on one side of the upper surface of the cleaning bin, and universal wheels are fixedly connected on the lower surface of the cleaning bin for facilitating the movement of the device.
[0009] As a further improvement of the technical solution, handles are fixedly connected on both ends of the upper surface of the filter screen for facilitating the lifting of the filter screen, a through slot is arranged on one side of the filter screen, the pipeline is located below the filter screen, one end of the pipeline passes out from the through slot, and a fixing frame is fixedly connected on the outer surface of one side of the cleaning bin, which is used for fixing the upper water pipe.
[0010] As a further improvement of the technical solution, a water pump is fixedly connected on one end of the filter cup two, the filter cup two is communicated with the water inlet pipe of the water pump, and the water pump is fixedly connected with the fixing seat.
[0011] As a further improvement of the technical solution, a telescopic pipe is fixedly connected with the water outlet of the water pump, a handheld part is fixedly connected on the other end of the telescopic pipe, a spray head is threadedly connected on one end of the handheld part, the handheld part can be clamped in the clamping seat, and the handheld part is directed towards the cleaning bin for water circulation.
[0012] Compared with the prior art, the utility model has the advantages of:
[0013] The coating pretreatment water washing device convenient to replace filter core, the setting of the filter cup makes the maintenance and filter core replacement work more convenient. When the filter core needs to be replaced, the worker can clean the filter cup first, remove the impurities intercepted in the filter cup, reduce the interference of the impurities on the filter core replacement operation, adopt the buckle connection mode, facilitate the worker to disassemble and install quickly, increase the filter screen, and the filtering capacity of the water washing device is improved significantly. The filter screen can be used as a primary filtering unit and forms a double filtering system with the filter core. The filter screen is used for rough filtering and can intercept large-sized impurities in water, such as particles with a particle size greater than 1 mm. This makes the water entering the filter core first pass through preliminary filtering, reducing the filtering burden of the filter core. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of the embodiment;
[0015] Figure 2 This is a schematic diagram of the cleaning component structure in an embodiment;
[0016] Figure 3 This is a schematic diagram of the filter component structure in an embodiment;
[0017] Figure 4 This is a schematic diagram of the filter mechanism structure in an embodiment.
[0018] The meanings of the labels in the diagram are as follows:
[0019] 1. Cleaning assembly; 100. Cleaning chamber; 101. Casters; 102. Filter screen; 103. Handle; 104. Through groove; 105. Fixing base; 106. Clip;
[0020] 2. Filter assembly; 200. Pipe; 201. Through hole; 202. Water inlet pipe; 203. Filter mechanism; 2030. Filter cup one; 2031. Filter cup two; 2032. Filter element; 204. Fixture; 205. Water pump; 206. Telescopic pipe; 207. Handheld part; 208. Nozzle. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figures 1-4As shown, the embodiment provides a coating pretreatment water washing device convenient to replace filter element, which comprises a cleaning assembly 1, the cleaning assembly 1 comprises a cleaning bin 100, the cleaning bin 100 is internally provided with a filter screen 102 for blocking large particle impurities, the cleaning bin 100 is fixedly connected with a filtering assembly 2, the filtering assembly 2 comprises a pipeline 200, the pipeline 200 is fixedly connected with the inside of the cleaning bin 100, the pipeline 200 is provided with a plurality of through holes 201 on the surface, the plurality of through holes 201 are all downward, the pipeline 200 penetrates through one side of the cleaning bin 100, one end of the pipeline 200 is fixedly connected with an upper water pipe 202, one end of the upper water pipe 202 is fixedly connected with a filtering mechanism 203, the filtering mechanism 203 is used for filtering impurities in the cleaning liquid in the pipeline 200, the filtering mechanism 203 comprises a filter cup one 2030, the filter cup one 2030 is fixedly connected with the upper water pipe 202, the filter cup one 2030 is clamped with a filter cup two 2031, the filter cup one 2030 and the filter cup two form a filtering cavity, a filter element 2032 for filtering is inserted into the filtering cavity.
[0023] The working principle is as follows: the cleaning bin 100 of the cleaning assembly 1 plays a role of preliminary cleaning of workpieces. When the cleaning liquid enters the cleaning bin 100, the filter screen 102 arranged in the bin can first block large particle impurities to prevent them from affecting the subsequent process. Then, the cleaning liquid flows into the pipeline 200 of the filtering assembly 2 fixedly connected with the cleaning bin 100, the plurality of downward through holes 201 on the surface of the pipeline 200 can suck the cleaning liquid while avoiding impurities from directly falling from above the pipeline 200 into the process below. The cleaning liquid enters the filtering mechanism 203 through the upper water pipe 202 along the pipeline 200. In the filtering mechanism 203, the filter cup one 2030 is fixedly connected with the upper water pipe 202, the filter cup two 2031 is clamped on the filter cup one 2030, and a filtering cavity is formed between them, and the filter element 2032 inserted into the cavity starts to play a filtering role. When the cleaning liquid passes through the filter element 2032, the impurities in the cleaning liquid are intercepted by the filter element 2032, so that fine filtering of the cleaning liquid is realized, the cleaning liquid entering the subsequent process is ensured to be pure, good water washing conditions are provided for the coating pretreatment of workpieces, and coating quality is ensured.
[0024] In order to fix the filter mechanism 203 and facilitate the movement of the device, therefore, in the embodiment, the cleaning tank is fixedly connected with the fixing seat 105 on one side of the filter mechanism 203, the cleaning tank 100 is fixedly connected with the clamping seat 106 on one side of the upper surface, and the cleaning tank 100 is fixedly connected with the universal wheel 101 for facilitating the movement of the device. The fixing seat 105 is tightly connected with the filter mechanism 203, which ensures that the filter mechanism 203 composed of the filter cup 2030, the filter cup 2031 and the filter core 2032 always remains stable during the operation of the device, avoiding the influence of vibration, displacement and other factors on the filtering effect. At the same time, the clamping seat 106 fixedly connected with the upper surface of the cleaning tank 100 provides a specific storage position for the handheld part 207. When the handheld part 207 is not used, it can be clamped in the clamping seat 106 to prevent damage or loss caused by random placement of the handheld part 207. The universal wheel 101 gives the entire device good mobility flexibility.
[0025] In order to be able to perform rough filtration, therefore, in the embodiment, the upper surface of the filter screen 102 is fixedly connected with the handle 103 at both ends for facilitating lifting of the filter screen 102, the filter screen 102 is provided with a through slot 104 on one side, the pipeline 200 is located at the lower part of the filter screen 102, one end of the pipeline 200 passes out from the through slot 104, the cleaning tank 100 is fixedly connected with the fixing frame 204 on one side of the outer surface, and the fixing frame 204 is used for fixing the water inlet pipe 202. The handle 103 fixedly connected with the upper surface of the filter screen 102 at both ends facilitates the lifting of the filter screen 102 by the staff when needed. When the cleaning liquid enters the cleaning tank 100, larger particles of impurities will be intercepted by the filter screen 102. The fixing frame 204 on one side of the cleaning tank 100 is used for fixing the water inlet pipe 202, which ensures the stability of the connection between the pipeline 200 and the water inlet pipe 202.
[0026] In order to reduce the impurities, therefore, in the embodiment, the filter cup 2031 is fixedly connected with the water pump 205 at one end, the filter cup 2031 is in communication with the water inlet pipe of the water pump 205, and the water pump 205 is fixedly connected with the fixing seat 105. The cleaning liquid passes through the filter mechanism 203 again before entering the water pump 205, which effectively reduces the number of impurities entering the water pump 205. Due to the reduction of impurities, the wear of the key components such as impeller and pump body in the water pump 205 is significantly reduced, thereby prolonging the service life of the water pump 205 and ensuring the stable and efficient operation of the water pump 205.
[0027] In order to circulate water and flush the surface of the object, therefore, in the embodiment, the water outlet of the water pump 205 is fixedly connected with the telescopic pipe 206, the other end of the telescopic pipe 206 is fixedly connected with the hand-held part 207, one end of the hand-held part 207 is threadedly connected with the spray head 208, the hand-held part 207 can be clamped in the clamping seat 106, the hand-held part 207 faces the inside of the cleaning chamber 100 for water circulation, when it is needed to clean the workpiece in the cleaning chamber 100, the worker holds the hand-held part 207, aims the spray head 208 at the workpiece, and the cleaning liquid is sprayed out of the spray head 208 to flush the impurities on the surface of the workpiece. The flushed cleaning liquid falls into the cleaning chamber 100, is filtered again by the filter screen 102, the pipeline 200 and the filtering mechanism 203, is extracted again by the water pump 205, is sprayed out again by the telescopic pipe 206, the hand-held part 207 and the spray head 208, and a circulating flushing process is formed. When the hand-held part 207 is not used, it can be clamped in the clamping seat 106, convenient storage and management are achieved, and the tidiness and order of the whole device are ensured.
[0028] In the embodiment, the coating pretreatment water washing device with the filter element convenient to replace is used, first, the cleaning chamber 100 of the cleaning assembly 1 is used as a basic unit, and the filter screen 102 in the inside plays a role in preliminary purification. When the cleaning liquid enters the cleaning chamber 100, the larger particle impurities are intercepted by the filter screen 102, and it is ensured that the cleaning liquid entering the subsequent process is relatively clean. The handles 103 at the two ends of the filter screen 102 facilitate the worker to regularly lift and clean the impurities. The through slot 104 at one side of the filter screen 102 provides an installation space for the pipeline 200, the pipeline 200 is located below the filter screen 102, one end of the pipeline 200 passes out of the through slot 104, the downward facing through hole 201 on the surface of the pipeline 200 makes the cleaning liquid flow into the pipeline 200, and the impurities are prevented from falling in. The pipeline 200 is connected with the water pipe 202, and the cleaning liquid is delivered to the filtering mechanism 203. The filtering mechanism 203 is composed of the filter cup one 2030 and the filter cup two 2031, the filter cup one 2030 is fixed with the water pipe 202, the filter cup two 2031 is clamped on the filter cup one 2030, and the filter cavity formed by the two cups is inserted with the filter element 2032 to finely filter the cleaning liquid, remove the small impurities and protect the purity of the cleaning liquid.
[0029] In other aspects of the device operation, the cleaning bin 100 is located on the fixed frame 204 on one side of the filter mechanism 203, which stabilizes the filter mechanism 203 composed of the filter cup 2030, the filter cup 2031 and the filter core 2032, so that it remains stable during the operation of the device. The universal wheel 101 on the lower surface of the cleaning bin 100 gives the device the flexibility to move, and the position can be conveniently adjusted according to the production needs. The clamping seat 106 on the upper surface of the cleaning bin 100 provides a storage place for the handheld part 207. The filter cup 2031 is connected to the water pump 205, which filters the cleaning liquid twice to reduce impurities and ensure the stable operation of the water pump 205. The water pump 205 is connected to the spray head 208 through the telescopic pipe 206 and the handheld part 207. The worker holds the handheld part 207 and uses the high-pressure water flow sprayed by the spray head 208 to flush the workpiece. The flushed cleaning liquid falls into the cleaning bin 100, is purified again by the filter screen 102, the pipeline 200 and the filter mechanism 203, and is then extracted by the water pump 205 for recycling, forming an efficient water circulation flushing system that meets the strict requirements of the workpiece surface cleanliness before coating.
[0030] The basic principle, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only preferred examples of the present application and do not limit the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A pre-painting treatment water washing device facilitating replacement of a filter element, comprising a cleaning assembly (1), characterized in that: The cleaning assembly (1) comprises a cleaning bin (100), the cleaning bin (100) is internally provided with a filter screen (102) for blocking large particle impurities, the cleaning bin (100) is fixedly connected with a filtering assembly (2), the filtering assembly (2) comprises a pipeline (200), the pipeline (200) is fixedly connected with the inside of the cleaning bin (100), the pipeline (200) is provided with a plurality of through holes (201) on the surface, the plurality of through holes (201) are all downward, the pipeline (200) penetrates through one side of the cleaning bin (100), one end of the pipeline (200) is fixedly connected with a water inlet pipe (202), one end of the water inlet pipe (202) is fixedly connected with a filtering mechanism (203), the filtering mechanism (203) is used for filtering impurities in the cleaning liquid in the pipeline (200), the filtering mechanism (203) comprises a filter cup one (2030), the filter cup one (2030) is fixedly connected with the water inlet pipe (202), the filter cup one (2030) is clamped with a filter cup two (2031), the filter cup one (2030) and the filter plate two form a filtering cavity, and the filtering cavity is inserted with a filter core (2032) for filtering.
2. The pre-treatment water washing unit for coating before replacement of the filter according to claim 1, characterized in that: The cleaning bin (100) is fixedly connected with a fixing seat (105) on one side of the filtering mechanism (203), and the upper surface of the cleaning bin (100) is fixedly connected with a clamping seat (106) on one side.
3. The pre-treatment water washing unit for coating with easy replacement of the filter cartridge according to claim 1, characterized in that: The lower surface of the cleaning bin (100) is fixedly connected with universal wheels (101) for facilitating the movement of the device.
4. The pre-treatment water washing unit for coating with easy replacement of the filter cartridge according to claim 1, characterized in that: The upper surface of the filter screen (102) is fixedly connected with handles (103) at both ends respectively, the filter screen (102) is provided with a through groove (104) on one side, the pipeline (200) is located below the filter screen (102), and one end of the pipeline (200) penetrates out of the through groove (104).
5. The pre-treatment water washing unit for coating with easy replacement of the filter cartridge according to claim 1, characterized in that: The outer surface of one side of the cleaning bin (100) is fixedly connected with a fixing frame (204), and the fixing frame (204) is used for fixing the water inlet pipe (202).
6. The pre-treatment water washing unit for coating with easy replacement of the filter cartridge according to claim 2, characterized in that: One end of the filter cup two (2031) is fixedly connected with a water pump (205), the filter cup two (2031) is in communication with the water inlet pipe of the water pump (205), and the water pump (205) is fixedly connected with the fixing seat (105).
7. The pre-treatment water washing unit for coating with replaceable filter according to claim 6, characterized in that: The water outlet of the water pump (205) is fixedly connected with a telescopic pipe (206), the other end of the telescopic pipe (206) is fixedly connected with a handheld part (207), and one end of the handheld part (207) is threadedly connected with a spray head (208).
8. The pre-treatment water washing unit for coating with replaceable filter according to claim 7, characterized in that: The handheld part (207) can be clamped in the clamping seat (106), and the handheld part (207) is used for water circulation towards the inside of the cleaning bin (100).